Sludge mixed composite rigid concrete block

By setting up storage troughs filled with foamed insulation layers inside silt-mixed composite rigid concrete blocks, and combining them with support frames and self-healing microcapsules, the problems of weakened insulation performance and increased self-weight of hollow blocks were solved, achieving lightweight and efficient insulation and structural stability.

CN223767033UActive Publication Date: 2026-01-06周民岐 +3
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Patent Information

Application Number
CN202423194256.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-01-06
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Hollow silt-mixed composite rigid concrete blocks may have reduced thermal insulation performance and increased self-weight during use.

Method used

Storage slots are set inside rectangular blocks and filled with foamed insulation layers. Support frames and self-healing microcapsules are used to enhance insulation and structural strength. Cracks are repaired with tension mesh and repair agents to improve stability.

Benefits of technology

It achieves good thermal insulation while being lightweight, and can repair cracks, enhancing the integrity and durability of the blocks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a sludge mixed composite rigid concrete building block, which relates to the field of building blocks, and comprises a rectangular building block, a storage groove is arranged in the rectangular building block, a filling hole communicated with the storage groove is arranged on one side of the rectangular building block, a foaming heat insulation layer is arranged in the storage groove, a support frame is arranged in the storage groove, and the filling hole is communicated with the storage groove. The heat-insulating layer is arranged in the foaming heat-insulating layer; according to the scheme, the weight of the rectangular building block is reduced by forming the storage groove in the rectangular building block, the filling hole communicated with the storage groove is formed in one side of the rectangular building block, an operator fills the interior of the storage groove with the foaming heat preservation layer through the filling hole, and the heat preservation effect of the rectangular building block can be improved through the foaming heat preservation layer; therefore, the rectangular building block has a heat preservation effect while being light in self weight, and actual use of the rectangular building block can be better facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of masonry blocks, and more particularly to a silt-mixed composite rigid concrete block. Background Technology

[0002] Concrete blocks are a common building material widely used in road construction, bridge construction, and the building industry. There are different types of concrete blocks. Among them, silt-mixed composite rigid concrete blocks are an environmentally friendly building material. They are made by combining silt with traditional concrete raw materials to create blocks that combine rigidity and durability. The core feature of silt-mixed composite rigid concrete blocks is the utilization of silt resources, which not only reduces silt pollution to the environment but also lowers production costs.

[0003] In related technologies, the production of silt-mixed composite rigid concrete blocks is usually based on the mixing of cement, sand, gravel, appropriate amount of silt and reinforcing agent in a certain proportion, and is prepared through processes such as mixing, molding and curing. These blocks have high strength and stability and can withstand certain loads. At the same time, the addition of silt helps to improve the plasticity and impermeability of concrete. However, compared with traditional concrete blocks, silt-containing concrete blocks have a higher density, which leads to an increase in their self-weight. In order to reduce weight, silt-mixed composite rigid concrete blocks are usually designed as hollow structures. However, hollow silt-mixed composite rigid concrete blocks may weaken the thermal insulation performance of the blocks during use, which is not conducive to practical use.

[0004] Therefore, it is necessary to provide a silt-mixed composite rigid concrete block to solve the above-mentioned technical problems. Utility Model Content

[0005] To address the technical problem that hollow silt-mixed composite rigid concrete blocks may weaken thermal insulation performance during use, this utility model provides a silt-mixed composite rigid concrete block.

[0006] This utility model provides a silt-mixed composite rigid concrete block, comprising: a rectangular block, wherein a storage groove is provided inside the rectangular block, a filling hole communicating with the storage groove is provided on one side of the rectangular block, a foamed insulation layer is disposed inside the storage groove, and a support frame is disposed inside the storage groove and located inside the foamed insulation layer.

[0007] Preferably, the upper surface of the rectangular block is provided with a slot that communicates with the filling hole, and a sealing plate is provided inside the slot.

[0008] Preferably, the rectangular block is uniformly provided with self-healing microcapsules inside.

[0009] Preferably, the support frame includes a rectangular frame located inside the storage slot, and a plurality of X-shaped support blocks are uniformly fixedly connected to the inner wall of the rectangular frame.

[0010] Preferably, the self-healing microcapsule includes a coating layer located inside the rectangular block, and the interior of the coating layer is provided with a repair agent.

[0011] Preferably, a tension mesh is fixedly connected to the inner wall of the coating layer, and tension wires are uniformly fixedly connected to the tension mesh, with one end of each tension wire passing through the coating layer and located inside the rectangular block.

[0012] Preferably, the tension mesh includes uniformly arranged tension ribs, one end of the tension wire is fixedly connected to the tension ribs, and connecting wires are uniformly fixedly connected between the uniformly arranged tension ribs.

[0013] Compared with related technologies, the silt-mixed composite rigid concrete block provided by this utility model has the following beneficial effects:

[0014] 1. The silt-mixed composite rigid concrete block can make the rectangular block lighter while also having a thermal insulation effect: by opening a storage groove inside the rectangular block, the weight of the rectangular block can be reduced. Operators can fill the storage groove with a foamed insulation layer through the filling hole. The foamed insulation layer can improve the thermal insulation effect of the rectangular block, thus making the rectangular block lighter while having a thermal insulation effect, which makes this application more conducive to practical use.

[0015] 2. The silt-mixed composite rigid concrete block has slots that restrict the installation position of the sealing plate. Inserting the sealing plate into the slot can seal the filling hole and reduce the overflow of the foam insulation layer during filling. The rectangular frame can restrict the installation position of multiple X-shaped support blocks. The multiple X-shaped support blocks and the rectangular frame can support the rectangular block from the inside of the storage groove, thereby enhancing the strength of the rectangular block. When the rectangular block cracks, the self-healing microcapsules located at the cracks can open to fill and repair the cracks.

[0016] 3. This silt-mixed composite rigid concrete block can be connected to several tension bars by several connecting wires to form a mesh for tensioning. One end of the tension wire is fixedly connected to the tension bar. When the tension wire is pulled at the crack of the rectangular block, it can pull the tension bar to tear open the coating layer. The repair agent stored in the coating layer can flow into the crack, thereby filling and repairing the crack through the repair agent, thus restoring the integrity of the rectangular block and enhancing its stability and durability. Attached Figure Description

[0017] Figure 1A schematic diagram of the overall structure of a silt-mixed composite rigid concrete block provided by this utility model;

[0018] Figure 2 A cross-sectional structural diagram of a silt-mixed composite rigid concrete block provided for this utility model;

[0019] Figure 3 A schematic diagram of a support frame structure for a silt-mixed composite rigid concrete block provided by this utility model;

[0020] Figure 4 A cross-sectional view of a self-healing microcapsule structure for a silt-mixed composite rigid concrete block provided by this utility model;

[0021] Figure 5 A partial structural diagram of the tension mesh for a silt-mixed composite rigid concrete block provided by this utility model.

[0022] The following are the labels in the diagram: 1. Rectangular block; 2. Storage trough; 3. Filling hole; 4. Foamed insulation layer; 5. Support frame; 501. Rectangular frame; 502. X-shaped support block; 6. Slot; 7. Sealing plate; 8. Self-healing microcapsule; 801. Coating layer; 802. Repair agent; 9. Tension wire; 10. Tension mesh; 1001. Tension bar; 1002. Connecting wire. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0024] Please refer to the following: Figures 1 to 5 A silt-mixed composite rigid concrete block includes: a rectangular block 1, a storage groove 2 is provided inside the rectangular block 1, a filling hole 3 connected to the storage groove 2 is provided on one side of the rectangular block 1, a foamed insulation layer 4 is provided inside the storage groove 2, and a support frame 5 is provided inside the storage groove 2 and located inside the foamed insulation layer 4.

[0025] In the specific implementation process, the rectangular block 1 set in the silt-mixed composite rigid concrete block is prepared by mixing cement, sand, gravel, appropriate amount of silt and reinforcing agent in proportion, and then through processes such as mixing, molding and curing. A filling hole 3 is opened on one side of the rectangular block 1. Through the filling hole 3, a foamed insulation layer 4 can be filled into the interior of the storage trough 2. The foamed insulation layer 4 is polyurethane foam. Polyurethane foam is lightweight, elastic, and has excellent heat insulation and sound insulation performance. By filling the interior of the storage trough 2 with polyurethane foam, the insulation effect of the rectangular block 1 can be improved, so that the rectangular block 1 is lightweight while having a heat insulation effect. Furthermore, a support frame 5 is set inside the storage trough 2. The support frame 5 can support the rectangular block 1, thereby further enhancing the structural strength of the rectangular block 1 and making this application more conducive to practical use.

[0026] refer to Figure 1 and Figure 2 As shown, the upper surface of the rectangular block 1 has a slot 6 that communicates with the filling hole 3, and a sealing plate 7 is provided inside the slot 6.

[0027] In the specific implementation process, the slot 6 can restrict the installation position of the sealing plate 7. After the personnel fill the foam insulation layer 4 into the storage tank 2 through the filling hole 3, the sealing plate 7 can be inserted into the slot 6 to seal the filling hole 3, so as to reduce the overflow of the foam insulation layer 4 during filling.

[0028] refer to Figure 2 As shown, self-healing microcapsules 8 are uniformly arranged inside the rectangular block 1.

[0029] In the specific implementation process, several self-healing microcapsules 8 are uniformly mixed with the raw materials inside the rectangular block 1. When the rectangular block 1 cracks, the self-healing microcapsules 8 located at the cracks can open to fill and repair the cracks, thereby ensuring the integrity of the rectangular block 1.

[0030] refer to Figure 2 and Figure 3 As shown, the support frame 5 includes a rectangular frame 501 located inside the storage slot 2, and multiple X-shaped support blocks 502 are uniformly fixedly connected to the inner wall of the rectangular frame 501.

[0031] In the specific implementation process, the rectangular frame 501 can restrict the installation position of multiple X-shaped support blocks 502. With the cooperation of multiple X-shaped support blocks 502 and rectangular frame 501, the rectangular block 1 can be supported from the inside of the storage groove 2, thereby enhancing the strength of the rectangular block 1. Furthermore, there are gaps between adjacent X-shaped support blocks 502, which facilitates the filling of the foamed insulation layer 4.

[0032] refer to Figure 2 and Figure 4 As shown, the self-healing microcapsule 8 includes a coating layer 801 located inside the rectangular block 1, and a repair agent 802 is disposed inside the coating layer 801.

[0033] In the specific implementation process, the coating layer 801 can wrap the repair agent 802 so that the repair agent 802 can be preserved. When the coating layer 801 cracks from the crack of the rectangular block 1, the preserved repair agent 802 can flow into the crack, thereby filling and repairing the crack through the repair agent 802, so as to restore the integrity of the rectangular block 1 and enhance the stability and durability of the rectangular block 1.

[0034] refer to Figure 2 and Figure 4 As shown, a tension mesh 10 is fixedly connected to the inner wall of the coating layer 801, and tension wires 9 are evenly fixedly connected to the tension mesh 10. One end of the tension wires 9 passes through the coating layer 801 and is located inside the rectangular block 1.

[0035] In the specific implementation process, when the rectangular block 1 cracks, the crack can be pulled by the pulling wire 9, which can pull the pulling net 10. The movement of the pulling net 10 can tear the coating layer 801, thus ensuring the tearing effect of the coating layer 801, so that the repair agent 802 can flow into the crack and ensure the repair effect of the crack.

[0036] refer to Figure 4 and Figure 5 As shown, the tension mesh 10 includes uniformly arranged tension ribs 1001, one end of the tension wire 9 is fixedly connected to the tension ribs 1001, and connecting wires 1002 are uniformly fixedly connected between the uniformly arranged tension ribs 1001.

[0037] In the specific implementation process, several connecting wires 1002 can connect several tension bars 1001 together to form a grid for pulling. One end of the tension wire 9 is fixedly connected to the tension bar 1001. Thus, when the tension wire 9 is pulled at the crack of the rectangular block 1, the tension bar 1001 can be pulled to tear the coating layer 801, thereby ensuring the repair effect of the crack.

[0038] The working principle of the silt-mixed composite rigid concrete block provided by this utility model is as follows:

[0039] In use, the weight of the rectangular block 1 is reduced by opening a storage groove 2 inside the rectangular block 1. A filling hole 3 communicating with the storage groove 2 is opened on one side of the rectangular block 1. The operator fills the storage groove 2 with a foamed insulation layer 4 through the filling hole 3. The foamed insulation layer 4 can improve the insulation effect of the rectangular block 1, so that the rectangular block 1 is lightweight while still having a heat insulation effect.

[0040] The slot 6 is made on the rectangular block 1 and connected to the filling hole 3. By inserting the sealing plate 7 into the slot 6, the filling hole 3 can be sealed to reduce the overflow when the foam insulation layer 4 is filled. Several self-healing microcapsules 8 are evenly mixed with the raw materials inside the rectangular block 1. When the rectangular block 1 cracks, the pull wire 9 located at the crack is pulled by the crack of the rectangular block 1. The pull wire 9 can pull the pull bar 1001 to tear open the coating layer 801 of the self-healing microcapsule 8, so that the preserved repair agent 802 can flow into the crack to fill and repair the crack, so as to restore the integrity of the rectangular block 1, enhance the stability and durability of the rectangular block 1, and make this application more conducive to practical use.

[0041] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A silt mixed composite rigid concrete block, characterized by, Include: Rectangular block (1), the inside of the rectangular block (1) is provided with a storage groove (2), one side of the rectangular block (1) is provided with a filling hole (3) communicated with the storage groove (2); Foamed insulation layer (4), which is arranged in the inside of the storage groove (2);And Support frame (5), which is arranged in the inside of the storage groove (2) and located in the inside of the foamed insulation layer (4).

2. A silt mixed composite concrete block according to claim 1, wherein The upper surface of the rectangular block (1) is provided with a slot (6) communicated with the filling hole (3), and the inside of the slot (6) is provided with a blocking plate (7).

3. A silt mixed composite concrete block as claimed in claim 1, wherein, The inside of the rectangular block (1) is uniformly provided with self-healing microcapsule (8).

4. A silt mixed composite concrete block as claimed in claim 1, wherein, The support frame (5) includes a rectangular frame (501) located in the inside of the storage groove (2), and the inner wall of the rectangular frame (501) is uniformly and fixedly connected with a plurality of X-shaped support blocks (502).

5. A silt mixed composite concrete block as claimed in claim 3, wherein, The self-healing microcapsule (8) includes a coating layer (801) located in the inside of the rectangular block (1), and the inside of the coating layer (801) is provided with a repairing agent (802).

6. A silt mixed composite concrete block as claimed in claim 5, wherein, The inner wall of the coating layer (801) is fixedly connected with a pulling net (10), and the pulling net (10) is uniformly fixedly connected with a pulling wire (9), one end of the pulling wire (9) passes through the coating layer (801) and is located in the inside of the rectangular block (1).

7. A silt-mixed composite rigid concrete block according to claim 6, wherein The pulling net (10) includes uniformly arranged pulling ribs (1001), one end of the pulling wire (9) is fixedly connected with the pulling rib (1001), and the uniformly arranged pulling ribs (1001) are uniformly fixedly connected with connecting wires (1002).