Tunnel bottom plate concrete pouring device

Abstract

The utility model relates to a tunnel bottom plate concrete pouring device which comprises a bottom plate. The driving mechanism is arranged on the bottom plate, and the driving mechanism can drive the mixing and stirring mechanism to move on the pouring mechanism; the mixing and stirring mechanism is detachably connected with the driving mechanism, and the mixing and stirring mechanism is used for stirring concrete in the pouring mechanism; the pouring mechanism is arranged on the bottom plate; and the cleaning mechanism is arranged on the bottom plate, and the cleaning mechanism is used for cleaning the mixing and stirring mechanism. According to the tunnel bottom plate concrete pouring device, the mixing and stirring mechanism can be conveniently cleaned, concrete is prevented from being hardened and attached to the surface of the mixing and stirring mechanism, the maintenance cost is reduced, the working efficiency is improved, environmental protection and energy conservation are achieved, the service life of equipment is remarkably prolonged, and the tunnel bottom plate concrete pouring device belongs to the technical field of concrete pouring.

Description

Technical Field

[0001] This utility model relates to the field of concrete pouring technology, specifically to a device for pouring concrete for tunnel floor slabs. Background Technology

[0002] In modern construction, concrete pouring is a crucial process for ensuring structural strength and durability, and its efficiency and quality directly affect the progress and cost of the entire project. Traditional manual or semi-automated pouring methods are not only time-consuming and labor-intensive, but also make it difficult to guarantee the consistency of concrete quality, especially in the pouring of complex structures (such as tunnel floor slab pouring). Faced with these challenges, the market urgently needs a new type of pouring equipment that can simplify the operation process, improve work efficiency, and ensure concrete quality.

[0003] In practical applications, the concrete residue on the surface of the mixing components of the pouring equipment used for tunnel floor slab concrete pouring can easily harden and adhere to the equipment surface if it is not cleaned in time. This not only affects the long-term performance of the equipment, but also increases the difficulty and cost of maintenance. Utility Model Content

[0004] In view of the technical problems existing in the prior art, the purpose of this utility model is to provide a tunnel floor concrete pouring device that facilitates the cleaning of the mixing mechanism and prevents the concrete on its surface from hardening. This solves the problem that the concrete residue on the surface of the mixing components in the prior art cannot be cleaned in time, easily hardens and adheres to the equipment surface, affecting the long-term performance of the equipment and increasing the difficulty and cost of maintenance.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A tunnel floor concrete pouring device, comprising:

[0007] Base plate;

[0008] The drive mechanism is mounted on the base plate and can drive the mixing mechanism to move within the pouring mechanism.

[0009] The mixing and stirring mechanism is detachably connected to the drive mechanism. The mixing and stirring mechanism is used to mix concrete in the pouring mechanism.

[0010] The pouring mechanism is installed on the base plate;

[0011] The cleaning mechanism is located on the base plate and is used to clean the mixing and stirring mechanism.

[0012] As a preferred embodiment, the cleaning mechanism includes a cleaning tank, a cleaning water spray pipe, a nozzle, a water storage tank, and a delivery pump. The cleaning tank is fixed to the base plate and has an insertion port and a drain port. The mixing and stirring mechanism can be inserted into the cleaning tank through the insertion port. The cleaning water spray pipe is fixed to the inner wall of the cleaning tank and is connected to the delivery pump through a second delivery pipe. The delivery pump is connected to the water storage tank through a first delivery pipe, and the nozzle is located on the cleaning water spray pipe.

[0013] As a preferred embodiment, the cleaning mechanism also includes a guide plate, a filter steel mesh, and a sponge filter plate, which are arranged sequentially from top to bottom inside the cleaning tank. The sponge filter plate is located above the drain outlet, and the guide plate is located at the bottom of the cleaning water spray pipe.

[0014] As a preferred embodiment, the drive mechanism includes a drive box, a drive motor, and a threaded drive shaft. Two symmetrically distributed support columns are provided on the base plate. The drive box is fixed to the top of the two support columns. The fixed end of the drive motor is fixedly connected to the drive box. The output shaft of the drive motor is fixedly connected to the threaded drive shaft. The threaded drive shaft is rotatably connected to the drive box. The threaded drive shaft is threadedly connected to a plug plate. The mixing and stirring mechanism is detachably connected to the plug plate.

[0015] As a preferred embodiment, the mixing mechanism includes a fixed screw, a plug-in fixed ring, a plug-in connecting ring, a servo motor, a mixing shaft, and a mixing rod. The drive box has a limit groove, and the plug-in plate extends out of the drive box from the limit groove. A threaded seat is fixed on the plug-in plate. The plug-in connecting ring is detachably connected to the threaded seat via the fixed screw. The plug-in fixed ring is fixed inside the plug-in connecting ring. The fixed end of the servo motor is fixedly connected to the plug-in fixed ring. The output shaft of the servo motor passes through the plug-in fixed ring and is fixedly connected to the mixing shaft. The output shaft of the servo motor is rotatably connected to the plug-in fixed ring. The mixing rod and the mixing shaft are fixedly connected. Both the mixing rod and the mixing shaft are movably connected to the pouring mechanism.

[0016] As a preferred embodiment, the casting mechanism includes a casting mold, connecting plates, snap-fit ​​plates, connecting plates, and threaded connecting rods. There are two connecting plates, which are fixedly connected to both ends of the casting mold. There are two snap-fit ​​plates, which are slidably connected to two support columns. Each snap-fit ​​plate has a snap-fit ​​column fixed to its top, and the two connecting plates snap into the two snap-fit ​​columns. Each support column has a threaded block fixed to it. There are two connecting plates, which are fixed to the two snap-fit ​​plates. There are two threaded connecting rods, which are rotatably connected to the two connecting plates and threadedly connected to the threaded blocks through the two connecting plates. Both the stirring rod and the stirring shaft are movably connected to the casting mold.

[0017] In summary, this utility model has the following advantages:

[0018] This utility model discloses a tunnel floor concrete pouring device that solves the problem of cleaning the mixing components by setting up a cleaning mechanism. During use, the delivery pump draws water from the water storage tank and uses the cleaning water spray pipe and nozzle to perform high-pressure rinsing on the core components of the mixing mechanism—the mixing shaft and mixing rod. The wastewater is recycled and reused through the guide plate and two-stage filtration structure. This not only prevents the concrete from hardening and adhering to the surface of the mixing shaft and mixing rod, reducing maintenance costs, but also improves work efficiency, achieves environmental protection and energy saving, and significantly extends the service life of the equipment. Attached Figure Description

[0019] Figure 1 A schematic diagram of the plan structure of the tunnel floor concrete pouring device;

[0020] Figure 2 A cross-sectional structural schematic diagram of the tunnel floor concrete pouring device;

[0021] Figure 3 A three-dimensional view of the base plate and supporting columns;

[0022] Figure 4 This is a schematic diagram of the cleaning mechanism.

[0023] Figure 5 This is a structural diagram of the plug-in plate and the plug-in retaining ring;

[0024] Figure 6 for Figure 2 Enlarged structural diagram at point A in the diagram;

[0025] Figure 7 for Figure 2 Enlarged structural diagram at point B in the diagram;

[0026] Figure 8 for Figure 2 A magnified structural diagram at point C in the diagram.

[0027] In the diagram: 1. Base plate; 2. Support column; 3. Drive mechanism; 301. Drive box; 302. Drive motor; 303. Threaded drive shaft; 4. Mixing mechanism; 401. Insert plate; 402. Threaded seat; 403. Fixing screw; 404. Insert fixing ring; 405. Insert connecting ring; 406. Servo motor; 407. Stirring shaft; 408. Stirring rod; 5. Casting mechanism; 501. Casting mold; 502. Connecting piece; 503. Clip plate; 504. Clip column; 505. Threaded block; 506. Connecting plate; 507. Threaded connecting rod; 6. Cleaning mechanism; 601. Cleaning tank; 602. Cleaning water spray pipe; 603. Nozzle; 604. Guide plate; 605. Filter steel mesh; 606. Sponge filter plate; 607. Equipment box; 608. Water storage tank; 609. Conveying pump. Detailed Implementation

[0028] The present invention will be further described in detail below with reference to specific embodiments.

[0029] Please see Figure 1-8 The tunnel floor concrete pouring device provided in this embodiment includes a floor 1, two support columns 2 are fixedly installed on the top of the floor 1, a drive mechanism 3 is fixedly installed on the top of the two support columns 2, the drive mechanism 3 drives the mixing and stirring mechanism 4 to move horizontally on the floor 1, a pouring mechanism 5 is installed on the support columns 2, and a cleaning mechanism 6 is installed on the floor 1.

[0030] The cleaning mechanism 6 includes a cleaning tank 601, cleaning water spray pipes 602, nozzles 603, a guide plate 604, a filter steel mesh 605, a sponge filter plate 606, an equipment box 607, a water storage tank 608, and a delivery pump 609. The cleaning tank 601 and the equipment box 607 are fixed on the base plate 1. Two cleaning water spray pipes 602 are fixedly installed on the inner wall of the cleaning tank 601, and the two cleaning water spray pipes 602 are interconnected. Several nozzles 603 are fixedly installed on opposite sides of the two cleaning water spray pipes 602. The guide plate 604 is fixedly installed inside the cleaning tank 601. The filter steel mesh 605 and the sponge filter plate 606 are inserted into the inside of the cleaning tank 601. The water storage tank 608 and the delivery pump 609 are fixedly installed inside the equipment box 607. The equipment box 607 is fixed on the base plate.

[0031] The mixing mechanism 4 includes a fixed screw 403, a plug-in fixing ring 404, a plug-in connecting ring 405, a servo motor 406, a mixing shaft 407, and a mixing rod 408. The drive box has a limit groove, and the plug-in plate 401 extends out of the drive box from the limit groove. A threaded seat 402 is fixed on the plug-in plate 401. The plug-in connecting ring 405 is detachably connected to the threaded seat 402 through the fixed screw 403. The plug-in fixing ring 404 is fixed inside the plug-in connecting ring 405. The fixed end of the servo motor 406 is fixedly connected to the plug-in fixing ring 404. The output shaft of the servo motor 406 passes through the plug-in fixing ring 404 and is fixedly connected to the mixing shaft 407. The output shaft of the servo motor 406 is rotatably connected to the plug-in fixing ring 404. The mixing rod 408 and the mixing shaft 407 are fixedly connected. Both the mixing rod 408 and the mixing shaft 407 are movably connected to the pouring mechanism 5.

[0032] The casting mechanism 5 includes a casting mold 501, connecting pieces 502, snap-fit ​​plates 503, connecting plates 506, and threaded connecting rods 507. There are two connecting pieces 502, which are fixedly connected to both ends of the casting mold 501. There are two snap-fit ​​plates 503, which are slidably connected to two support columns. Each snap-fit ​​plate 503 has a snap-fit ​​column 504 fixed to its top, and the two connecting pieces 502 snap-fit ​​into the two snap-fit ​​columns 504 respectively. Each support column has a threaded block 505 fixed to it. There are two connecting plates 506, which are fixed to the two snap-fit ​​plates 503 respectively. There are two threaded connecting rods 507, which are rotatably connected to the two connecting plates 506 respectively. The two threaded connecting rods 507 pass through the two connecting plates 506 and are threadedly connected to the threaded blocks 505. The stirring rod 408 and the stirring shaft 407 are both movably connected to the casting mold 501. The casting mechanism 5 designed in this way can adjust the relative height of the casting mold 501. Specifically, when adjustment is needed, the connection between the threaded connecting rod 507 and the threaded block 505 is loosened, and the snap-fit ​​plate 503 is driven to slide on the support column, thereby causing the connecting piece 502 to slide relative to the support column. The connecting piece 502 causes the casting mold 501 to slide relative to the support column, thereby adjusting the relative height of the casting mold 501.

[0033] Specifically, when deep cleaning of the stirring shaft 407 and stirring rod 408 is required, firstly, the fixing screw 403 connecting the insert connecting ring 405 and the threaded seat 402 should be removed; then, gently lift the insert connecting ring 405 upwards to allow it to detach smoothly from the insert plate 401. Since the insert plate has internal space for the stirring rod and stirring shaft to pass through, there will be no interference during removal; at this point, the entire structure including the servo motor 406, stirring shaft 407, and stirring rod 408 can be safely removed from the front of the drive box 301; subsequently, carefully remove these components from the insertion of the cleaning tank. The nozzle is inserted into the cleaning tank 601; finally, the delivery pump 609 is started, which draws cleaning fluid from the water storage tank 608 and forms a high-pressure water flow through the cleaning water spray pipe 602 and multiple precision-arranged nozzles 603 to thoroughly rinse the mixing shaft 407 and the mixing rod 408; this process not only efficiently removes residual concrete, but also recovers and purifies wastewater through the guide plate 604, the filter steel mesh 605 and the sponge filter plate 606. The purified wastewater is discharged from the drain outlet and transported to the water storage tank, realizing the effective recycling of resources, ensuring the long-term stable operation of the equipment while reducing maintenance costs.

[0034] Specifically, the drive motor 302 is installed on the left side of the drive box 301. It generates mechanical energy through power supply and transmits this energy to the threaded drive shaft 303. When the drive motor 302 starts, its output end drives the threaded drive shaft 303 to rotate. When the threaded drive shaft 303 is driven by the drive motor 302, it will make a spiral motion along its own axis. This motion mode can effectively convert the rotational force into linear thrust, thereby driving the mixing mechanism 4 to move left and right on the base plate. That is, the mixing mechanism can move inside the casting mold to achieve full mixing of the concrete in the casting mold 501.

[0035] Specifically, the mixing shaft 407 and the mixing rod 408 are the core working components of the mixing mechanism 4, which directly participate in the concrete mixing process. One end of the mixing shaft 407 is connected to the output end of the servo motor 406, and the other end extends into the inside of the casting mold 501, forming an integrated structure with the multi-layered mixing rod 408. The mixing rod 408 can continuously mix the concrete in the casting mold 501, reduce air bubbles in the concrete, and ensure the quality of the tunnel floor slab after subsequent processing.

[0036] In summary, this tunnel floor concrete pouring device solves the cleaning problem of the mixing components through the cleaning mechanism 6. During use, the delivery pump 609 draws water from the water storage tank 608 and uses the cleaning water spray pipe 602 and nozzle 603 to perform high-pressure rinsing on the core components of the mixing mechanism 4—the mixing shaft 407 and the mixing rod 408. The wastewater is recycled and reused through the guide plate 604 and a two-stage filtration system. This design not only prevents concrete from hardening and adhering to the surface of the mixing shaft 407 and the mixing rod 408, reducing maintenance costs, but also improves work efficiency, achieves environmental protection and energy saving, and significantly extends the service life of the equipment. It solves the problem that existing technologies do not have a cleaning structure designed for the mixing components, and if the concrete residue on the surface of the mixing components is not cleaned in time, it is easy to harden and adhere to the equipment surface, affecting the long-term performance of the equipment and increasing the difficulty and cost of maintenance.

[0037] The above embodiments are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited to the above embodiments. Any changes, modifications, substitutions, combinations, or simplifications made without departing from the spirit and principle of the present utility model shall be considered equivalent substitutions and shall be included within the protection scope of the present utility model.

Claims

1. A tunnel floor concrete placing device, characterized by, The utility model relates to a concrete mixing and pouring device, which comprises a base plate, a driving mechanism, a mixing and stirring mechanism, a pouring mechanism and a cleaning mechanism. The cleaning mechanism comprises a cleaning barrel, a cleaning water spray pipe, a spray head, a water storage tank and a delivery pump. The cleaning barrel is fixed on the base plate and is provided with an insertion opening and a drainage opening. The mixing and stirring mechanism can be inserted into the cleaning barrel through the insertion opening. The cleaning water spray pipe is fixed on the inner wall of the cleaning barrel and is connected with the delivery pump through a second delivery pipe. The delivery pump is connected with the water storage tank through a first delivery pipe.

2. A device for pouring concrete for a tunnel floor according to claim 1, characterized in that: The spray head is arranged on the cleaning water spray pipe.

3. A device for pouring concrete for a tunnel floor according to claim 2, characterized in that: The cleaning mechanism further comprises a flow guide plate, a filter steel mesh and a sponge filter plate.

4. A device for pouring concrete for tunnel floor according to claim 1, characterized in that: The flow guide plate, the filter steel mesh and the sponge filter plate are arranged in the cleaning barrel from top to bottom.

5. A device for pouring concrete for a tunnel floor according to claim 4, characterized in that: The sponge filter plate is located above the drainage opening, and the flow guide plate is located at the bottom of the cleaning water spray pipe.

6. A device for pouring concrete for a tunnel floor according to claim 4, wherein: The driving mechanism comprises a driving box, a driving motor and a threaded driving shaft. The base plate is provided with two support columns symmetrically distributed. The driving box is fixed on the top of the two support columns. The fixed end of the driving motor is fixedly connected with the driving box. The output shaft of the driving motor is fixedly connected with the threaded driving shaft. The threaded driving shaft is rotatably connected with the driving box. The threaded driving shaft is threadedly connected with a plug-in plate. The mixing and stirring mechanism is detachably connected with the plug-in plate. The driving box is provided with a limiting groove. The plug-in plate extends out of the driving box from the limiting groove. The plug-in plate is fixedly provided with a threaded seat. The plug-in connecting ring is detachably connected with the threaded seat through the fixed screw rod. The plug-in fixed ring is fixed on the inner side of the plug-in connecting ring. The fixed end of the servo motor is fixedly connected with the plug-in fixed ring. The output shaft of the servo motor passes through the plug-in fixed ring and is fixedly connected with the stirring shaft. The output shaft of the servo motor is rotatably connected with the plug-in fixed ring. The stirring rod and the stirring shaft are fixedly connected. The stirring rod and the stirring shaft are movably connected with the pouring mechanism. The pouring mechanism comprises a pouring mold, a connecting piece, a clamping plate, a connecting plate and a threaded connecting rod. The number of the connecting pieces is two. The two connecting pieces are fixedly connected with the two ends of the pouring mold. The number of the clamping plates is two. The two clamping plates are respectively slidably connected with the two support columns. The top of each clamping plate is fixedly provided with a clamping column. The two connecting pieces are respectively clamped with the two clamping columns. Each support column is fixedly provided with a threaded block. The number of the connecting plates is two. The two connecting plates are respectively fixed on the two clamping plates. The number of the threaded connecting rods is two. The two threaded connecting rods are respectively rotatably connected with the two connecting plates. The two threaded connecting rods are respectively threadedly connected with the threaded blocks through the two connecting plates. The stirring rod and the stirring shaft are movably connected with the pouring mold.

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