Automatic heating device for pickling tank

The electric motor-driven support plate and scraper system solved the problem of uneven heating caused by solid adhesion on the inner wall of the reaction tank, and achieved efficient and stable operation of the pickling tank heating device.

CN223766442UActive Publication Date: 2026-01-06WUXI JIANGNAN HIGH PRECISION COLD DRAWN PIPE
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Patent Information

Application Number
CN202520267771.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2026-01-06
Estimated Expiration
2035-02-19

AI Technical Summary

Technical Problem

During the use of existing pickling tank heating devices, solids are generated on the inner wall of the reaction tank, which prevents the liquid from being heated evenly and reduces the heating efficiency.

Method used

The connecting cylinder driven by the motor drives the supporting circular plate and scraper to rotate, ensuring the stability of the reaction vessel. The scraper also stirs the materials to mix them evenly, and the heat preservation tank reduces heat loss and maintains a suitable temperature.

Benefits of technology

Uniform heating of the liquid was achieved, which improved heating efficiency and reaction stability, reduced heat loss, and ensured a suitable temperature environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pickling pools, and discloses an automatic pickling pool heating device which comprises a heat preservation tank, a motor is installed at the bottom of the heat preservation tank, the output end of the motor is fixedly connected with a connecting cylinder, a reaction tank is arranged in the heat preservation tank, and the top of the connecting cylinder penetrates through the bottom of the reaction tank. A supporting circular plate is fixedly connected to the middle of the connecting cylinder, scraping plates are fixedly connected to the periphery of the top of the connecting cylinder, the outer sides of the scraping plates are slidably connected with the interior of the reaction tank, and the top of the front side of the reaction tank communicates with a feeding pipe. After the motor is started, the connecting cylinder is driven to rotate, the supporting circular plate and the scraping plate are driven to rotate, the supporting circular plate ensures that the reaction tank is stable and prevented from inclining or moving, materials enter the reaction tank through the feeding pipe, the scraping plate stirs the materials and evenly mixes the materials, the heat preservation tank preserves heat of the reaction tank, heat loss is reduced, reaction stability is ensured, and efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pickling tank technical field especially relates to a pickling tank automatic heating device. BACKGROUND

[0002] The pickling tank automatic heating device is a device for maintaining the temperature of liquid in the pickling tank, which can meet the strict requirements of pickling process on temperature, and is mainly composed of a heating element, a temperature sensor and a control system. The heating element directly acts on the liquid in the pickling tank for heat transfer. The temperature sensor monitors the temperature of the liquid in the tank in real time and feeds back the data to the control system. The control system accurately controls the working state of the heating element according to the preset temperature value, realizes automatic temperature control, effectively avoids the instability of manual temperature control, improves the pickling efficiency and product quality, and is widely used in metal processing and surface treatment industries.

[0003] According to the search, the patent publication number CN103734077B discloses an automatic heating method of a seawater breeding tank automatic heating device. A temperature control type safety valve detects the water temperature in a water storage device. When the water temperature in the water storage device is lower than 50 degrees, a temperature sensor sends a signal to a controllable electric heater. A water level controller at the lower part of the water storage device controls the height of hot water in the water storage device. An electromagnetic control valve starts working when receiving an instruction from a temperature relay. When the electromagnetic control valve is closed, a pressure hot water delivery pump always works. When the temperature of hot water in the water storage device is lower than 50 degrees, the temperature sensor sends a signal to the controllable electric heater. The controllable electric heater is in a high-power working state until the water temperature reaches 60 degrees. The temperature sensor sends a signal to the controllable electric heater. The controllable electric heater is in a low-power working state to maintain the water temperature. When the temperature sensor or the controllable electric heater fails and the water temperature exceeds 60 degrees, an automatic alarm is triggered. The invention has the advantages of simple structure, high automation, low energy consumption, safety and convenience. However, during use, solids will be generated on the inner wall of the reaction tank, which will cause the liquid to be unevenly heated, thereby reducing the heating efficiency. UTILITY MODEL CONTENT

[0004] In order to make up for the above shortcomings, the utility model provides a pickling tank automatic heating device, which aims to improve the problem of uneven heating of liquid in the reaction tank during use, thereby reducing the heating efficiency.

[0005] In order to achieve the above object, the utility model discloses the following technical scheme: a pickling tank automatic heating device, including the heat preservation jar, the bottom of heat preservation jar is installed motor, the output of motor is fixedly connected with the connecting cylinder, the inside of heat preservation jar is provided with the reaction jar, the top of connecting cylinder penetrates the bottom of reaction jar, the middle part of connecting cylinder is fixedly connected with the support round plate, the top of connecting cylinder is all fixedly connected with the scraper all around, the outside of scraper is slidably connected with the inside of reaction jar, the front side top of reaction jar is connected with the feed pipe, the top of reaction jar is installed with fixed mechanism, and the fixed mechanism is used for the fixation of device.

[0006] Through the above technical scheme: after the motor starts, the output end drives the connecting cylinder to rotate, drives the support round plate and the scraper to rotate, the support round plate ensures the stability of the reaction jar, prevents from tilting or moving, the material enters the reaction jar through the feed pipe, the scraper stirs the material, makes it uniform mixing, the heat preservation jar keeps the reaction jar warm, reduces the heat loss, maintains the suitable temperature, guarantees the reaction stability and improves the efficiency.

[0007] As a further description of the above technical scheme:

[0008] The fixed mechanism includes the heater, the heater is installed at the top of the reaction jar, the outside of the heater is fixedly connected with the fixed plate, the top of the reaction jar is rotatably connected with the rotating short column at the left and right ends, the adjacent side of the two rotating short columns is fixedly connected with the rotating plate, the side away from each other of the two rotating short columns is fixedly connected with the rotating plate, the middle part of the rotating plate is slidably connected with the clamping rod, the top of the clamping rod is fixedly connected with the fixed round plate, and the bottom of the clamping rod is clamped with the top of the reaction jar.

[0009] Through the above technical scheme: the heater is installed on the top of the reaction jar, the rotating plate and the rotating plate are driven to rotate by the rotating short column, when the fixing device is fixed, the clamping rod is slidably connected to the middle part of the rotating plate, is downwardly moved and is clamped with the top of the reaction jar, and the top fixed round plate ensures the stability of the heater and prevents movement.

[0010] As a further description of the above technical scheme:

[0011] The top of the rotating short column is fixedly connected with the rotating handle, and the outside of the rotating handle is provided with the anti-skid sleeve.

[0012] Through the above technical scheme: through the installation of the rotating handle, the rotation of the rotating short column is facilitated.

[0013] As a further description of the above technical scheme:

[0014] The top end of the heater is fixedly connected with the fixed handle, and the outside of the fixed handle is provided with the protective sleeve.

[0015] Through the technical scheme, the heater can be replaced conveniently through the installation of the fixed handle.

[0016] Further to the technical scheme, the following is described:

[0017] The front middle part of the heat preservation tank is fixedly connected with a clamping groove plate, and a notice board is arranged in the middle part of the clamping groove plate.

[0018] Through the technical scheme, the notice board is installed to provide an intuitive reminder for the staff, so that the work efficiency is improved, and the safety specification can be ensured to be followed.

[0019] Further to the technical scheme, the following is described:

[0020] The bottom of the heat preservation tank is provided with a support frame, and supporting legs are fixedly connected to four corners of the bottom of the support frame.

[0021] Through the technical scheme, the support frame is installed more stably through the installation of the supporting legs.

[0022] Further to the technical scheme, the following is described:

[0023] The left middle part of the support frame is fixedly connected with a sliding groove box, and a plurality of hooks are slidably connected to the inside of the sliding groove box.

[0024] Through the technical scheme, the layout of the work space is optimized through the arrangement of the hooks, so that the parts are easily taken, and the work efficiency is improved.

[0025] Further to the technical scheme, the following is described:

[0026] The top of the feeding pipe is provided with a circular cover, and a fixed cylinder is fixedly connected to the top middle part of the circular cover.

[0027] Through the technical scheme, the circular cover is installed to avoid dirt from entering the reaction tank.

[0028] The utility model has the following beneficial effects:

[0029] 1、in the utility model, after the motor starts, the output end driving connection cylinder rotates, drives support round plate and scraper to rotate, support round plate ensures that the reaction tank is stable, prevents inclination or removal, material enters the reaction tank through the feeding pipe, and the scraper stirs the material, so that it is uniformly mixed, the heat preservation tank keeps the reaction tank warm, reduces heat loss, maintains suitable temperature, guarantees reaction stability and improves efficiency.

[0030] 2, the utility model discloses a heater is installed on the top of the reaction tank, and the rotating plate and the rotary plate are rotated through the rotation of the short column, and when the fixing device, the clamping rod sliding connection is to the middle part of the rotary plate, and the downward movement is clamped with the top of the reaction tank, and the top fixed round plate ensures that the heater is stable, and prevents moving. BRIEF DESCRIPTION OF DRAWINGS

[0031] Figure 1 A perspective view of the automatic heating device for pickling tank is provided for the utility model;

[0032] Figure 2 A side view of the automatic heating device for pickling tank is provided for the utility model;

[0033] Figure 3 A top view of the automatic heating device for pickling tank is provided for the utility model;

[0034] Figure 4 A partial structure schematic view of the automatic heating device for pickling tank is provided for the utility model;

[0035] Figure 5 A partial structure display view of the automatic heating device for pickling tank is provided for the utility model.

[0036] Legend:

[0037] 1, the heat preservation tank, 2, the fixed mechanism, 201, the heater, 202, the fixed plate, 203, the rotating plate, 204, the rotary plate, 205, the rotating short column, 206, the clamping rod, 207, the fixed round plate, 3, the reaction tank, 4, the protective sleeve, 5, the signboard, 6, the clamping groove plate, 7, the antiskid sleeve, 8, the rotating handle, 9, the round cover, 10, the fixed cylinder, 11, the support frame, 12, the support foot, 13, the motor, 14, the sliding slot box, 15, the hook, 16, the fixed handle, 17, the connecting cylinder, 18, the support round plate, 19, the scraper, 20, the feed pipe. DETAILED DESCRIPTION

[0038] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0039] Reference Figure 1 , Figure 2 and Figure 4The utility model provides an embodiment: a kind of pickling tank automatic heating device, including heat preservation tank 1, the bottom of heat preservation tank 1 is installed with motor 13, the output end of motor 13 is fixedly connected with connecting cylinder 17, by the installation of motor 13, to give subsequent process with power, the inside of heat preservation tank 1 is provided with reaction tank 3, the top of connecting cylinder 17 penetrates the bottom of reaction tank 3, the middle part of connecting cylinder 17 is fixedly connected with support round plate 18, the top of connecting cylinder 17 is uniformly fixedly connected with scraper 19, the outside of scraper 19 is slidably connected with the inside of reaction tank 3, by the installation of scraper 19, the liquid in it is stirred evenly, the front side top of reaction tank 3 is communicated with feed pipe 20, the top of reaction tank 3 is installed with fixed mechanism 2, and fixed mechanism 2 is used for the fixation of device, the bottom of heat preservation tank 1 is installed with support frame 11, the bottom of support frame 11 four corners is fixedly connected with support leg 12, by the installation of support leg 12, support frame 11 is installed more stably, the top of feed pipe 20 is installed with circular cover 9, and the top end middle part of circular cover 9 is fixedly connected with fixed cylinder 10;

[0040] Specifically, after motor 13 is opened, its output end starts to operate immediately, to further make connecting cylinder 17 produce rotation, with the rotation of connecting cylinder 17, support round plate 18 and scraper 19 are synchronously rotated, the effect of support round plate 18 is to provide support, ensure the stability of reaction tank 3, prevent from tilting or moving during stirring process, material is introduced into reaction tank 3 by feed pipe 20, in the container inside, the rotation of scraper 19 is responsible for stirring material, and solid is avoided to adhere to its inner wall, its continuous rotation action ensures that material can be fully mixed, reaches uniform state, at the same time, heat preservation tank 1 performs heat preservation function to reaction tank 3, effectively reduces heat loss, ensures that reaction is carried out under suitable temperature conditions, to maintain the stability of reaction and improve work efficiency, when work is finished, circular cover 9 is covered at feed pipe 20, to avoid dirt from entering.

[0041] Refer to Figure 1 、 Figure 3 and Figure 5, the fixing mechanism 2 comprises a heater 201, the heater 201 is installed at the top of the reaction tank 3, the outer side of the heater 201 is fixedly connected with a fixed plate 202, the left and right ends of the top of the reaction tank 3 are rotatably connected with rotating short columns 205, the adjacent sides of the two rotating short columns 205 are fixedly connected with rotating plates 203, the sides away from each other of the two rotating short columns 205 are fixedly connected with rotating plates 204, the middle part of the rotating plate 204 is slidably connected with a clamping rod 206, through the installation of the clamping rod 206, unnecessary rotation of the rotating plate 204 is avoided, the top of the clamping rod 206 is fixedly connected with a fixed circular plate 207, the bottom of the clamping rod 206 is clamped with the top of the reaction tank 3, the top of the rotating short column 205 is fixedly connected with a rotating handle 8, the outer side of the rotating handle 8 is installed with an anti-skid sleeve 7, the top end of the heater 201 is fixedly connected with a fixed handle 16, the outer side of the fixed handle 16 is installed with a protective sleeve 4;

[0042] Specifically, the heater 201 is installed at the top of the reaction tank 3, the outer side of the fixed plate 202 provides an auxiliary fixing function, the left and right ends of the top of the reaction tank 3 are rotatably connected through the rotating short columns 205, respectively drive the rotating plates 203 and the rotating plates 204 to rotate, when the fixing device is needed, through the sliding connection of the middle part of the rotating plate 204, the clamping rod 206 is moved downward, so that the bottom of the clamping rod 206 is clamped with the top of the reaction tank 3, the fixed circular plate 207 at the top ensures that the heater 201 is firmly fixed, avoiding unnecessary movement, through the above process, rotating the rotating short column 205 can realize the stability of the device, through the installation of the rotating handle 8, the rotation of the rotating short column 205 is facilitated, through the installation of the fixed handle 16, the replacement of the heater 201 is facilitated.

[0043] Referring to Figure 1 , Figure 2 and Figure 3 , the front side of the heat preservation tank 1 is fixedly connected with a clamping groove plate 6, the middle part of the clamping groove plate 6 is provided with a sign 5, the left side of the supporting frame 11 is fixedly connected with a sliding groove box 14, a plurality of hooks 15 are slidably connected inside the sliding groove box 14;

[0044] Specifically, through the installation of the sign 5, an intuitive reminder is provided for the staff, which helps to improve work efficiency and ensure that safety specifications are followed, at the same time, through the setting of the hooks 15, the layout of the working space is optimized, so that the taking of spare parts becomes easy, and the work efficiency is improved.

[0045] Working principle: when the motor 13 is turned on, the output end of the motor 13 will start to work, and then drive the connecting cylinder 17 to rotate, with the rotation of the connecting cylinder 17, the supporting circular plate 18 and the scraper 19 will also rotate together, the supporting circular plate 18 provides support to ensure the stability of the reaction tank 3, prevents tilting or moving during stirring, the material is introduced into the reaction tank 3 through the feeding pipe 20, in the reaction tank 3, the rotating scraper 19 is responsible for stirring the material, through its continuous rotating action, the material can be fully mixed to reach a uniform state, at the same time, the heat preservation tank 1 plays a heat preservation role for the reaction tank 3, which effectively reduces the heat loss and ensures that the reaction can be carried out in a suitable temperature environment, thereby maintaining the stability of the reaction and improving the work efficiency.

[0046] The heater 201 is installed at the top of the reaction tank 3, and the outer side of the fixing plate 202 can be auxiliary fixed, and the rotating short columns 205 rotatingly connected at the left and right ends of the top of the reaction tank 3 drive the rotating plate 203 and the rotating plate 204 to rotate, when the fixing device is needed, the clamping rod 206 slidingly connected in the middle of the rotating plate 204 is moved downward, so that the bottom of the clamping rod 206 is clamped with the top of the reaction tank 3, and the fixing circular plate 207 at the top fixes the heater 201, avoiding unnecessary movement, through the above process, rotating the rotating short column 205 can realize the fixation of the device.

[0047] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. An automatic heating device for pickling tank, comprising a heat preservation tank (1), characterized in that: The bottom of the heat preservation tank (1) is provided with a motor (13), the output end of the motor (13) is fixedly connected with a connecting cylinder (17), the inside of the heat preservation tank (1) is provided with a reaction tank (3), the top of the connecting cylinder (17) penetrates the bottom of the reaction tank (3), the middle of the connecting cylinder (17) is fixedly connected with a supporting circular plate (18), the top of the connecting cylinder (17) is fixedly connected with a scraper (19) around, the outer side of the scraper (19) is slidably connected with the inside of the reaction tank (3), the front top of the reaction tank (3) is communicated with a feeding pipe (20), the top of the reaction tank (3) is provided with a fixing mechanism (2), and the fixing mechanism (2) is used for fixing the device.

2. The automatic heating device for pickling tank according to claim 1, characterized in that: The fixing mechanism (2) comprises a heater (201), the heater (201) is installed on the top of the reaction tank (3), the outer side of the heater (201) is fixedly connected with a fixed plate (202), the left and right ends of the top of the reaction tank (3) are rotatably connected with rotating short columns (205), the adjacent sides of the two rotating short columns (205) are fixedly connected with rotating plates (203), the sides away from each other of the two rotating short columns (205) are fixedly connected with rotating plates (204), the middle of the rotating plate (204) is slidably connected with a clamping rod (206), the top of the clamping rod (206) is fixedly connected with a fixed circular plate (207), and the bottom of the clamping rod (206) is clamped with the top of the reaction tank (3).

3. The automatic heating device for pickling tank according to claim 2, characterized in that: The top of the rotating short column (205) is fixedly connected with a rotating handle (8), and the outer side of the rotating handle (8) is provided with a non-slip sleeve (7).

4. The automatic heating device for pickling tank according to claim 2, characterized in that: The top end of the heater (201) is fixedly connected with a fixed handle (16), and the outer side of the fixed handle (16) is provided with a protective sleeve (4).

5. The automatic heating device for pickling tank according to claim 1, characterized in that: The front middle of the heat preservation tank (1) is fixedly connected with a clamping groove plate (6), and the middle of the clamping groove plate (6) is provided with a signboard (5).

6. The automatic heating device for pickling tank according to claim 1, characterized in that: The bottom of the heat preservation tank (1) is provided with a supporting frame (11), and the four corners of the bottom of the supporting frame (11) are fixedly connected with supporting legs (12).

7. The automatic heating device for pickling tank according to claim 6, characterized in that: The left middle of the supporting frame (11) is fixedly connected with a sliding groove box (14), and the inside of the sliding groove box (14) is slidably connected with a plurality of hooks (15) at equal intervals.

8. The automatic heating device for pickling tank according to claim 1, characterized in that: The top of the feeding pipe (20) is provided with a circular cover (9), and the top end of the circular cover (9) is fixedly connected with a fixed cylinder (10).

Citation Information

Patent Citations

  • An automatic heating method for an automatic heating device for a seawater seedling pond

    CN103734077B