Waste battery recovery and reduction smelting device

By installing cylinders and stirring blades on the smelting furnace, combined with a top cover and servo motor, the problems of uneven stirring and heat loss in the waste battery smelting furnace are solved, achieving uniform heating and efficient smelting operation.

CN223769230UActive Publication Date: 2026-01-06YUNNAN SHENGMING RENEWABLE RESOURCES TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520087457.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2026-01-06
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

Existing smelting furnaces suffer from uneven stirring and significant heat loss when processing waste batteries, affecting smelting speed and efficiency.

Method used

By incorporating a combination of cylinder, stirring blades, and servo motor on the top cover, the rotation of the stirring blades and the coverage of the top cover are achieved, ensuring uniform heating and heat retention.

Benefits of technology

It achieves full heating and effective heat retention of waste battery components, improves melting speed and efficiency, and allows for convenient dumping and unloading.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of waste battery recovery processing devices, in particular to a waste battery recovery reduction smelting device which comprises a smelting furnace body, a supporting frame is arranged above the smelting furnace body, and a left air cylinder and a right air cylinder which are mutually symmetrical are fixedly installed on a top plate body of the supporting frame. A bottom plate is arranged at the tail ends of telescopic shafts of the two air cylinders, a driving motor is fixedly mounted in the center of the upper surface of the bottom plate, a vertically-arranged long shaft is arranged on an output shaft of the driving motor, stirring blades are fixedly mounted on a rod body at the bottom end of the long shaft, the long shaft is sleeved with a top cover, and the long shaft is rotationally connected with the top cover; a left guide column and a right guide column which are mutually symmetrical are fixedly installed on the upper surface of the top cover, a left guide sleeve and a right guide sleeve which are mutually symmetrical are fixedly installed on the bottom face of the bottom plate, and the guide columns are sleeved with the guide sleeves and are in sliding connection with the guide sleeves. The device can be used for stirring and covering operation, heat loss is reduced, and smelting preparation is facilitated.
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Description

Technical Field

[0001] This utility model relates to the technical field of waste battery recycling and processing devices, specifically, to a waste battery recycling, reduction, and smelting device. Background Technology

[0002] With the advancement of technology and the widespread use of electrical appliances, the number of batteries used has increased rapidly, and the pressure of recycling and disposing of waste batteries has also increased. Waste batteries pose a particularly serious threat to the environment, especially the pollution of soil and water sources. Heavy metals that pollute soil and water sources are absorbed and accumulated by plants, and eventually enter the human body through the food chain, which may cause diseases or even death.

[0003] To achieve effective recycling of waste batteries, the waste batteries are typically collected, and the usable components are fed into a reduction and melting device for secondary processing. Common reduction and melting devices include reduction melting furnaces. While there are many types of melting furnaces on the market, most have the drawback of not being able to stir the components inside the furnace when melting waste battery components. This results in uneven heating of the components in different parts, affecting the melting speed. Furthermore, most melting furnaces have exposed tops without proper covers, leading to significant heat loss during the heating process. Therefore, we propose a waste battery recycling and reduction melting device. Utility Model Content

[0004] The purpose of this invention is to provide a waste battery recycling, reduction, and smelting device to address the deficiencies mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A waste battery recycling and smelting device includes a smelting furnace body. A support frame is provided above the smelting furnace body. Two symmetrical cylinders are fixedly installed on the top plate of the support frame. A base plate is provided at the end of the telescopic shaft of the two cylinders. A drive motor is fixedly installed at the center of the upper surface of the base plate. A vertically arranged long shaft is provided on the output shaft of the drive motor. A stirring blade is fixedly installed on the bottom rod of the long shaft. A top cover is sleeved on the long shaft. The long shaft and the top cover are rotatably connected. Two symmetrical guide posts are fixedly installed on the upper surface of the top cover. Two symmetrical guide sleeves are fixedly installed on the bottom surface of the base plate. The guide sleeves are sleeved on the guide posts and slidably connected to the guide posts.

[0007] Preferably, the size of the guide sleeve is adapted to the size of the guide post, and the number of stirring blades is greater than 2.

[0008] Preferably, a steel plate is fixedly installed at the end of the telescopic shaft of the cylinder, and the base plate is fixedly installed on the bottom surface of the two steel plates.

[0009] Preferably, a fixing sleeve is fixedly installed at the end of the output shaft of the drive motor, and the long shaft is fixedly connected to the fixing sleeve by fastening bolts.

[0010] Preferably, the furnace body of the smelting furnace is provided with a tilting spout, and the lower projection of the top cover coincides with the lower projection of the furnace body.

[0011] Preferably, the main body of the smelting furnace is provided with a support base, and the support frame is fixedly installed on the support base.

[0012] Preferably, the furnace body and the support base are rotatably connected by a rotating shaft, a servo motor is fixedly installed on the support base, and the output shaft end of the servo motor is fixedly installed on the furnace body.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model features a smelting furnace body with a cylinder and other components above it. The cylinder operates to drive the stirring blades into the furnace body, and the drive motor rotates the stirring blades to stir the battery components, promoting more thorough heating of the battery components in various parts. In addition, the top cover reduces heat loss when it covers the top of the furnace body. As the stirring blades move upward, the top cover can be opened normally, facilitating stirring and reducing heat loss.

[0015] 2. This utility model, through the setting of the tilting spout and servo motor, can use the servo motor to drive the furnace body to rotate, so as to realize the tilting and unloading operation from one side of the tilting spout. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the exploded structure of this utility model;

[0018] Figure 3 This is one of the partial structural schematic diagrams of this utility model;

[0019] Figure 4 This is the second partial structural schematic diagram of the present utility model;

[0020] The meanings of the labels in the diagram are as follows:

[0021] 1. Main body of the smelting furnace; 10. Furnace body; 11. Tilting spout; 12. Support base; 13. Servo motor; 14. Support frame;

[0022] 2. Cylinder; 20. Steel plate; 21. Base plate; 22. Drive motor; 23. Fixing sleeve; 24. Long shaft; 25. Stirring blade; 26. Top cover; 27. Guide column; 28. Guide sleeve. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-4 This utility model provides a technical solution: a waste battery recycling and smelting device, including a smelting furnace body 1, a support frame 14 is provided above the smelting furnace body 1, two symmetrical cylinders 2 are fixedly installed on the top plate of the support frame 14, a base plate 21 is provided at the end of the telescopic shaft of the two cylinders 2, a drive motor 22 is fixedly installed at the center of the upper surface of the base plate 21, a vertically arranged long shaft 24 is provided on the output shaft of the drive motor 22, and a stirring blade 25 is fixedly installed on the bottom rod of the long shaft 24 to realize the stirring operation;

[0025] Specifically, a top cover 26 is fitted onto the long shaft 24, and the long shaft 24 and the top cover 26 are rotatably connected. Two symmetrical guide posts 27 are fixedly installed on the upper surface of the top cover 26, and two symmetrical guide sleeves 28 are fixedly installed on the bottom surface of the base plate 21. The guide sleeves 28 are fitted onto the guide posts 27 and are slidably connected to the guide posts 27, so that the top cover 26 can slide up and down normally.

[0026] In this embodiment, the size of the guide sleeve 28 is adapted to the size of the guide post 27 for the stable up-and-down sliding operation of the top cover 26; the number of stirring blades 25 is greater than 2 for stirring operation.

[0027] Specifically, a steel plate 20 is fixedly installed at the end of the telescopic shaft of cylinder 2, and a base plate 21 is fixedly installed on the bottom surface of the two steel plates 20 by multiple fastening bolts, which facilitates the fixed installation operation.

[0028] Furthermore, a fixing sleeve 23 is fixedly installed at the end of the output shaft of the drive motor 22, and the long shaft 24 is fixedly connected to the fixing sleeve 23 by fastening bolts, which facilitates the fixed installation operation.

[0029] In addition, the furnace body 10 of the smelting furnace body 1 is provided with a tilting spout 11, and the lower projection of the top cover 26 coincides with the lower projection of the furnace body 10, so that the top cover 26 can perform the sealing operation normally.

[0030] It is worth noting that a support base 12 is provided on the main body 1 of the smelting furnace, and a support frame 14 is fixedly installed on the support base 12. The main body 1 of the smelting furnace and the support base 12 are rotatably connected by a rotating shaft. A servo motor 13 is fixedly installed on the support base 12, and the end of the output shaft of the servo motor 13 is fixedly installed on the main body 1 of the smelting furnace. This enables the servo motor 13 to work and drive the main body 1 of the smelting furnace to rotate toward the pouring spout 11, thereby realizing the pouring and unloading operation.

[0031] When the waste battery recycling and smelting device of this utility model is in use, as the waste battery parts are put into the smelting furnace body 1 for smelting, the top cover 26 has its own gravity and can press against the top of the stirring blade 25. Then the cylinder 2 is started and made to work. When the cylinder 2 works, the telescopic shaft on it extends and drives the bottom plate 21, the drive motor 22 and the stirring blade 25 to move downward. When the stirring blade 25 is inserted into the top position of the furnace body 10, the top cover 26 just covers the top of the furnace body 10, reducing heat loss.

[0032] As the telescopic shaft of cylinder 2 continues to extend, it can drive the stirring blade 25 to insert into the raw material inside the furnace body 1. At this time, the drive motor 22 is connected to the external power supply and made to work. The drive motor 22 works, driving the long shaft 24 and the stirring blade 25 to rotate, thereby realizing the stirring operation.

[0033] After smelting is completed, cylinder 2 is started, and its telescopic shaft shortens, driving the long shaft 24 to move upward. When the long shaft 24 moves upward until the stirring blade 25 touches the bottom surface of the top cover 26, the telescopic shaft of cylinder 2 continues to shorten, which can drive the stirring blade 25 to move the top cover 26 upward to the corresponding height. At this time, the servo motor 13 is connected to the external power supply and made to work. The servo motor 13 works and can drive the smelting furnace body 1 to rotate towards the pouring spout 11 to realize the pouring and unloading operation.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A spent battery recovery reduction smelting apparatus comprising a smelting furnace body (1), characterized in that: The upper portion of the smelting furnace body (1) is provided with a support frame (14), the top plate body of the support frame (14) is fixedly installed with two left and right symmetrical air cylinders (2), the telescopic shaft ends of the two air cylinders (2) are provided with bottom plates (21), the upper surface center position of the bottom plate (21) is fixedly installed with a driving motor (22), the output shaft of the driving motor (22) is provided with a vertical long shaft (24), the bottom end rod of the long shaft (24) is fixedly installed with stirring blades (25), the long shaft (24) is sleeved with a top cover (26), the long shaft (24) and the top cover (26) are rotationally connected, the upper surface of the top cover (26) is fixedly installed with two left and right symmetrical guide columns (27), the bottom surface of the bottom plate (21) is fixedly installed with two left and right symmetrical guide sleeves (28), the guide sleeve (28) is sleeved on the guide column (27) and is slidably connected with the guide column (27).

2. The spent battery recycling reduction smelting apparatus according to claim 1, characterized by: The size of the guide sleeve (28) is matched with the size of the guide column (27), and the number of the stirring blades (25) is greater than 2.

3. The spent battery recycling reduction smelting apparatus according to claim 1, characterized by: The telescopic shaft end of the air cylinder (2) is fixedly installed with a steel plate (20), and the bottom plate (21) is fixedly installed on the bottom surface of the two steel plates (20).

4. The spent battery recycling reduction smelting apparatus of claim 1, wherein: The output shaft end of the driving motor (22) is fixedly installed with a fixed sleeve (23), and the long shaft (24) and the fixed sleeve (23) are fixedly connected through fastening bolts.

5. The spent battery recycling reduction smelting apparatus of claim 1, wherein: The furnace body (10) of the smelting furnace body (1) is provided with a pouring spout (11), and the lower projection of the top cover (26) coincides with the lower projection of the furnace body (10).

6. The spent battery recycling reduction smelting apparatus of claim 1, wherein: The smelting furnace body (1) is provided with a support base (12), and the support frame (14) is fixedly installed on the support base (12).

7. The spent battery recycling reduction smelting apparatus of claim 6, wherein: The smelting furnace body (1) and the support base (12) are rotationally connected through a rotating shaft, a servo motor (13) is fixedly installed on the support base (12), and the output shaft end of the servo motor (13) is fixedly installed on the smelting furnace body (1).