Winding machine with winding roller convenient to replace
By designing a winding machine that facilitates the replacement of winding rollers, and utilizing the cooperation of end shaft clamps and electric push rods to achieve automatic disassembly and assembly of winding rollers, the problem of laborious manual replacement of winding rollers in existing technologies is solved, thereby improving work efficiency and winding effect.
Patent Information
- Application Number
- CN202520107203.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-17
AI Technical Summary
Existing winding devices require manual operation when changing the rolls or cylinders used to wind the fabric, resulting in a heavy workload for workers and low efficiency.
A winding machine including a tension adjustment structure, a locking roller structure, a winding roller, and a drive structure was designed. Through the cooperation of the end shaft clamp and the electric push rod, the winding roller can be automatically disassembled and assembled. Combined with the first and second guide rollers, the fabric tension can be adjusted to improve the change efficiency.
It enables automatic assembly and disassembly of the winding roller, reducing the burden on workers, improving work efficiency, and enhancing the winding effect.
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Figure CN223765669U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of home textile fabric production, and specifically relates to a winding machine with winding roller convenient to replace. BACKGROUND
[0002] Home textile fabric refers to various fabrics used for household textiles, which are mainly used for making bedding, curtains, tablecloths, sofa covers, carpets and other home decorations and supplies. Home textile fabrics are various in types, and their materials and weaving methods differ for different purposes.
[0003] However, some current winding devices need manual replacement of winding rollers or winding drums when in actual use. When the winding carriers are fully wrapped with home textile fabric, the weight of the winding carriers is relatively high, and it is laborious and burdensome for workers to replace the winding carriers. Moreover, the working efficiency can be improved. UTILITY MODEL CONTENT
[0004] The utility model aims to provide a winding machine with winding roller convenient to replace to solve the problems in the background art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme.
[0006] A winding machine with winding roller convenient to replace comprises:
[0007] A tension adjusting structure comprises a main body frame.
[0008] A lock roller structure comprises limiting blocks, the number of the limiting blocks is two, the two limiting blocks are fixedly installed on both sides of the upper surface of the main body frame, an end shaft clamping groove is formed in the front side of the limiting block, an installation base is fixedly installed below the limiting block, a connecting rod is rotatably installed in the middle of the installation base, and an end shaft clamping piece is fixedly installed at one end of the connecting rod.
[0009] A winding roller comprises a roller body, and installation end shafts are fixedly installed at both ends of the roller body.
[0010] A driving structure is fixedly installed on one side of the main body frame.
[0011] Further, the tension adjusting structure further comprises:
[0012] A first deflection roller is fixedly installed at both ends of a support rod rotatably connected to the first deflection roller on the rear edge of the upper surface of the main body frame.
[0013] A second deflection roller is fixedly connected to the lower end of a support rod rotatably connected to the second deflection roller on both sides of the upper surface of the main body frame.
[0014] Further in, the tension adjusting structure further comprises:
[0015] The hinged seat is fixedly installed on the upper surface of the main frame;
[0016] The pressing rod is hingedly connected to the lower end of the hinged seat;
[0017] The pressing roller is rotatably connected to the upper end of the pressing rod;
[0018] The first electric push rod is hingedly connected to the rear surface of the pressing rod, and the other end of the first electric push rod is hingedly connected to the upper surface of the main frame.
[0019] Further in, the lock roller structure further comprises:
[0020] The control lever is movably connected to the lever movable slot;
[0021] The control lever is movably connected to the lever movable slot;
[0022] The second electric push rod is hingedly connected to the lower end of the control lever, and the other end of the second electric push rod is hingedly connected to the main frame.
[0023] Further in, the winding roller further comprises:
[0024] The bearing is fixedly installed on the side surface of the installation end shaft;
[0025] The limiting piece is fixedly installed on one end of the installation end shaft;
[0026] The transmission connecting end is fixedly installed on one end of the installation end shaft.
[0027] Further in, the driving structure further comprises:
[0028] The installation support is fixedly installed on one side of the main frame;
[0029] The L-shaped support plate is fixedly installed on one side of the installation support;
[0030] The L-shaped support plate is fixedly installed on one side of the installation support;
[0031] The driving motor is fixedly installed on the upper surface of the L-shaped support plate;
[0032] The transmission connecting block is fixedly installed on the output end of the driving motor.
[0033] Compared with the prior art, the home textile fabric is wound on the roller body through the first turning roller, the second turning roller and the pressing roller, and the tension of the home textile fabric during winding is adjusted by adjusting the deflection angle of the pressing rod through the extension and retraction of the first electric push rod, thereby controlling the pressing force of the pressing roller on the home textile fabric, and the winding effect is improved.
[0034] The installation end shaft is pushed to continue to move by the rotating end shaft clamping piece long rod, until the installation end shaft is clamped into the end shaft clamping slot, and the end shaft clamping slot and the end shaft clamping piece are matched with each other to abut against each other on the front and rear sides of the installation end shaft, so as to limit the installation of the roller body.
[0035] The home textile fabric is wound on the roller body through the first turning roller, the second turning roller and the pressing roller, and the tension of the home textile fabric during winding is adjusted by adjusting the deflection angle of the pressing rod through the extension and retraction of the first electric push rod, thereby controlling the pressing force of the pressing roller on the home textile fabric, and the winding effect is improved. BRIEF DESCRIPTION OF DRAWINGS
[0036] Figure 1 is a whole structure schematic view of the utility model;
[0037] Figure 2 is a tension adjusting structure schematic view in the utility model;
[0038] Figure 3 is a lock roller structure schematic view in the utility model;
[0039] Figure 4 is a winding roller schematic view in the utility model;
[0040] Figure 5 is a driving structure schematic view in the utility model.
[0041] In the drawing: 1, tension adjusting structure; 101, main body frame; 102, first turning roller; 103, hinged seat; 104, pressing rod; 105, pressing roller; 106, first electric push rod; 107, second turning roller; 2, lock roller structure; 201, limiting block; 202, end shaft clamping slot; 203, installation base; 204, push rod movable slot; 205, connecting rod; 206, end shaft clamping piece; 207, control push rod; 208, second electric push rod; 3, winding roller; 301, roller body; 302, installation end shaft; 303, bearing; 304, limiting sheet; 305, transmission clamping end; 4, driving structure; 401, installation support; 402, L-shaped support plate; 403, U-shaped support plate; 404, driving motor; 405, transmission clamping block. DETAILED DESCRIPTION
[0042] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0043] Please refer to Figures 1-5 In the embodiments of the utility model, a winding machine convenient for replacing winding rollers comprises a tension adjusting structure 1, a locking roller structure 2, winding rollers 3 and a driving structure 4. The tension adjusting structure 1 comprises a main body frame 101. The locking roller structure 2 comprises limiting blocks 201. The number of the limiting blocks 201 is two. The two limiting blocks 201 are fixedly installed on the upper surface of the main body frame 101 on both sides. An end shaft clamping groove 202 is formed on the front side of the limiting block 201. An installation base 203 is fixedly installed below the limiting block 201. A connecting rod 205 is rotatably installed in the middle of the installation base 203. An end shaft clamping piece 206 is fixedly installed at one end of the connecting rod 205. The winding roller 3 comprises roller bodies 301. Installation end shafts 302 are fixedly installed at both ends of the roller body 301. The driving structure 4 is fixedly installed on one side of the main body frame 101.
[0044] Specifically, a roller body 301 in an idle state is carried on the upper two side edges of the main body frame 101. The roller body 301 is pushed to move backward, so that the two installation end shafts 302 are moved to the upper surface of the long rod of the end shaft clamping piece 206 in an inclined state. The connecting rod 205 is rotated to rotate the end shaft clamping piece 206. The long rod of the end shaft clamping piece 206 is used to push the installation end shaft 302 to continue to move, until the installation end shaft 302 is clamped into the end shaft clamping groove 202. The end shaft clamping groove 202 and the end shaft clamping piece 206 are matched with each other to abut against each other on the front and rear sides of the installation end shaft 302, so as to install and limit the roller body 301. When the side surface of the roller body 301 is wound with enough home textile fabric, the end shaft clamping piece 206 is reversely rotated to push the installation end shaft 302 out of the end shaft clamping groove 202 by using the short rod. While the whole winding roller 3 is stably defined, the winding roller 3 can be automatically disassembled and assembled. This facilitates the staff to replace the winding roller 3 in time, reduces the artificial burden, and greatly improves the work efficiency.
[0045] Embodiment one: as Figures 1-3As shown, in this embodiment, the locking roller structure 2 further includes a lever movable groove 204, a control lever 207, and a second electric actuator 208. The lever movable groove 204 is formed on the bottom side of the mounting base 203; the control lever 207 is fixedly installed on the side surface of the connecting rod 205, and the control lever 207 is movably engaged inside the lever movable groove 204; the output end of the second electric actuator 208 is hinged to the lower end of the control lever 207, and the other end of the second electric actuator 208 is hinged to the main frame 101.
[0046] In this embodiment, the extension and retraction of the second electric actuator 208 pushes the control lever 207 to deflect within the lever movable groove 204, thereby driving the connecting rod 205 to rotate and controlling the rotation of the end shaft clamp 206.
[0047] like Figures 1-5 As shown, in this embodiment, the winding roller 3 further includes a bearing 303, a limiting piece 304, and a transmission locking end 305. There are two sets of bearings 303, which are sleeved on the side surfaces of two mounting end shafts 302. The limiting piece 304 is fixedly installed at one end of the mounting end shaft 302. The transmission locking end 305 is fixedly installed at one end of one mounting end shaft 302. The drive structure 4 further includes a mounting bracket 401, an L-shaped support plate 402, a U-shaped support plate 403, a drive motor 404, and a transmission locking block 405. The mounting bracket 401 is fixedly installed on one side of the main frame 101. The L-shaped support plate 402 is fixedly installed on one side of the mounting bracket 401. The U-shaped support plate 403 is fixedly installed on the upper surface of the L-shaped support plate 402. The drive motor 404 is fixedly installed on the upper surface of the U-shaped support plate 403. The transmission locking block 405 is fixedly installed at the output end of the drive motor 404.
[0048] In practice, when the bearing 303, which is sleeved on the side surface of the mounting end shaft 302, abuts against and clamps the mounting end shaft 302 with the end shaft clamp 206 and the limiting block 201, the mounting end shaft 302 can still rotate freely. At the same time, when the mounting end shaft 302 is inserted into the end shaft clamping groove 202, the transmission clamping end 305 and the transmission clamping block 405 are mutually clamped. The drive motor 404 drives the roller body 301 to rotate to perform the winding work of the home textile fabric through the transmission of the transmission clamping end 305 and the transmission clamping block 405.
[0049] Example 2: Based on Example 1, in order to compensate for the difference in surface tension of home textile fabric caused by the speed difference when winding with winding roller 3 in Example 1, which leads to inconsistent tightness of each layer during winding and affects the winding effect.
[0050] like Figure 2As shown, in the embodiment, the tension adjusting structure 1 further comprises a first deflection roller 102, a second deflection roller 107, a hinged seat 103, a pressing rod 104, a pressing roller 105 and a first electric push rod 106, the first deflection roller 102 is fixedly installed on the upper surface of the main frame 101 through the rotationally connected support rods at both ends of the first deflection roller 102, the lower ends of the rotationally connected support rods of the second deflection roller 107 are fixedly connected to the upper surface of the main frame 101, the hinged seat 103 is two in number and is fixedly installed on the upper surface of the main frame 101, the lower end of the pressing rod 104 is hingedly connected to the hinged seat 103, the pressing roller 105 is rotationally connected to the upper end of the pressing rod 104 at both ends, and the output end of the first electric push rod 106 is hingedly connected to the rear side surface of the pressing rod 104, and the other end of the first electric push rod 106 is hingedly connected to the upper surface of the main frame 101.
[0051] In specific implementation, the home textile fabric passes through the upper surface of the first deflection roller 102 and is deflected, then passes through the bottom side of the pressing roller 105, and then is wound from the bottom side of the roller body 301 after being rotated around the upper surface of the second deflection roller 107, the first deflection roller 102 and the second deflection roller 107 are used for supporting, the deflection angle of the pressing rod 104 is adjusted through the extension and contraction of the first electric push rod 106, and then the pressing force of the pressing roller 105 on the home textile fabric is controlled, so as to adjust and control the tension of the home textile fabric during winding and improve the winding effect.
[0052] It is apparent for those skilled in the art that the present application is not limited to the details of the foregoing exemplary embodiments, and the present application can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-restrictive, and the scope of the present application is defined by the appended claims rather than the foregoing description, and all changes falling within the meaning and range of equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.
[0053] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. A winder facilitating replacement of a winding roller, characterized by Include: Tension adjusting structure (1), the tension adjusting structure (1) includes main body frame (101); Lock roller structure (2), the lock roller structure (2) includes limit block (201), the limit block (201) is two, two the limit block (201) is fixedly installed on the upper surface both sides of main body frame (101), the limit block (201) front side is provided with end shaft clamping groove (202), the limit block (201) below fixedly installed with installation base (203), the installation base (203) middle rotatably installed with connecting rod (205), the connecting rod (205) one end fixedly installed with end shaft clamping piece (206); Winding roller (3), the winding roller (3) includes roller body (301), the roller body (301) both ends fixedly installed with installation end shaft (302); Driving structure (4), the driving structure (4) is fixedly installed on one side of main body frame (101).
2. The winder with easy change of winding roll according to claim 1, characterized in that, The tension adjusting structure (1) further includes: No. One steering roller (102), the both ends of the rotatable connecting strut of no. One steering roller (102) are fixedly installed on the upper surface rear edge both ends of main body frame (101); No. Two steering rollers (107), the lower end of the rotatable connecting strut of no. Two steering rollers (107) is fixedly connected with the upper surface both sides of main body frame (101).
3. The winder with easy change of winding roll according to claim 2, characterized in that, The tension adjusting structure (1) further includes: Hinged seat (103), the hinged seat (103) is two, two the hinged seat (103) is fixedly installed on the upper surface both sides of main body frame (101); Pressing rod (104), the lower end of pressing rod (104) is hingedly connected with hinged seat (103); Compression roller (105), the both ends of compression roller (105) are rotatably connected with the upper end of pressing rod (104); No. One electric push rod (106), the output end of no. One electric push rod (106) is hingedly connected with the rear side surface of pressing rod (104), and the other end of no. One electric push rod (106) is hingedly connected with the upper surface of main body frame (101).
4. The winder with easy change of winding roll according to claim 3, characterized in that, The lock roller structure (2) further includes: Dial lever movable slot (204), the dial lever movable slot (204) is set up in the bottom side of installation base (203); Control dial lever (207), the control dial lever (207) is fixedly installed on the side surface of connecting rod (205), and the control dial lever (207) is movably connected in the inside of dial lever movable slot (204); No. Two electric push rod (208), the output end of no. Two electric push rod (208) is hingedly connected with the lower end of control dial lever (207), and the other end of no. Two electric push rod (208) is hingedly connected with main body frame (101).
5. The winder with easy change of winding roll according to claim 4, characterized in that, The winding roller (3) further includes: Bearing (303), the bearing (303) is two groups, two groups the bearing (303) is sleeved on the side surface of two installation end shafts (302); Limiting sheet (304), the limiting sheet (304) is fixedly installed on one end of installation end shaft (302); Transmission clamping end (305), the transmission clamping end (305) is fixedly installed on one end of one installation end shaft (302).
6. The winder with easy change of winding roll according to claim 5, characterized in that, The driving structure (4) further includes: The mounting bracket (401) is fixedly installed on one side of the main body frame (101); The L-shaped supporting plate (402) is fixedly installed on one side of the mounting bracket (401); The U-shaped supporting plate (403) is fixedly installed on the upper surface of the L-shaped supporting plate (402); The driving motor (404) is fixedly installed on the upper surface of the U-shaped supporting plate (403); The transmission clamping block (405) is fixedly installed on the output end of the driving motor (404).