Lamp panel carrying device and system

By designing a light panel handling device and an AGV trolley system, the automated handling of MLED light panels was achieved, solving the problems of high labor costs and low efficiency caused by manual handling, improving production efficiency and reducing the risk of light panel damage.

CN223765513UActive Publication Date: 2026-01-06CHONGQING KONKA PHOTOELECTRIC TECH RES INST CO LTD
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Patent Information

Application Number
CN202520178339.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-05
Publication Date
2026-01-06
Estimated Expiration
2035-02-05

AI Technical Summary

Technical Problem

Manual handling of MLED light panels results in high labor costs and low efficiency, making it difficult to meet the demands of high-efficiency production.

Method used

Design a light panel handling device, including a bracket, a light panel handling module and an AGV trolley. The device uses a gripping module to grab and transport MLED light panels from the opening, and combines a moving track and a lifting mechanism to achieve automated handling.

Benefits of technology

It improved production efficiency, saved labor costs, reduced the risk of light panel damage, and increased workshop utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a lamp panel carrying device and system.The lamp panel carrying device comprises a support, a plurality of clamping devices, a plurality of clamping devices and a plurality of clamping devices, the support is provided with an opening, and the opening area of the opening is larger than that of a to-be-grabbed MLED lamp panel; the lamp panel carrying module comprises a fixed plate, a movable track and a clamping and grabbing module, and the fixed plate is fixedly installed on the support and is close to the opening; the movable track is mounted on the fixed plate; the clamping and grabbing module is arranged on the moving track and used for stretching into the opening from the position under the opening so as to grab the MLED lamp panel. The MLED lamp panel is automatically grabbed through the lamp panel carrying module, the production efficiency can be effectively improved, and the labor cost can be effectively saved.
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Description

Technical Field

[0001] This application relates to the field of display technology, and in particular to a lamp panel handling device and system. Background Technology

[0002] MLED (Micro LED or Mini LED) reduces the size from millimeters to micro-nanoscale compared to traditional LEDs. When integrated into high-density, small-sized arrays and applied to the display field, it has advantages such as high brightness, high resolution, high contrast, low energy consumption, and long lifespan. It also has excellent performance in terms of response speed and thermal stability.

[0003] Currently, during the manufacturing process of MLED light panels, they need to be transferred from one section to another relatively distant station. This is usually done manually. After the transfer is completed, the MLED light panels need to be picked up one by one by manual labor and then placed into the next process equipment.

[0004] However, manually picking up MLED light panels would significantly increase labor costs and reduce timeliness, leading to decreased production capacity. Utility Model Content

[0005] In view of the shortcomings of the prior art, the purpose of this application is to provide a lamp panel handling device and system to overcome the above problems.

[0006] In a first aspect, this application provides a lamp panel handling device, comprising:

[0007] A bracket, wherein the bracket has an opening, the opening area of ​​which is larger than the area of ​​the MLED light panel to be grasped;

[0008] A light panel transport module, comprising a fixed plate, a moving track, and a clamping module, wherein the fixed plate is fixedly mounted on the bracket and is close to the opening;

[0009] The moving track is mounted on the fixed plate;

[0010] The gripping module is located on the moving track and is used to extend into the opening from directly below to grip the MLED light panel.

[0011] In one possible embodiment, the moving track includes:

[0012] A horizontal track is provided on the fixed plate and is parallel to the plane of the opening;

[0013] A horizontal movement module, which is slidably mounted on the horizontal track;

[0014] A vertical moving module, which is fixed to the horizontal moving module;

[0015] A vertical track, which is slidably mounted on the vertical moving module and is perpendicular to the horizontal track;

[0016] The gripping module is located on the lower end of the vertical track.

[0017] In one possible embodiment, the moving track includes:

[0018] The U-shaped track is disposed on the fixed plate and is parallel to the plane of the opening;

[0019] A horizontal track is mounted on the fixing plate and located directly below the U-shaped track;

[0020] The U-shaped moving module is slidably mounted on the U-shaped moving track;

[0021] A horizontal movement module, which is slidably mounted on the horizontal track;

[0022] A vertical track, one end of which is connected to both the horizontal moving module and the U-shaped moving module, and is perpendicular to the horizontal moving module;

[0023] The gripping module is located on the lower end of the vertical track.

[0024] In one possible embodiment, the gripping module includes:

[0025] Base;

[0026] A lifting mechanism, wherein the fixed end of the lifting mechanism is fixed to the first surface of the base;

[0027] A connecting block, one end of which is fixed to the first surface, and the other end of which is slidably disposed on the lower end of the vertical track;

[0028] A top plate, which is connected to the movable end of the lifting mechanism and is disposed opposite to the first surface;

[0029] Multiple clamping block modules are arranged opposite to each other, and each clamping block module includes a clamping bracket, a clamping head and a fixing part;

[0030] One end of the gripping bracket is movably connected to the top plate, and the other end of the gripping bracket is movably connected to one end of the gripping head;

[0031] One end of the fixing part is fixedly disposed on the second surface of the base, the second surface being opposite to the first surface, and the other end of the fixing part being located outside the base;

[0032] The gripping head has a sliding opening, which is positioned opposite to the other end of the fixing part, so that when the gripping head grips the MLED light board, the other end of the fixing part passes through the sliding opening.

[0033] In one possible embodiment, the gripping head is further provided with a sliding block, which is sleeved on the fixing part.

[0034] In one possible embodiment, the number of clamping block modules is four.

[0035] Secondly, this application also provides a light panel handling system, including: a light panel handling device as described in any one of the first aspects and an AGV trolley;

[0036] The AGV is equipped with a platform for placing the MLED light panel to be grabbed, and the AGV is used to transport the MLED light panel to the area directly below the opening.

[0037] In one possible embodiment, the stage includes:

[0038] The platform body is mounted on the AGV trolley;

[0039] A retaining wall is arranged around the platform body.

[0040] In one possible embodiment, the platform body has at least one pair of opposing recesses.

[0041] In one possible embodiment, the number of notches is two pairs.

[0042] Beneficial effects:

[0043] The present application provides a light panel handling device and system, which can effectively improve production efficiency and save labor costs by setting the light panel handling module on the bracket and using the light panel handling module to grab and transport the MLED light panel from the opening to the area directly below the opening. Attached Figure Description

[0044] Figure 1 This is a schematic diagram of the structure of a lamp board handling device provided in one embodiment of this application;

[0045] Figure 2 for Figure 1 A schematic diagram of the local structure in the diagram;

[0046] Figure 3 for Figure 1 A schematic diagram of the gripping module in the middle;

[0047] Figure 4 This is a schematic diagram of another moving track provided in one embodiment of this application;

[0048] Figure 5 This is a schematic diagram of the structure of a lamp panel handling system provided in another embodiment of this application;

[0049] Figure 6 for Figure 5 The diagram shown illustrates the structural process of the LED light panel handling system during the handling of the MLED light panel.

[0050] Figure 7 for Figure 5 The diagram shows the structure of the AGV trolley in the light panel handling system.

[0051] Reference numerals: 100-Light panel handling device; 110-Bracket; 111-Opening; 112-Support column; 113-Panel; 120-Light panel handling module; 121-Fixing plate; 123-Moving track; 125-Clamping module; 1231-Horizontal track; 1233-Horizontal moving module; 1235-Vertical moving module; 1237-Vertical track; 1251-Base; 1252-Lifting mechanism; D1-First side; D2-Second side; 1253-Connecting block ; 1254-Top plate; 1255-Clamping bracket; 1256-Clamping head; 1257-Fixing part; 1258-Sliding opening; 1259-Sliding block; 130-Light panel transport module; 200-Moving track; 210-U-shaped track; 220-Horizontal moving module; 230-U-shaped moving module; 240-Vertical track; 300-Light panel handling system; 400-AGV trolley; 410-Platform; 411-Platform body; 413-Blocking wall; 415-Notch. Detailed Implementation

[0052] To facilitate understanding of this application, a more complete description will be provided below with reference to the accompanying drawings. Preferred embodiments of this application are shown in the drawings. However, this application can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this application.

[0053] The following descriptions of the embodiments are based on the accompanying illustrations and are used to illustrate specific embodiments in which this application can be implemented. The component designations used herein, such as "first," "second," etc., are merely for distinguishing the described objects and do not have any sequential or technical meaning. Unless otherwise specified, the terms "connection" and "linkage" used in this application include both direct and indirect connections (linkages). Directional terms used in this application, such as "up," "down," "front," "rear," "left," "right," "inner," "outer," "side," etc., are merely for reference to the accompanying drawings. Therefore, the use of directional terms is for better and clearer explanation and understanding of this application, and does not indicate or imply that the referred device or element must have a specific orientation, or be constructed and operated in a specific orientation; therefore, they should not be construed as limitations on this application.

[0054] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joint" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two elements. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances. It should be noted that the terms "first," "second," etc., in the specification, claims, and drawings of this application are used to distinguish different objects, not to describe a specific order. Furthermore, the terms "comprising," "may include," "include," or "may include" used in this application indicate the presence of the corresponding disclosed function, operation, element, etc., and do not limit one or more other functions, operations, elements, etc. Moreover, the terms "comprising" or "include" indicate the presence of the corresponding features, numbers, steps, operations, elements, components, or combinations thereof disclosed in the specification, but do not exclude the presence or addition of one or more other features, numbers, steps, operations, elements, components, or combinations thereof, and are intended to cover non-exclusive inclusion.

[0055] like Figures 1 to 3 As shown, an embodiment of this application provides a lamp panel handling device 100, which includes a bracket 110 and a lamp panel handling module 120.

[0056] The bracket 110 has an opening 111, the opening area of ​​which is larger than the area of ​​the MLED light panel to be grasped.

[0057] Optionally, the bracket 110 includes four support columns 112 and a panel 113, with the four support columns 112 fixedly connected to the panel 113 (e.g., integrally formed).

[0058] Optionally, panel 113 can be rectangular, such as square.

[0059] Optionally, the opening 111 is provided on the panel 113.

[0060] The lamp panel handling module 120 includes a fixed plate 121, a moving track 123, and a clamping module 125.

[0061] Optionally, the fixing plate 121 is vertically mounted on the bracket 110 and close to the opening 111; specifically, the fixing plate 121 is vertically mounted on the panel 113.

[0062] Optionally, the moving track 123 is mounted on the fixed plate 121.

[0063] Optionally, the gripping module 125 is disposed on the moving track 123 and is used to extend into the opening 111 from directly below the opening 111 to grip the MLED light panel.

[0064] In one embodiment, the moving track 123 includes: a horizontal track 1231, which is disposed on the fixed plate 121 and parallel to the plane of the opening 111; a horizontal moving module 1233, which is slidably disposed on the horizontal track 1231; a vertical moving module 1235, which is fixed on the horizontal moving module 1233; a vertical track 1237, which is slidably disposed on the vertical moving module 1235 and perpendicular to the horizontal track 1231; and a gripping module 125 disposed on the lower end of the vertical track 1237.

[0065] Optionally, the gripping module 125 includes: a base 1251; a lifting mechanism 1252, the fixed end of which is fixed to the first surface D1 of the base 1251; a connecting block 1253, one end of which is fixed to the first surface D1, and the other end of which is slidably disposed on the lower end of the vertical track 1237; a top plate 1254, which is connected to the movable end of the lifting mechanism 1252 and is disposed opposite to the first surface D1; and multiple gripping block modules, which are disposed opposite to each other, each gripping block module including a gripping bracket 1255, a gripping head 1256, and a fixing part 1257; One end of the clamping bracket 1255 is movably connected to the top plate 1254, and the other end of the clamping bracket 1255 is movably connected to one end of the clamping head 1256; one end of the fixing part 1257 is fixedly disposed on the second surface D2 of the base 1251, the second surface D2 is disposed opposite to the first surface D1, and the other end of the fixing part 1257 is located outside the base 1251; the clamping head 1256 has a sliding opening 1258, the sliding opening 1258 is disposed opposite to the other end of the fixing part 1257, and is used for the other end of the fixing part 1257 to pass through the sliding opening 1258 when the clamping head 1256 grips the MLED light board.

[0066] Optionally, the gripping head 1256 is further provided with a sliding block 1259, which is sleeved on the fixing part 1257 so that the sliding block 1259 can slide on the fixing part 1257 when the gripping head 1256 grips the MLED light board.

[0067] Optionally, the gripper head 1256 is L-shaped.

[0068] Understandably, the gripping module 125 uses the lifting mechanism 1252 to control the gripping head 1256 to grip the MLED light panel.

[0069] Optionally, the lifting mechanism 1252 is a cylinder.

[0070] Understandably, when the gripper module 125 reaches the picking position (opening 111), the cylinder of the gripper module 125 lifts and drives the top plate 1254 to move upward, so that the top plate 1254 drives the four clamping block modules to simultaneously pick up the MLED from four directions. At this time, the Z-axis center of the MLED light board coincides with the Z-axis center of the gripper module.

[0071] Optionally, the number of clamping block modules is 4.

[0072] Optionally, the four clamping block modules are arranged facing each other in pairs.

[0073] In another embodiment, the gripping module may also be composed of an electric suction cup, which is set on the lower end of the vertical track 1237.

[0074] In one possible embodiment, the light panel transport device 100 further includes a light panel transport module 130 disposed on the panel 113 for transporting the MLED light panel gripped by the clamping module.

[0075] In another embodiment, such as Figure 4 As shown, this application embodiment also provides a lamp panel transporting device, which differs from the lamp panel transporting device in the foregoing embodiments only in the structure of the moving track. Specifically, the moving track 200 includes:

[0076] The U-shaped track 210 is disposed on the fixed plate 121 and is parallel to the plane of the opening 111.

[0077] Optionally, the opening of the U-shaped track 210 faces the panel 113.

[0078] A horizontal track 220 is mounted on the fixing plate 121 and located directly below the U-shaped track 210.

[0079] U-shaped moving module 230, which is slidably disposed on the U-shaped moving track 210;

[0080] A horizontal movement module 240 is slidably mounted on the horizontal track 220;

[0081] A vertical track 250, one end of which is connected to the horizontal moving module 240 and the U-shaped moving module 230 respectively, and is perpendicular to the horizontal moving module 240; the gripping module is located on the lower end of the vertical track 250.

[0082] Based on the same inventive concept, such as Figure 5-7 As shown, one embodiment of this application also provides a light panel handling system 300, which includes a light panel handling device 100 and an AGV trolley 400.

[0083] The AGV 400 is equipped with a platform 410, which is used to place the MLED light panel to be grabbed, and the AGV 400 is used to transport the MLED light panel to the area directly below the opening 111.

[0084] Optionally, the stage 410 includes:

[0085] Platform body 411, which is mounted on the AGV trolley 400;

[0086] A retaining wall 413 is arranged around the platform body 411.

[0087] Optionally, the platform body 411 has at least one pair of oppositely arranged notches 415.

[0088] Optionally, the number of notches 415 is two pairs.

[0089] Understandably, the notch 415 is for the gripping head 1256 to pass through in order to grip the MLED light panel placed thereon.

[0090] It is understood that in this embodiment, by adding a platform 410 with no limit on XY direction to the AGV trolley 400, the AGV trolley 400 transports the light board to the area directly below the opening 111. The clamping block module of the light board transport module 120 positions and clamps the light board, and then the light board transport module 120 positions and places the light board onto the light board transport module 130.

[0091] This solution not only saves labor costs and solves the problem of light panel damage caused by precision issues during AGV transport, but also improves the utilization rate of the workshop by allowing the AGV to operate inside the bracket 110.

[0092] It should be understood that the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined as "first" or "second" may explicitly or implicitly include one or more features. In the description of embodiments of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0093] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with an embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0094] It should be understood that the application of this application is not limited to the examples above. Those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims. Those skilled in the art will understand that implementing all or part of the processes of the above embodiments, and making equivalent changes according to the claims of this application, still falls within the scope of this application.

Claims

1. A light board handling device, characterized by, include: A bracket, wherein the bracket has an opening, the opening area of ​​which is larger than the area of ​​the MLED light panel to be grasped; A light panel transport module, comprising a fixed plate, a moving track, and a clamping module, wherein the fixed plate is fixedly mounted on the bracket and is close to the opening; The moving track is mounted on the fixed plate; The gripping module is located on the moving track and is used to extend into the opening from directly below to grip the MLED light panel.

2. The lamp panel handling device of claim 1, wherein The moving track includes: A horizontal track is provided on the fixed plate and is parallel to the plane of the opening; A horizontal movement module, which is slidably mounted on the horizontal track; A vertical moving module, which is fixed to the horizontal moving module; A vertical track, which is slidably mounted on the vertical moving module and is perpendicular to the horizontal track; The gripping module is located on the lower end of the vertical track.

3. The lamp panel handling device of claim 1, wherein The moving track includes: The U-shaped track is disposed on the fixed plate and is parallel to the plane of the opening; A horizontal track is mounted on the fixing plate and located directly below the U-shaped track; The U-shaped moving module is slidably mounted on the U-shaped moving track; A horizontal movement module, which is slidably mounted on the horizontal track; A vertical track, one end of which is connected to both the horizontal moving module and the U-shaped moving module, and is perpendicular to the horizontal moving module; The gripping module is located on the lower end of the vertical track.

4. The lamp panel handling device according to claim 2 or 3, characterized in that The gripping module includes: Base; A lifting mechanism, wherein the fixed end of the lifting mechanism is fixed to the first surface of the base; A connecting block, one end of which is fixed to the first surface, and the other end of which is slidably disposed on the lower end of the vertical track; A top plate, which is connected to the movable end of the lifting mechanism and is disposed opposite to the first surface; Multiple clamping block modules are arranged opposite to each other, and each clamping block module includes a clamping bracket, a clamping head and a fixing part; One end of the gripping bracket is movably connected to the top plate, and the other end of the gripping bracket is movably connected to one end of the gripping head; One end of the fixing part is fixedly disposed on the second surface of the base, the second surface being opposite to the first surface, and the other end of the fixing part being located outside the base; The gripping head has a sliding opening, which is positioned opposite to the other end of the fixing part, so that when the gripping head grips the MLED light board, the other end of the fixing part passes through the sliding opening.

5. The lamp panel handling apparatus of claim 4, wherein, The gripper head is also provided with a sliding block, which is sleeved on the fixing part.

6. The lamp panel handling apparatus of claim 5, wherein The number of clamping block modules is 4.

7. A lamp panel handling system characterized by, include: The light panel handling device and the AGV trolley as described in any one of claims 1-6; The AGV is equipped with a platform for placing the MLED light panel to be grabbed, and the AGV is used to transport the MLED light panel to the area directly below the opening.

8. The lamp panel handling system of claim 7, wherein, The platform includes: A carrier body is arranged on the AGV trolley; A retaining wall is arranged around the carrier body.

9. The lamp panel handling system of claim 8, wherein, At least one pair of recesses are arranged on the carrier body.

10. The lamp panel handling system of claim 9, wherein, The number of recesses is two pairs.