Precise ultrapure gas filling control device
The automatic docking of gas cylinders is achieved by using a lifting rod and a positioning rod driven by a lifting motor in conjunction with the positioning hole. This solves the problem of low efficiency in manual docking in the existing technology, improves gas filling efficiency, and reduces safety hazards.
Patent Information
- Application Number
- CN202520449400.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-03-14
AI Technical Summary
The existing gas filling method requires staff to manually connect the filling components to the gas cylinder inlet, which results in low efficiency and safety hazards.
A precision filling control device for ultrapure gas was designed. The device uses a lifting rod driven by a lifting motor and a positioning rod in conjunction with a positioning hole to automatically dock the gas cylinder. The device also uses a start-stop mechanism to automatically dock the gas supply component with the gas cylinder inlet.
It improves gas filling efficiency, reduces manual operation, and lowers safety hazards.
Smart Images

Figure CN223768694U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gas filling technology, and in particular to a precision filling control device for ultrapure gas. Background Technology
[0002] The existing gas filling process requires staff to manually connect each filling assembly to the gas cylinder's inlet after the gas cylinder is moved from the mobile cart to the filling station. This method is not only inefficient, but the repetitive nature of the operation can easily lower vigilance and increase safety hazards.
[0003] Therefore, this application provides an ultrapure gas precision filling control device to meet the requirements. Utility Model Content
[0004] The purpose of this application is to provide a precision filling control device for ultrapure gas, which aims to solve the problem that the existing gas cylinder filling method requires operators to manually connect each set of filling components to the gas cylinder inlet, which is inefficient.
[0005] To achieve the above objectives, this application provides the following technical solution: a precision filling control device for ultrapure gas, comprising a frame, a mobile trolley, and gas cylinders. The bottom surface of the frame is provided with a lifting cylinder, the telescopic end of the lifting cylinder is provided with a lifting plate, the lifting plate is provided with a gas supply component, and the bottom surface of the lifting plate is provided with a fixing rod, the bottom of the fixing rod is provided with a gas supply component, the mobile trolley is slidably connected inside the frame, and multiple gas cylinders are provided on the mobile trolley. The gas supply component is detachably connected to the gas cylinder inlet.
[0006] The shelf is equipped with a gas cylinder straightening mechanism, and the bottom of the fixed rod is equipped with a start / stop mechanism for controlling the gas supply components.
[0007] The lifting platform is equipped with control components and pipes. The control components are connected to the pipes, and the aforementioned air supply components are connected to the pipes via air pipes.
[0008] Preferably, the alignment mechanism includes a mounting plate, a lifting rod, a positioning rod, a lifting motor, and a positioning frame. The mounting plate is located on the inner wall of the frame and has two sets of symmetrically arranged components. The lifting rod and the positioning rod are rotatably connected to the two sets of mounting plates respectively. The lifting rod is a threaded rod and is driven by the lifting motor. The positioning frame has an auxiliary lug on its outer wall. The positioning rod and the auxiliary lug are slidably connected, and the lifting rod and the auxiliary lug are threadedly connected.
[0009] The positioning frame is provided with positioning holes, and there are multiple sets of positioning hole arrays, with the positioning holes corresponding to the positions of the gas cylinders.
[0010] Preferably, a guide is provided on the inner wall of the positioning hole, and the cross-section of the guide is trapezoidal.
[0011] Preferably, the start-stop mechanism includes a base block, a reciprocating cylinder, and a connecting block. The base block is connected to the air supply assembly, and a reciprocating cylinder is provided on the outer wall of the fixed rod. The extension end of the reciprocating cylinder is provided with a groove, and a set of connecting blocks is fixed in the groove by bolts. The connecting blocks are slidably connected to the pressure rod on the air supply assembly, and a torsion spring for reset is provided at the hinge of the pressure rod.
[0012] Preferably, a positioning block is provided on the outer wall of the bottom block, a moving block is provided on the end face of the air supply component, a moving groove is provided on the moving block, the moving block is slidably connected in the moving groove, and a rack is provided on one side of the moving block. A reciprocating motor is provided on the bottom block, and a gear is provided on the drive shaft of the reciprocating motor, and the gear meshes with the rack.
[0013] In summary, the technical effects and advantages of this utility model are as follows:
[0014] This utility model, through its design scheme, involves transporting gas cylinders to the bottom of a frame via a mobile trolley, then activating a lifting motor. The lifting motor, through the design of a lifting rod and a positioning rod, drives a positioning frame to rise and fall. This, combined with the positioning holes on the positioning frame, aligns the gas cylinders on the mobile trolley, facilitating automatic docking with the start / stop mechanism to align the gas supply component with the gas cylinder's air inlet. This design scheme solves the problem of traditional manual adjustment of gas cylinder positions, improving the efficiency of gas filling. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a partial cross-sectional structural diagram of the present invention;
[0018] Figure 3 This is a schematic diagram of the positioning frame structure of this utility model;
[0019] Figure 4 This is a schematic diagram of the start-stop mechanism of this utility model;
[0020] Figure 5 This is an exploded structural diagram of the start-stop mechanism of this utility model. Figure 1 ;
[0021] Figure 6 This is an exploded structural diagram of the start-stop mechanism of this utility model. Figure 2 .
[0022] In the diagram: 1. Frame; 2. Mounting plate; 3. Lifting rod; 4. Positioning rod; 5. Lifting motor; 6. Positioning frame; 61. Auxiliary lug; 62. Positioning hole; 7. Guide component; 8. Moving trolley; 9. Gas cylinder; 10. Lifting cylinder; 11. Pipeline; 12. Control component; 13. Air pipe; 14. Fixing rod; 15. Base block; 16. Positioning block; 17. Air supply component; 18. Moving block; 181. Moving slot; 19. Reciprocating motor; 20. Gear; 21. Rack; 22. Reciprocating cylinder; 23. Connecting block. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example: Reference Figure 1-6 The ultrapure gas precision filling control device shown includes a frame 1, a mobile trolley 8, and a gas cylinder 9. A set of lifting cylinders 10 is provided on the inner top surface of the frame 1. The telescopic end of the lifting cylinders 10 is provided with a lifting plate. A set of control components 12 is provided on the top surface of the lifting plate. The control components 12 are connected to the pipes 11 laid on the top surface of the lifting plate. When in use, the control components 12 can deliver gas to the pipes 11 through the gas cylinder connected to them.
[0025] Multiple sets of fixed rods 14 are suspended on the bottom surface of the lifting platform, and each set of fixed rods 14 is equipped with a set of air supply components 17 at its telescopic end. The air inlet of the air supply components 17 is connected to the pipeline 11 through the air pipe 13, thereby achieving the purpose of sending gas to the air supply components 17.
[0026] Multiple gas cylinders 9 are placed on the top surface of the mobile trolley 8, and the air inlet of the gas cylinder 9 is detachably connected to the air supply assembly 17.
[0027] To facilitate the arrangement of gas cylinders 9 placed on the mobile trolley 8, a lifting and arranging mechanism is provided on the frame 1, and a start-stop mechanism is provided at the bottom of the fixed rod 14. The start-stop mechanism can push the gas supply component 17 at the bottom to reciprocate.
[0028] As one embodiment of this invention, the regulating mechanism comprises: two sets of symmetrical mounting plates 2 on the inner wall of the frame 1, the two sets of mounting plates 2 being symmetrically arranged left and right, and each set of mounting plates 2 being rotatably connected to a positioning rod 4 and a lifting rod 3. The lifting rod 3 is a threaded rod and is driven by a lifting motor 5; the positioning frame 6 is provided with multiple sets of arrayed positioning holes 62, and the outer wall of the positioning frame 6 is provided with auxiliary ears 61, of which there are two sets. One set of auxiliary ears 61 is slidably connected to the positioning rod 4, and the other set of auxiliary ears 61 is threadedly connected to the lifting rod 3, so that when the lifting motor 5 is working, it can drive the positioning frame 6 to move up and down; the positioning holes 62 are slidably connected to the gas cylinder 9.
[0029] As one implementation method in this embodiment, in order to center and align the gas cylinders 9 in each set of positioning holes 62 when aligning the gas cylinders 9, a guide 7 with a trapezoidal cross section is provided on the inner wall of the positioning hole 62.
[0030] In one embodiment of this invention, the start / stop mechanism comprises: a bottom block 15 on the bottom surface of the fixed rod 14, and a set of positioning blocks 16 at the end of the bottom block 15, wherein the positioning blocks 16 are polygonal blocks; a moving block 18 at the end of the gas supply assembly 17, wherein the moving block 18 has a moving groove 181 that matches the positioning block 16; in order to start the gas supply assembly 17, a set of reciprocating cylinders 22 are provided on the outer wall of the fixed rod 14, and the extension end of the reciprocating cylinders 22 has a groove, wherein a set of connecting blocks 23 are fixed in the groove by bolts, and the connecting blocks 23 are slidably connected to the pressure rod on the gas supply assembly 17, thereby allowing the gas supply assembly 17 to contact the air inlet on the gas cylinder 9. When connecting (an optical component for recording the position of the lower mechanism is provided on the bottom surface of the lifting plate), in order for the pressure rod to return to its original position when the reciprocating cylinder 22 returns to its original position, a torsion spring for returning to its original position is provided at the hinge of the pressure rod. In order for the end of the air supply component 17 to contact the air inlet on the gas cylinder 9, a reciprocating motor 19 is provided on the bottom block 15, and a set of gears 20 is provided on the drive shaft of the reciprocating motor 19. A rack 21 is provided at the end of the air supply component 17. The rack 21 and the gears 20 mesh with each other, thereby controlling the forward and backward movement of the air supply component 17 (during this process, the moving block 18 moves on the positioning block 16 through the moving groove 181).
[0031] The working principle of this utility model is as follows: After placing the gas cylinder 9 on the mobile trolley 8, the mobile trolley 8 is pushed to the bottom of the frame 1. Then, the lifting motor 5 on the mounting plate 2 is started. The lifting motor 5 drives the lifting rod 3 to rotate. With the cooperation of the positioning rod 4, the positioning frame 6 moves up and down. The positioning hole 62 on the positioning frame 6 aligns the gas cylinder 9, and the guide 7 provided on the inner wall of the positioning hole 62 centers the gas cylinder. Then, the lifting cylinder 10 is started, which drives the lifting plate to rise and fall. After aligning the air supply component 17 at the bottom of the fixed rod 14 with the air inlet of the gas cylinder 9, the reciprocating motor 19 on the base block 15 is started. The reciprocating motor 19 drives the gears. When gear 20 rotates, it drives the meshing rack 21 to move, causing the gas supply component 17 to move forward. The gas supply component 17 is stably moved by the cooperation of the moving block 18 and the positioning block 16. After the gas supply component 17 contacts the air inlet of the gas cylinder 9, the reciprocating cylinder 22 is activated. The telescopic end of the reciprocating cylinder 22 extends, and the connecting block 23 on its telescopic end pushes the pressure rod. Then, the gas supply component 17 is connected to the air inlet of the gas cylinder 9, and the control component 12 is activated. The gas in the gas tank is sent to the gas pipe 13 through the pipe 11, and then sent to the gas cylinder 9 through the gas supply component 17. After the gas filling is completed, the reciprocating cylinder 22 is reset, and the pressure rod is reset under the design of the torsion spring.
[0032] The electromechanical connections involved in this utility model are common practices used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments; they are common knowledge.
[0033] Components not described in detail in this article are existing technologies.
[0034] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An ultra-pure gas precision filling control device, comprising a rack (1) and a moving trolley (8), a gas cylinder (9), characterized in that: The bottom surface of the shelf (1) is provided with a lifting cylinder (10), the telescopic end of the lifting cylinder (10) is provided with a lifting disc, the lifting disc is provided with a gas supply assembly (17), and the bottom surface of the lifting disc is provided with a fixing rod (14), the bottom of the fixing rod (14) is provided with a gas supply assembly (17), the moving trolley (8) is slidingly connected in the shelf (1), and a plurality of gas cylinders (9) are arranged on the moving trolley (8), the gas supply assembly (17) is detachably connected with the gas inlet of the gas cylinder (9). A regularizing mechanism for regularizing the gas cylinders (9) is arranged on the shelf (1), and a start-stop mechanism for controlling the gas supply assembly (17) is arranged on the bottom surface of the fixing rod (14). The lifting disc is provided with a control assembly (12) and a pipeline (11), the control assembly (12) is connected with the pipeline (11), and the gas supply assembly (17) is connected with the pipeline (11) through a gas pipe (13).
2. A device for precise filling control of ultra-pure gas according to claim 1, characterized in that: The regularizing mechanism comprises mounting plates (2), lifting rods (3), positioning rods (4), lifting motors (5) and positioning frames (6), the mounting plates (2) are arranged on the inner walls of the shelf (1) and are symmetrically arranged in two groups, the lifting rods (3) and the positioning rods (4) are rotatably connected to the mounting plates (2) in the two groups respectively, the lifting rod (3) is a threaded rod, the lifting rod (3) is driven by the lifting motor (5), a secondary lug (61) is arranged on the outer wall of the positioning frame (6), the positioning rod (4) is slidingly connected with the secondary lug (61), and the lifting rod (3) is threadedly connected with the secondary lug (61). A plurality of positioning holes (62) are arranged on the positioning frame (6) in an array, and the positioning holes (62) correspond to the positions of the gas cylinders (9).
3. A device for precise filling control of ultra-pure gas according to claim 2, characterized in that: A guide (7) is arranged on the inner wall of the positioning hole (62), and the cross section of the guide (7) is trapezoidal.
4. The ultra-pure gas precision filling control device according to claim 1, characterized in that: The start-stop mechanism comprises a bottom block (15), a reciprocating cylinder (22) and a connecting block (23), the bottom block (15) is connected with the gas supply assembly (17), the reciprocating cylinder (22) is arranged on the outer wall of the fixing rod (14), the telescopic end of the reciprocating cylinder (22) is provided with a groove, a connecting block (23) is fixed in the groove by bolts, the connecting block (23) is slidingly connected with the pressing rod of the gas supply assembly (17), and a torsional spring for resetting is arranged at the hinge of the pressing rod.
5. A precision filling control device for ultra-pure gases as claimed in claim 4, characterized in that: A positioning block (16) is arranged on the outer wall of the bottom block (15), a moving block (18) is arranged on the end surface of the gas supply assembly (17), a moving groove (181) is arranged on the moving block (18), the moving block (18) is slidingly connected in the moving groove (181), a rack (21) is arranged beside the moving block (18), a reciprocating motor (19) is arranged on the bottom block (15), a gear (20) is arranged on the driving shaft of the reciprocating motor (19), and the gear (20) is engaged with the rack (21).