Special smelting forming device for metallurgy
By introducing a filtration and cleaning mechanism and an auxiliary operating mechanism into the metallurgical smelting unit, the problem of fan blockage was solved, achieving effective flue gas filtration and a closed smelting process, thereby improving the service life and operational stability of the unit.
Patent Information
- Application Number
- CN202520054891.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-10
AI Technical Summary
In existing metallurgical smelting equipment, the fans are prone to clogging of heat transfer pipes due to the intake of flue gas containing impurities, which affects the service life. Furthermore, there is a lack of effective filtration and sealing measures.
A metallurgical smelting and forming device was designed, which includes a filtration and cleaning mechanism and an auxiliary operating mechanism. The filter plate is cleaned by setting fan blades and scrapers, impurities are collected by a rotating plate, and flue gas filtration and sealing are achieved by using a sliding plate and a spring-loaded heat-insulating cover.
It effectively prevents filter plate clogging, ensures normal operation of the blower, improves the service life of the equipment, and achieves a sealed effect during the smelting process.
Smart Images

Figure CN223769241U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metallurgical technology, specifically to a metallurgical smelting and forming device. Background Technology
[0002] Metallurgy is the process and technology of extracting metals or metal compounds from minerals and processing them into metallic materials with certain properties using various processing methods. Therefore, it usually requires smelting and processing of metals through smelting equipment.
[0003] According to the patent application published on the Internet (authorization announcement number: CN 222069254 U), "This utility model provides a metallurgical smelting device. The metallurgical smelting device includes a furnace body for metallurgy, a heating coil for smelting metal is fixedly installed on the inner wall of the furnace body, and a tong pot is arranged inside the heating coil; a shell, which is welded to the bottom of the furnace body, and two strip grooves are opened on the top of the shell; a dual-shaft motor, which is fixedly installed on the bottom inner wall of the shell, and screws are fixedly installed on the two output shafts of the dual-shaft motor, with the ends of the two screws being rotatably connected to the inner walls of the two sides of the shell respectively. The metallurgical smelting device provided by this utility model has the advantages of effectively reducing the pollution of the environment caused by waste gas, being more environmentally friendly, and being able to effectively utilize waste heat."
[0004] Regarding the above description, the applicant believes the following issues exist:
[0005] During use, this utility model, through the use of a dual-shaft motor, allows for easy covering of the top of the furnace with two covers, and also allows for easy opening of the two covers from the top of the furnace. This facilitates the placement of the metal to be melted into the tong pot by the operator. However, in actual use, because the device uses a fan to expel heat from inside the furnace, it is prone to drawing in fumes containing impurities, which can lead to blockage of the heat transfer pipes and affect the service life of the fan. Therefore, it is necessary to improve the metallurgical smelting and forming device to solve the above problems. Utility Model Content
[0006] The purpose of this utility model is to provide a metallurgical smelting and forming device to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a metallurgical smelting and forming device, comprising a water tank, a smelting furnace body fixedly connected to the top of the water tank, a filter box fixedly connected to the top of the water tank, an activated carbon adsorption plate disposed inside the filter box, a collection box fixedly connected to the bottom of the filter box, a connecting air duct fixedly connected to the inside of the water tank, a crucible disposed inside the smelting furnace body, a filtration and cleaning mechanism disposed inside the filter box, and an auxiliary use mechanism disposed on the top of the smelting furnace body;
[0008] The filtration and cleaning mechanism includes a filtration component and a cleaning component. The filtration component is disposed inside the filtration box, and the cleaning component is disposed inside the filtration box.
[0009] Preferably, the filter assembly includes a connecting frame, which is fixedly connected inside the filter box. A motor is fixedly connected to the left side of the connecting frame, and a fan blade is fixedly connected to the motor output end through the connecting frame and extending inside. A filter plate is fixedly connected inside the filter box, and a guide rail is fixedly connected inside the filter box. A limit plate is slidably connected inside the guide rail, and a scraper is fixedly connected to the right side of the limit plate. A contact plate is fixedly connected to the bottom of the scraper, and a connecting block is fixedly connected to the right side of the fan blade. This facilitates the simultaneous filtration of the flue gas drawn into the connected duct and cleaning of the filter plate, preventing filter plate clogging.
[0010] Preferably, a protective box is provided at the position corresponding to the motor of the connecting frame, a groove is opened at the position corresponding to the connecting block of the limiting plate, the connecting block is in contact with the limiting plate, the limiting plate is slidably connected to the filter plate, and the scraper is in contact with the filter plate, which facilitates a more stable filtration process.
[0011] Preferably, the cleaning assembly includes a rotating plate rotatably connected inside the filter box. A first fixing block is fixedly connected to the bottom of the rotating plate, and a first rotating block is rotatably connected inside the first fixing block. A first spring is fixedly connected to the right side of the first rotating block, and a second rotating block is fixedly connected to the right side of the first spring. A second fixing block is fixedly connected inside the filter box, which facilitates adjusting the position of the rotating plate to collect the impurities filtered out by the filter plate.
[0012] Preferably, a groove is provided at the corresponding position of the second fixed block and the second rotating block, and the second rotating block is rotatably connected inside the groove, which facilitates a more stable collection process.
[0013] Preferably, the auxiliary mechanism includes a fixing frame, which is fixedly connected to the back of the smelting furnace body. A heat insulation cover plate is rotatably connected inside the fixing frame. A fixing plate is fixedly connected to the front of the smelting furnace body. A connecting box is fixedly connected to the front of the heat insulation cover plate. A sliding plate is slidably connected inside the connecting box. A locking block is fixedly connected to the end of the sliding plate near the fixing plate. A second spring is fixedly connected to the end of the sliding plate away from the locking block, which facilitates the limiting of the heat insulation cover plate, thereby satisfying the sealing requirement during the smelting process.
[0014] Preferably, the card block is slidably connected to the connecting box, and the fixing plate has a groove at the corresponding position of the card block, and the card block is in contact with the fixing plate, which facilitates a more stable use process.
[0015] Compared with the prior art, this utility model provides a metallurgical smelting and forming device, which has the following beneficial effects:
[0016] 1. This metallurgical smelting and forming device, through its filter cleaning mechanism, allows for the simultaneous filtration and cleaning of the filter plate by rotating the fan blades and connecting blocks during operation, preventing filter plate blockage. The rotating plate, in conjunction with the first fixed block, facilitates the adjustment of the rotating plate's position, thereby collecting the impurities filtered out by the filter plate.
[0017] 2. This metallurgical smelting and forming device, through its auxiliary operating mechanism, uses a sliding plate to move in conjunction with a second spring to facilitate the limiting of the heat insulation cover plate, thereby ensuring airtightness during the smelting process. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the front structure of this utility model;
[0020] Figure 2 This is a schematic cross-sectional view of the present invention.
[0021] Figure 3 This is a schematic diagram of the filter assembly structure of this utility model;
[0022] Figure 4 This is a schematic diagram of the internal structure of the filter assembly of this utility model;
[0023] Figure 5 This is a schematic diagram of the cleaning component structure of this utility model;
[0024] Figure 6 This is a schematic diagram of the auxiliary mechanism structure of this utility model;
[0025] Figure 7 This is a schematic diagram of the internal structure of the auxiliary mechanism of this utility model.
[0026] In the diagram: 1. Water tank; 2. Smelting furnace body; 3. Filter box; 4. Activated carbon adsorption plate; 5. Collection box; 6. Connecting air duct; 7. Crucible; 8. Filter cleaning mechanism; 81. Filter assembly; 811. Connecting frame; 812. Motor; 813. Fan blade; 814. Filter plate; 815. Scraper; 816. Contact plate; 817. Guide rail; 818. Limiting plate; 819. Connecting block; 82. Cleaning assembly; 821. Rotating plate; 822. First fixed block; 823. First rotating block; 824. First spring; 825. Second rotating block; 826. Second fixed block; 9. Auxiliary use mechanism; 91. Fixing frame; 92. Insulation cover plate; 93. Fixing plate; 94. Connecting box; 95. Slide plate; 96. Locking block; 97. Second spring. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0029] Example 1:
[0030] Please see Figure 1-5This utility model provides a technical solution: a metallurgical smelting and forming device, including a water tank 1, a smelting furnace body 2 fixedly connected to the top of the water tank 1, a filter box 3 fixedly connected to the top of the water tank 1, an activated carbon adsorption plate 4 installed inside the filter box 3, a collection box 5 fixedly connected to the bottom of the filter box 3, a connecting air duct 6 fixedly connected inside the water tank 1, a crucible 7 installed inside the smelting furnace body 2, a filtration and cleaning mechanism 8 installed inside the filter box 3, and an auxiliary use mechanism 9 installed on the top of the smelting furnace body 2;
[0031] The filter cleaning mechanism 8 includes a filter component 81 and a cleaning component 82. The filter component 81 is disposed inside the filter box 3, and the cleaning component 82 is disposed inside the filter box 3.
[0032] Furthermore, the filter assembly 81 includes a connecting frame 811, which is fixedly connected inside the filter box 3. A motor 812 is fixedly connected to the left side of the connecting frame 811. The output end of the motor 812 extends through the connecting frame 811 and is fixedly connected to a fan blade 813 inside. A filter plate 814 is fixedly connected inside the filter box 3. A guide rail 817 is fixedly connected inside the filter box 3. A limit plate 818 is slidably connected inside the guide rail 817. A scraper 815 is fixedly connected to the right side of the limit plate 818. A contact plate 816 is fixedly connected to the bottom of the scraper 815. A connecting block 819 is fixedly connected to the right side of the fan blade 813. This facilitates the filtration of the flue gas sucked by the connecting duct 6 while cleaning the filter plate 814, thus preventing the filter plate 814 from becoming clogged.
[0033] Furthermore, a protective box is provided at the corresponding position of the connecting frame 811 and the motor 812, and a groove is opened at the corresponding position of the limiting plate 818 and the connecting block 819. The connecting block 819 contacts the limiting plate 818, the limiting plate 818 is slidably connected to the filter plate 814, and the scraper 815 contacts the filter plate 814, which facilitates a more stable filtration process.
[0034] Furthermore, the cleaning component 82 includes a rotating plate 821, which is rotatably connected inside the filter box 3. A first fixing block 822 is fixedly connected to the bottom of the rotating plate 821. A first rotating block 823 is rotatably connected inside the first fixing block 822. A first spring 824 is fixedly connected to the right side of the first rotating block 823. A second rotating block 825 is fixedly connected to the right side of the first spring 824. A second fixing block 826 is fixedly connected inside the filter box 3, which facilitates the adjustment of the position of the rotating plate 821, thereby collecting the impurities filtered out by the filter plate 814.
[0035] Furthermore, the second fixed block 826 and the second rotating block 825 are provided with grooves at corresponding positions, and the second rotating block 825 is rotatably connected inside the groove, which makes the collection process more stable.
[0036] Example 2:
[0037] Please see Figure 6-7 Furthermore, in conjunction with Embodiment 1, the auxiliary mechanism 9 includes a fixing frame 91, which is fixedly connected to the back of the smelting furnace body 2. A heat insulation cover plate 92 is rotatably connected inside the fixing frame 91. A fixing plate 93 is fixedly connected to the front of the smelting furnace body 2. A connecting box 94 is fixedly connected to the front of the heat insulation cover plate 92. A sliding plate 95 is slidably connected inside the connecting box 94. A locking block 96 is fixedly connected to the end of the sliding plate 95 near the fixing plate 93. A second spring 97 is fixedly connected to the end of the sliding plate 95 away from the locking block 96, which facilitates the limiting of the heat insulation cover plate 92, thereby satisfying the sealing during the smelting process.
[0038] Furthermore, the locking block 96 is slidably connected to the connecting box 94, and the fixing plate 93 has a groove at the corresponding position of the locking block 96, and the locking block 96 is in contact with the fixing plate 93, which makes the use process more stable.
[0039] In actual operation, when this device is used, the operator first places the metallurgical ore inside the crucible 7, then places the crucible 7 inside the smelting furnace 2. The operator rotates the heat insulation cover 92, which rotates within the fixing frame 91 to seal the smelting furnace 2. The operator then squeezes the sliding plate 95, which, in conjunction with the second spring 97, moves the locking block 96, which, in conjunction with the fixing plate 93, limits the connection between the connecting box 94 and the fixing plate 93, thus limiting the heat insulation cover 92. The motor 812 operates, causing the fan blades 813 to rotate, which, in conjunction with the connecting duct 6, removes the hot flue gas generated inside the smelting furnace 2. The fan blade 813 rotates, cooperating with the connecting block 819 to make the limiting plate 818 slide inside the guide rail 817, thereby causing the scraper 815 and the contact plate 816 to move. In conjunction with the filter plate 814, the flue gas sucked by the connecting duct 6 is filtered. The contact plate 816 moves until its lowest end contacts the rotating plate 821, causing the rotating plate 821 to move. The rotation of the rotating plate 821, in conjunction with the first fixing block 822, causes the first rotating block 823 to move. In conjunction with the first spring 824, the second rotating block 825 rotates inside the second fixing block 826, thereby adjusting the position of the rotating plate 821. In conjunction with the collection box 5, the impurities filtered by the filter plate 814 are collected. In conjunction with the activated carbon adsorption plate 4, the flue gas is fully filtered.
[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A metallurgical special melting forming device comprising a water tank (1), characterized in that: The water tank (1) top fixed connection has smelting furnace body (2), the water tank (1) top fixed connection has filter box (3), the filter box (3) inside is provided with activated carbon adsorption plate (4), the filter box (3) bottom fixed connection has collection box (5), the water tank (1) inside fixed connection has connecting air pipe (6), the smelting furnace body (2) inside is provided with crucible (7), the filter box (3) inside is provided with filter cleaning mechanism (8), the smelting furnace body (2) top is provided with auxiliary use mechanism (9); The filter cleaning mechanism (8) includes filter assembly (81) and cleaning assembly (82), the filter assembly (81) is arranged in the filter box (3), and the cleaning assembly (82) is arranged in the filter box (3).
2. A metallurgical special melting forming device according to claim 1, characterized in that: The filter assembly (81) includes a connecting frame (811), the connecting frame (811) is fixedly connected in the filter box (3), the left side of the connecting frame (811) is fixedly connected with a motor (812), the output end of the motor (812) extends to the inside through the connecting frame (811) and is fixedly connected with a fan blade (813), the filter box (3) is fixedly connected with a filter plate (814), the filter box (3) is fixedly connected with a guide rail (817), the guide rail (817) is slidably connected with a limiting plate (818) in the inside, the right side of the limiting plate (818) is fixedly connected with a scraper (815), the bottom of the scraper (815) is fixedly connected with a contact plate (816), and the right side of the fan blade (813) is fixedly connected with a connecting block (819).
3. A metallurgical special melting forming device according to claim 2, characterized in that: The connecting frame (811) and the motor (812) are provided with a protection box at the corresponding position, the limiting plate (818) and the connecting block (819) are provided with a groove at the corresponding position, and the connecting block (819) is in contact with the limiting plate (818), the limiting plate (818) and the filter plate (814) are slidably connected, and the scraper (815) is in contact with the filter plate (814).
4. A metallurgical special melting forming apparatus as claimed in claim 1, wherein: The cleaning assembly (82) includes a rotating plate (821), the rotating plate (821) is rotatably connected in the filter box (3), the bottom of the rotating plate (821) is fixedly connected with a first fixed block (822), the first fixed block (822) is rotatably connected with a first rotating block (823) in the inside, the right side of the first rotating block (823) is fixedly connected with a first spring (824), the right side of the first spring (824) is fixedly connected with a second rotating block (825), and the filter box (3) is fixedly connected with a second fixed block (826).
5. A metallurgical special melting forming device according to claim 4, characterized in that: The second fixed block (826) and the second rotating block (825) are provided with a groove at the corresponding position, and the second rotating block (825) is rotatably connected in the groove.
6. A metallurgical special melting forming apparatus as claimed in claim 1, wherein: The auxiliary using mechanism (9) includes a fixing frame (91) fixedly connected at the back of the smelting furnace body (2), a heat insulation cover plate (92) rotatably connected inside the fixing frame (91), a fixed plate (93) fixedly connected at the front of the smelting furnace body (2), a connecting box (94) fixedly connected at the front of the heat insulation cover plate (92), a sliding plate (95) slidably connected inside the connecting box (94), a clamping block (96) fixedly connected at one end of the sliding plate (95) close to the fixed plate (93), and a second spring (97) fixedly connected at the other end of the sliding plate (95) away from the clamping block (96).
7. A metallurgical forming device as claimed in claim 6, wherein: The clamping block (96) is slidably connected with the connecting box (94), the fixed plate (93) is provided with a groove at a position corresponding to the clamping block (96), and the clamping block (96) is in contact with the fixed plate (93).
Citation Information
Patent Citations
Metallurgical smelting device
CN222069254U