Biological sponge filler frame
By designing a biological sponge packing frame and adopting a grid structure consisting of a base, top frame, and support units, the problems of high cost and difficulty in rapid replacement of polyurethane sponge packing in large water bodies are solved, achieving low-cost, easy-to-assemble, and recyclable high-efficiency sewage treatment.
Patent Information
- Application Number
- CN202423265956.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing polyurethane sponge fillers require a large investment in large water bodies or large volumes of wastewater, resulting in high costs and difficulty in rapid replacement. Furthermore, conventional filler balls have limited capacity.
A bio-sponge packing frame is designed, including a base, a top frame, and a support unit. It adopts a grid plate structure, which is convenient for assembly and recycling, and the number of packing layers can be flexibly adjusted to change the amount of bio-sponge packing.
The structure of the biological sponge packing frame is simple, easy to assemble and recycle, reducing production costs, and the packing volume can be flexibly adjusted according to the water body or sewage volume, improving the flexibility and efficiency of the packing.
Smart Images

Figure CN223766194U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to wastewater purification technology, specifically a biological sponge packing frame. Background Technology
[0002] The biological sponge packing material is mainly polyurethane sponge packing material. Polyurethane sponge is formed through a double explosion process involving oxygen and hydrogen, resulting in uniform and interconnected pores. This allows the entire biological sponge packing material to serve as a microbial carrier. Due to the special structure of this biological carrier, the breakthrough lies in achieving nitrification on the outer surface of a single biological carrier within the aeration tank, and denitrification of nitrite inside. This involves not only simple physical adsorption but also the attraction of positive and negative charges, giving the carrier surface certain cationic active groups and hydrophilic groups such as hydroxyl groups. These groups can form bonds and valences with negatively charged microorganisms in wastewater, thus firmly fixing the microorganisms and enzymes onto the carrier. This prevents the surviving microorganisms from being lost under the shearing action of water and air, resulting in a large microbial loading capacity and high volumetric loading. This allows for the simultaneous reduction of ammonia nitrogen and total nitrogen in wastewater. It also has advantages such as strong bubble-cutting ability, high space utilization, and no dead zones, making it an ideal product for microbial carriers in current biological treatment technologies.
[0003] Polyurethane foam is mainly in the form of cubes with dimensions of 30mm, 40mm, 50mm, and 60mm. Therefore, conventional polyurethane foam needs to be placed in plastic filler balls to prevent it from moving with the liquid flow. However, filler balls can only hold a small number of polyurethane foam blocks, resulting in limited purification capacity. Therefore, in the case of large water bodies or large volumes of sewage, a large number of filler balls need to be put in, which leads to high costs and makes it difficult to quickly replace the filler balls later. Utility Model Content
[0004] To overcome the shortcomings of the prior art, this utility model provides a biological sponge packing frame that is easy to assemble, easy to recycle, and has low production costs.
[0005] To achieve the above technical objectives, this utility model adopts the following technical solution: a biological sponge packing frame, comprising a base, a top frame, and several packing layers. The top frame is located above the base, and side rods are provided at the four corners of the base. The top ends of the side rods are fixed to the top frame. Several support units are provided between the base and the top frame. The support units are used to support the packing layers. The packing layers include a bottom plate and a top cover. A surrounding plate is provided above the bottom plate, and the top cover is located above the surrounding plate. The surrounding plate is connected end to end and cooperates with the bottom plate and the top cover to form a packing chamber. The packing chamber is filled with biological sponge packing, and the surrounding plate is a grid plate.
[0006] Preferably, the support unit includes a limiting plate and two angle irons. The limiting plate and the two angle irons are both disposed between two adjacent side rods. The limiting plate is located at the same height as the two angle irons. The limiting plate is located between the two angle irons. The two angle irons define the two sides of the base plate. The limiting plate defines the end of the base plate.
[0007] Preferably, the base plate is provided with fixing plates on both sides of the end away from the limiting plate, and fixing bolts are provided through the fixing plates. The fixing bolts are threaded with the side rods, and the fixing bolts fix the fixing plates to the side rods.
[0008] Preferably, the top frame is provided with lifting lugs.
[0009] Preferably, the base is provided with mounting plates on all four sides.
[0010] Preferably, the filling chamber is provided with a plurality of partitions, which are used to separate the filling chambers, and the partitions are grid plates.
[0011] Preferably, both the top cover and the bottom plate are grating plates.
[0012] Preferably, the top cover has protrusions on all four sides below, and the inner wall of the protrusions fits into the outer wall of the surrounding panel.
[0013] In summary, this utility model achieves the following technical effects:
[0014] The biological sponge packing frame of this utility model adopts a base, a top frame and a support unit, which has a simple structure, is easy to assemble, and facilitates the insertion and removal of the packing layer. It is easy to recycle and has low production cost. In addition, the number of packing layers can be flexibly adjusted according to the size of the water body or sewage volume, thereby changing the amount of biological sponge packing, which has good flexibility. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the biological sponge packing frame of this utility model;
[0016] Figure 2 This is a schematic diagram of the assembly structure of the biological sponge packing frame of this utility model;
[0017] Figure 3 This is a schematic diagram of the packing layer of the biological sponge packing frame of this utility model;
[0018] Figure 4 This is a schematic diagram of the top cover of the biological sponge packing frame of this utility model;
[0019] Explanation of the markings in the attached drawings: 1. Base; 2. Top frame; 3. Side rod; 4. Angle iron; 5. Limiting plate; 6. Base plate; 7. Top cover; 8. Enclosure; 9. Partition; 10. Filler chamber; 11. Fixing plate; 12. Protrusion. Detailed Implementation
[0020] The present invention will be further described in detail below with reference to the accompanying drawings.
[0021] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.
[0022] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0023] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0025] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0026] Example 1:
[0027] like Figure 1 As shown in Figure 4, a biological sponge packing frame includes a base 1, a top frame 2, and several packing layers. The top frame 2 is located above the base 1. Side rods 3 are provided at each of the four corners of the base 1. The top ends of the side rods 3 are fixed to the top frame 2. Several support units are provided between the base 1 and the top frame 2. The support units are used to support the packing layers. The packing layers include a bottom plate 6 and a top cover 7. A surrounding plate 8 is provided above the bottom plate 6. The top cover 7 is located above the surrounding plate 8. The surrounding plate 8 is connected end to end and cooperates with the bottom plate 6 and the top cover 7 to form a packing chamber 10. The packing chamber 10 is filled with biological sponge packing. The surrounding plate 8 is a grid plate.
[0028] The biological sponge packing frame of this embodiment adopts a base 1, a top frame 2 and a support unit. It has a simple structure, is easy to assemble, and is convenient for loading and unloading the packing layer. It is easy to recycle and has low production cost. In addition, the number of packing layers can be flexibly adjusted according to the size of the water body or sewage volume, thereby changing the amount of biological sponge packing, which has good flexibility.
[0029] The support unit includes a limiting plate 5 and two angle irons 4. The limiting plate 5 and the two angle irons 4 are both disposed between two adjacent side rods 3. The limiting plate 5 is at the same height as the two angle irons 4 and is located between the two angle irons 4. The two angle irons 4 define the two sides of the base plate 6, and the limiting plate 5 defines the end of the base plate 6. Fixing plates 11 are provided on both sides of the end of the base plate 6 away from the limiting plate 5. Fixing bolts are passed through the fixing plates 11 and are threaded into the side rods 3. The fixing bolts fix the fixing plates 11 to the side rods 3. The filler layer only needs to be inserted along the angle irons 4. One end of the filler layer is defined by the limiting plate 5, and the other end is fixed to the side rods 3 by the fixing plates 11. The top is held in place by the angle irons 4 above, which is convenient for both insertion and fixation.
[0030] The top frame 2 is equipped with lifting lugs; the lifting lugs facilitate the hoisting of the entire packing material.
[0031] The base 1 is provided with mounting plates on all four sides; the mounting plates make it easy to fix the base 1 to the mounting surface.
[0032] The filling chamber 10 is provided with several partitions 9, which are used to separate the filling chamber 10. The partitions 9 are grid plates. The partitions 9 can divide the filling chamber 10 into multiple small chambers, which facilitates the quantitative filling of biological sponge filler.
[0033] Both the top cover 7 and the bottom plate 6 are grating plates; the top cover 7, the bottom plate 6, the partition 9, and the surrounding plate 8 are all grating plates, which allows water to enter the filling chamber 10 from all directions.
[0034] The top cover 7 has protrusions 12 on all four sides below, and the inner wall of the protrusions 12 is attached to the outer wall of the surrounding panel 8.
[0035] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall fall within the scope of the technical solution of the present utility model.
Claims
1. A biological sponge packing shelf, characterized in that, The application relates to a filling device, which comprises a base, a top frame and a plurality of filler layers, the top frame is located above the base, side rods are arranged at the four corners of the base, the top ends of the side rods are fixed to the top frame, a plurality of supporting units are arranged between the base and the top frame, the supporting units are used for supporting the filler layers, the filler layer comprises a bottom plate and a top cover, a surrounding plate is arranged above the bottom plate, the top cover is arranged above the surrounding plate, the surrounding plates are connected in a head-to-tail mode and cooperate with the bottom plate and the top cover to form a filler chamber, the filler chamber is filled with biological sponge filler, and the surrounding plate is a grating plate.
2. A bio-sponge packing holder according to claim 1, wherein, The supporting unit comprises a limiting plate and two angle irons, the limiting plate and the two angle irons are arranged between two adjacent side rods, the limiting plate is located at the same height as the two angle irons, the limiting plate is located between the two angle irons, the two angle irons limit the two sides of the bottom plate, and the limiting plate limits the end of the bottom plate.
3. A bio-sponge packing holder according to claim 2, wherein, Two fixing pieces are arranged on the two sides of the end of the bottom plate away from the limiting plate, fixing bolts are arranged in the fixing pieces, the fixing bolts are in threaded cooperation with the side rods, and the fixing bolts fix the fixing pieces to the side rods.
4. The bio-sponge holder of claim 1, wherein, Lifting lugs are arranged above the top frame.
5. The bio-sponge holder of claim 1, wherein, Mounting plates are arranged around the base.
6. A bio-sponge packing holder according to claim 1, wherein, A plurality of partition plates are arranged in the filler chamber, the partition plates are used for separating the filler chamber, and the partition plates are grating plates.
7. A bio-sponge packing holder according to claim 1, wherein, The top cover and the bottom plate are grating plates.
8. The bio-sponge holder of claim 1, wherein, Protrusions are arranged around the bottom of the top cover, and the inner wall of the protrusion is attached to the outer wall of the surrounding plate.