Detection device for high-strength deformation-resistant special steel

Abstract

The utility model discloses a detection device for high-strength deformation-resistant special steel. The detection device comprises a processing table, a fixed frame, a transmission push cylinder, a guide chute, a test plate, a clamping mechanism and a turnover device, the output assembly is arranged at the upper end of the turnover device, the transmission shaft is driven by the output motor to rotate, and the transmission thread sleeves rotate along with the transmission shaft through nesting fit, so that all the transmission thread sleeves arranged on the outer side of the transmission shaft are in meshing transmission with the outer side of the transmission gear through meshing teeth on the outer side, and the transmission efficiency is improved. The multiple sets of transmission gears drive the turnover rollers to rotate, so that the turnover rollers can synchronously turn over multiple sets of special steel bodies, power is transmitted to the multiple sets of turnover rollers through the output assembly, it is guaranteed that the multiple sets of turnover rollers can turn over the special steel bodies through friction force, and through turning over of the special steel bodies, the defects of the special steel bodies are more striking; and it is ensured that workers can rapidly observe the state of the special steel, and then the testing effect is improved.

Description

Technical Field

[0001] This utility model relates to the field of special steel processing, and in particular to a testing device for high-strength, deformation-resistant special steel. Background Technology

[0002] Special steel, also known as alloy steel, is a type of steel. Special steel is made by adding one or more alloying elements to carbon steel in appropriate amounts, which changes the steel's microstructure and gives it various special properties.

[0003] A search of Chinese literature with publication number CN217505427U reveals a device for testing the overall strength of special steel processing. This device, through multiple fixed clamping blocks and multiple movable clamping blocks, can simultaneously perform overall strength testing on multiple special steels, improving the efficiency of strength testing. Furthermore, the multiple movable clamping blocks achieve synchronous adjustment through a linkage structure, which can reduce the time required for testing personnel to clamp and position the special steel, thereby further improving the efficiency of strength testing.

[0004] In the aforementioned technologies, multiple clamping and positioning systems are typically used to test multiple groups of special steel. While this can speed up the testing process, the presence of multiple groups of special steel that may obstruct or interfere with each other can make the bending and deformation patterns in the test results less noticeable, leading to fluctuations and errors in the test data. Utility Model Content

[0005] Therefore, in order to overcome the above-mentioned shortcomings, this utility model provides a testing device for high-strength, deformation-resistant special steel.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a testing device for high-strength, deformation-resistant special steel, comprising a processing table, a fixed frame, a transmission push cylinder, a guide groove, a test plate, a clamping mechanism, and a flipping device. The processing table has a fixed frame on its top, the transmission push cylinder is fixed to the top of the fixed frame, and the transmission push cylinder is connected to the top of the test plate. The guide groove is located inside the fixed frame, and the test plate is slidably connected to the inside of the guide groove. The clamping mechanism is fixed to the top of the processing table. The flipping device is assembled at the front end of the processing table and includes a mounting box, a fixing pin, a maintenance cover, a flipping roller, and an output component. The mounting box has a fixing pin on its right end, which is engaged and fixed to the front end of the processing table. The maintenance cover is movably connected to the front end of the mounting box. The flipping roller is rotatably connected to the inside of the mounting box. The output component is installed inside the mounting box and is engaged and driven by the front end of the flipping roller.

[0007] As a further embodiment of this utility model, the output component includes an output motor, a drive shaft, a drive sleeve, and a drive gear. The output motor is installed inside the mounting box. The output motor is connected to the rear end of the drive shaft via a coupling. A drive sleeve is nested on the outer side of the drive shaft. The drive sleeve meshes with the outer side of the drive gear. The drive gear is nested with the front end of the tilting roller for transmission.

[0008] As a further embodiment of this utility model, the clamping mechanism includes a built-in motor, a fixed plate, an output lead screw, and a movable plate. The built-in motor is fixed to the left end of the processing table, the fixed plate is disposed on the top of the processing table, the output lead screw is rotatably engaged with the inside of the processing table, the output lead screw is threadedly engaged with the bottom of the movable plate, and the movable plate is slidably connected to the top of the processing table.

[0009] As a further embodiment of this utility model, the overall structure of the inspection cover is rectangular, and the rear end of the inspection cover is fitted into the front end of the mounting box.

[0010] As a further embodiment of this utility model, the flipping roller is provided in multiple sets, and the multiple sets of flipping rollers are all arranged horizontally on the output component to cooperate with each other, so as to ensure that the output component can synchronously drive the multiple sets of flipping rollers to rotate, and then the special steel is flipped by friction through the multiple sets of flipping rollers.

[0011] As a further embodiment of this invention, the fixing pin is arranged parallel to the rear end of the mounting box.

[0012] As a further embodiment of this invention, each of the transmission screw sleeves is provided with a transmission gear on its top, ensuring that multiple sets of transmission gears can rotate synchronously.

[0013] As a further embodiment of this utility model, the transmission sleeve has a hollow internal structure. The internal size of the transmission sleeve is the same as the external size of the transmission shaft, and they are fitted together to ensure that the transmission sleeve can be tightly nested on the external side of the transmission shaft, thereby reducing power loss.

[0014] Compared with the prior art, this utility model provides a testing device for high-strength, deformation-resistant special steel, which has the following advantages:

[0015] 1. This utility model incorporates a flipping device that transmits power to multiple sets of flipping rollers via an output component. This ensures that the multiple sets of flipping rollers can flip multiple sets of special steel bodies through friction, allowing them to flip synchronously. This assists personnel in quickly observing the state of the special steel, thereby improving testing efficiency. Furthermore, by rotating the special steel bodies using the flipping device, the structural changes produced during testing are made more noticeable, facilitating monitoring by personnel or sensing equipment.

[0016] 2. This utility model features an output component at the upper end of the flipping device. An output motor drives the transmission shaft to rotate, and the transmission sleeves rotate along with the transmission shaft through nested engagement. All transmission sleeves on the outer side of the transmission shaft mesh with the outer side of the transmission gears via their outer teeth. Multiple sets of transmission gears drive the flipping rollers to rotate, allowing the rollers to simultaneously flip multiple sets of special steel bodies. The output component then transmits power to these rollers, ensuring that they can flip the special steel bodies through friction. This flipping of the special steel bodies makes defects more visible, allowing workers to quickly observe the condition of the special steel and thus improving the testing results. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the clamping mechanism of this utility model;

[0019] Figure 3 This is a three-dimensional structural diagram of the flipping device of this utility model;

[0020] Figure 4 This is a top view and internal structure diagram of the flipping device of this utility model;

[0021] Figure 5 This is a schematic diagram of the planar structure of the output component of this utility model.

[0022] The components include: processing table-1, fixed frame-2, transmission push cylinder-3, guide slide groove-4, test plate-5, clamping mechanism-6, flipping device-7, built-in motor-61, fixed plate-62, output lead screw-63, movable plate-64, mounting box-71, fixing pin-72, inspection cover-73, flipping roller-74, output assembly-75, output motor-751, transmission shaft-752, transmission screw sleeve-753, and transmission gear-754. Detailed Implementation

[0023] To further explain the technical solution of this utility model, a detailed description is provided below through specific embodiments.

[0024] Please see Figures 1-2A testing device for high-strength, deformation-resistant special steel includes a processing table 1, a fixed frame 2, a transmission cylinder 3, a guide groove 4, a test plate 5, a clamping mechanism 6, and a flipping device 7. The fixed frame 2 is installed on the top of the processing table 1. The transmission cylinder 3 is fixed to the top of the fixed frame 2 and is connected to the top of the test plate 5. The guide groove 4 is located inside the fixed frame 2, and the test plate 5 is slidably connected to the inside of the guide groove 4. The clamping mechanism 6 is fixed to the top of the processing table 1, and the flipping device 7 is assembled at the front end of the processing table 1.

[0025] In this embodiment, the inspection cover 73 has a rectangular shape, and the rear end of the inspection cover 73 is fitted into the front end of the mounting box 71. Multiple sets of flip rollers 74 are provided, and the multiple sets of flip rollers 74 are arranged horizontally on the output component 75 to cooperate with each other, so that the output component 75 can synchronously drive the multiple sets of flip rollers 74 to rotate. Then, the multiple sets of flip rollers 74 drive the special steel to flip through friction. The fixing pin 72 is arranged parallel to the rear end of the mounting box 71.

[0026] refer to Figure 3 and Figure 4 A testing device for high-strength, deformation-resistant special steel, the flipping device 7 includes a mounting box 71, a fixing pin 72, an inspection cover 73, a flipping roller 74, and an output component 75. The right end of the mounting box 71 is provided with a fixing pin 72, which is engaged and fixed with the front end of the processing table 1. The inspection cover 73 is movably connected to the front end of the mounting box 71. The flipping roller 74 is rotatably connected to the inside of the mounting box 71. The output component 75 is installed inside the mounting box 71 and is engaged and driven by the front end of the flipping roller 74.

[0027] refer to Figure 5 A testing device for high-strength, deformation-resistant special steel, the output component 75 includes an output motor 751, a drive shaft 752, a drive sleeve 753, and a drive gear 754. The output motor 751 is installed inside the mounting box 71. The output motor 751 is connected to the rear end of the drive shaft 752 by a coupling. The drive sleeve 753 is nested on the outside of the drive shaft 752. The drive sleeve 753 meshes with the outside of the drive gear 754 for transmission. The drive gear 754 is nested with the front end of the tilting roller 74 for transmission.

[0028] In this embodiment, preferably, the top of each transmission sleeve 753 is provided with a transmission gear 754 to ensure that multiple sets of transmission gears 754 can rotate synchronously. The inside of the transmission sleeve 753 is a hollow structure, and the internal size of the transmission sleeve 753 is the same as the size of the outer side of the transmission shaft 752. They are interlocked to ensure that the transmission sleeve 753 can be tightly nested on the outer side of the transmission shaft 752, thereby reducing power loss.

[0029] refer to Figures 1-5 When in use, the processing table 1 is placed horizontally so that it can stably test the special steel.

[0030] The special steel is placed inside the fixed frame 2, so that it faces the bottom of the test plate 5. The built-in motor 61 is started, and the internal motor 61 drives the output screw 63 to rotate, so that the output screw 63 is threadedly engaged with the bottom of the movable plate 64. Under the restriction of the processing table 1, the movable plate 64 is forced to retract and clamp towards the fixed plate 62, thereby clamping the special steel.

[0031] Afterwards, the test plate 5 is repeatedly hammered by the control transmission push cylinder 3 to test the compressive strength of the special steel. Subsequently, the staff judges whether the special steel body is deformed or bent by visual inspection to determine whether the batch of special steel is qualified.

[0032] Simultaneously, the output motor 751 drives the transmission shaft 752 to rotate. The transmission sleeves 753 rotate with the transmission shaft 752 through nested engagement, so that all the transmission sleeves 753 on the outer side of the transmission shaft 752 mesh with the outer side of the transmission gear 754 through the outer teeth. Multiple sets of transmission gears 754 drive the turning rollers 74 to rotate, so that the turning rollers 74 can synchronously turn multiple sets of special steel bodies. Then, the output component 75 transmits power to the multiple sets of turning rollers 74, ensuring that the multiple sets of turning rollers 74 can turn multiple sets of special steel bodies through friction, so that multiple sets of special steel bodies can be turned synchronously. This helps the staff to quickly observe the state of the special steel, thereby improving the efficiency of the test. In this way, by turning the special steel body with the turning device 7, the structural changes produced by the special steel body test are more obvious, so that the staff or sensing equipment can monitor them.

[0033] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0034] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0035] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A detection device for high-strength anti-deformation special steel, comprising a machining table (1), a fixing frame (2), a transmission push cylinder (3), a guide chute (4), a test plate (5), a clamping mechanism (6), and a turnover device (7), the top of the machining table (1) is provided with the fixing frame (2), the transmission push cylinder (3) is fixed to the top of the fixing frame (2), the transmission push cylinder (3) is in transmission connection with the top of the test plate (5), the guide chute (4) is arranged in the fixing frame (2), the test plate (5) is in sliding connection with the inside of the guide chute (4), the clamping mechanism (6) is fixed to the top of the machining table (1), and the turnover device (7) is arranged at the front end of the machining table (1). characterized in that The turnover device (7) comprises a mounting box (71), a fixing pin (72), a maintenance cover (73), a turnover roller (74), and an output assembly (75), the right end of the mounting box (71) is provided with the fixing pin (72), the fixing pin (72) is embeddedly fixed to the front end of the machining table (1), the maintenance cover (73) is movably connected to the front end of the mounting box (71), the turnover roller (74) is rotatably connected to the inside of the mounting box (71), the output assembly (75) is arranged in the inside of the mounting box (71), and the output assembly (75) is embeddedly in transmission connection with the front end of the turnover roller (74).

2. The detection device for high-strength deformation-resistant special steel according to claim 1, characterized in that: The output assembly (75) comprises an output motor (751), a transmission shaft (752), a transmission screw (753), and a transmission gear (754), the output motor (751) is arranged in the inside of the mounting box (71), the output motor (751) is in transmission connection with the rear end of the transmission shaft (752) through a shaft coupling, the transmission screw (753) is arranged on the outside of the transmission shaft (752), the transmission screw (753) is in meshing transmission with the transmission gear (754), and the transmission gear (754) is in nested transmission with the front end of the turnover roller (74).

3. The detection device for high-strength deformation-resistant special steel according to claim 1, characterized in that: The clamping mechanism (6) comprises an inbuilt motor (61), a fixing plate (62), an output lead screw (63), and a movable plate (64), the inbuilt motor (61) is fixed to the left end of the machining table (1), the fixing plate (62) is arranged on the top of the machining table (1), the output lead screw (63) is rotatably matched with the inside of the machining table (1), the output lead screw (63) is in threaded connection with the bottom of the movable plate (64), and the movable plate (64) is in sliding connection with the top of the machining table (1).

4. The detection device for high-strength deformation-resistant special steel according to claim 1, characterized in that: The maintenance cover (73) has a rectangular shape, and the rear end of the maintenance cover (73) is embeddedly connected with the front end of the mounting box (71).

5. The detection device for high-strength deformation-resistant special steel according to claim 1, characterized in that: The turnover rollers (74) are arranged in multiple groups and are arranged in the same horizontal plane and in cooperation with the output assembly (75).

6. The detection device for high-strength deformation-resistant special steel according to claim 1, characterized in that: The fixing pins (72) are arranged in parallel on the rear end of the mounting box (71).

7. The detection device for high-strength deformation-resistant special steel according to claim 2, characterized in that: The transmission screws (753) are provided with the transmission gears (754) on the top.

8. The detection device for high-strength deformation-resistant special steel according to claim 2, characterized in that: The inside of the transmission screw sleeve (753) is a hollow structure, the size of the inside of the transmission screw sleeve (753) is consistent with the size of the outside of the transmission shaft (752), and they are embedded with each other.

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