Quality inspection equipment for tape winding products
By designing quality inspection equipment for tape and roll products, and utilizing structures such as vision inspection components and limit tracks, the difficulties in material transfer and storage during the inspection process of tape and roll products have been solved, achieving efficient inspection and collection.
Patent Information
- Application Number
- CN202423212087.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-25
AI Technical Summary
The structural specificity of tape and roll products makes material transfer and storage difficult during the testing process.
A quality inspection device was designed, comprising a discharge rack, a receiving rack, a workbench, and an inspection mechanism. It utilizes a vision inspection component, a limit track, and an auxiliary material pulling device to achieve stable conveying and inspection of the material strip.
It solves the problem of material transfer and storage difficulties in the testing process of tape and roll products, and achieves efficient testing and collection.
Smart Images
Figure CN223770091U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of product testing technology, specifically a quality inspection device for tape and roll products. Background Technology
[0002] Product quality inspection is a crucial part of the production process. Generally, for granular products, the entire quality inspection process can be easily achieved through the cooperation of robotic arms and tooling fixtures. However, for tape and roll products, the long and soft nature of their structure makes it difficult to transport them using conventional logistics technologies, thus creating challenges for quality inspection. Summary of the Invention
[0003] In order to overcome the shortcomings of the prior art, the purpose of this utility model is to provide a quality inspection device for tape and roll products, so as to solve the problems of material transfer and storage difficulties in the inspection process caused by the special structure of tape and roll products.
[0004] The technical solution of this utility model is as follows:
[0005] A quality inspection device for tape and roll products includes a feeding rack, a receiving rack, a workbench, and an inspection mechanism. The feeding rack and the receiving rack are arranged on opposite sides of the workbench. Both the feeding rack and the receiving rack are equipped with reels. The reel of the feeding rack is in a non-powered state, and the reel of the receiving rack is connected to a drive device. The inspection mechanism is arranged on the workbench.
[0006] Furthermore, the detection mechanism includes two sets of visual detection components, which are spaced apart along the conveying direction of the conveyor belt, and the illumination directions of the two visual detection components are opposite.
[0007] Furthermore, the visual inspection component includes a camera, a reflector, and an aperture. The camera and the reflector are disposed opposite each other on both sides of the conveyor belt, and the aperture is disposed on one side of the camera and faces the reflector.
[0008] Furthermore, the inspection mechanism also includes a mileage recording device, which is spaced along the conveying direction of the conveyor belt on one side of the vision inspection component.
[0009] Furthermore, the workbench is equipped with a limiting track, which is used to limit the conveying of the material belt.
[0010] Furthermore, the limiting track includes two columns, two connecting plates, and multiple limiting blocks. The two columns are respectively disposed on both sides of the detection mechanism, and the two connecting plates are spaced apart vertically. The two ends of the connecting plates are respectively connected to the two columns. The multiple limiting blocks are spaced apart on the connecting plates, and the limiting blocks and the connecting plates form a limiting channel.
[0011] Furthermore, the limiting block is L-shaped and includes a vertically connected connecting part and a blocking part. The connecting part is connected to the connecting plate, and the blocking part and the connecting plate form a limiting channel.
[0012] Furthermore, the workbench is also equipped with a guide assembly, which is located on the side of the limiting track near the discharge rack.
[0013] Furthermore, the workbench is also equipped with an auxiliary material pulling device, which is located on the side of the limiting rail near the receiving rack.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] The tape is wound out from the reel of the discharge rack, inspected by the inspection mechanism, and then wound into the reel of the receiving rack. This solves the problem of material transfer and storage difficulties during the inspection process caused by the unique structure of tape products. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0017] Figure 1 This is a perspective view of the quality inspection equipment in this utility model;
[0018] Figure 2 This is a top view of the workbench and testing mechanism in this utility model;
[0019] Figure 3 This is a partial method diagram of the workbench and testing mechanism in this utility model;
[0020] Figure 4 This is a schematic diagram of the limiting track in this utility model;
[0021] Reference numerals: 1-Discharge rack; 2-Receiving rack; 3-Workbench; 31-Limit rail; 311-Column; 312-Connecting plate; 313-Limit block; 32-Guide assembly; 33-Auxiliary material pulling device; 331-Motor; 332-Pressure roller; 4-Detection mechanism; 41-Vision inspection assembly; 411-Camera; 412-Reflector; 413-Aperture; 42-Odometer recording device; 5-Material belt. Detailed Implementation
[0022] To facilitate a better understanding of the purpose, structure, features, and effects of this utility model, it will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that the features shown in the figures are not necessarily drawn to scale. Furthermore, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model without inventive effort are within the scope of protection of this utility model.
[0023] Unless otherwise defined, the technical or scientific terms used in this disclosure shall have the ordinary meaning understood by one of ordinary skill in the art to which this disclosure pertains. The terms "first," "second," and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," "right," "front," and "back" are used only to indicate relative positional relationships, and these relative positional relationships may change accordingly when the absolute position of the described objects changes. Furthermore, in the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0024] like Figure 1-2 As shown, this embodiment provides a quality inspection device for tape products (hereinafter referred to as: tape 5), including a discharge rack 1, a receiving rack 2, a workbench 3 and an inspection mechanism 4;
[0025] The discharge rack 1 and the take-up rack 2 are located on opposite sides of the workbench 3. Both the discharge rack 1 and the take-up rack 2 are equipped with reels. The reel of the discharge rack 1 is in a non-powered state, and the reel of the take-up rack 2 is connected to a drive device to pull the material strip 5 from the reel of the discharge rack 1 and wind it into the reel of the take-up rack 2. The detection mechanism 4 is located on the workbench 3. The material strip 5 passes through the workbench 3 during the conveying process, and the detection mechanism 4 detects the appearance and dimensions of the material strip 5.
[0026] The material strip 5 is wound out from the reel of the discharge rack 1, and after being inspected by the inspection mechanism 4, it is wound back into the reel of the receiving rack 2. This solves the problem of material transfer and storage difficulties in the inspection process caused by the special structure of the tape products.
[0027] like Figure 3 As shown, in a preferred embodiment, the detection mechanism 4 includes two sets of visual detection components 41. The two sets of visual detection components 41 are arranged at intervals along the conveying direction of the material belt 5, and the illumination directions of the two visual detection components 41 are opposite, so as to detect the front and back sides of the material belt 5 respectively.
[0028] like Figure 3 As shown, the visual inspection component 41 further includes a camera 411, a reflector 412 and an aperture 413. The camera 411 and the reflector 412 are disposed opposite each other on both sides of the conveyor belt 5, and the aperture 413 is disposed on one side of the camera 411 and faces the reflector 412.
[0029] like Figure 3 As shown, the detection mechanism 4 further includes a mileage recording device 42, which is spaced along the conveying direction of the conveyor belt 5 on one side of the vision detection component 41. The mileage recording device 42 is used to calculate the conveying mileage of the conveyor belt 5 and feed it back to the vision detection component 41, thereby controlling the operating cycle of the vision detection component 41 to ensure that no conveyor belt 5 is missed in the detection. Specifically, based on the length of the conveyor belt 5 reflected in the photo taken by the camera 411, the mileage recording device 42 detects the corresponding conveying mileage of the conveyor belt 5 and feeds it back to the camera 411 to perform the next photo taking.
[0030] like Figure 4 As shown, in a preferred embodiment, the workbench 3 is equipped with a limiting track 31. The limiting track 31 is used to limit the conveying of the material strip 5, keeping the material strip 5 within the detection range of the detection mechanism 4 and conveying it at a fixed angle. The limiting track 31 includes two columns 311, two connecting plates 312, and multiple limiting blocks 313. The two columns 311 are respectively arranged on both sides of the detection mechanism 4. The two connecting plates 312 are arranged vertically at intervals, with each end of the connecting plate 312 connected to one of the two columns 311. A hollow area is formed between the two connecting plates 312, and the material strip 5 is conveyed within the hollow area, which facilitates the detection mechanism 4 to irradiate both sides of the material strip 5. The multiple limiting blocks 313 are spaced apart on the connecting plates 312, and a limiting channel is formed on the limiting blocks 313 and the connecting plates 312. The two sides of the material strip 5 are placed within the limiting channel, thereby limiting the material strip 5.
[0031] Furthermore, the limiting block 313 is L-shaped and includes a vertically connected connecting part and a blocking part. The connecting part is connected to the connecting plate 312, and the blocking part and the connecting plate 312 form a limiting channel.
[0032] like Figure 2-3 As shown, as a preferred embodiment, the workbench 3 is also provided with a guide component 32. The guide component 32 is located on the side of the limiting track 31 near the discharge rack 1. The guide component 32 is used to adjust the height and angle of the material belt 5 so that the material belt 5 enters the limiting track 31 in the correct state.
[0033] like Figure 2-3 As shown, the guide assembly 32 further includes multiple guide wheels, which are spaced apart along the conveying direction of the material belt 5. Specifically, one guide wheel supports the material belt 5 so that it reaches a height appropriate to the limiting track 31 after entering the workbench 3. The other guide wheels adjust their placement angle according to the placement of the reel of the discharge rack 1.
[0034] like Figure 2-3 As shown, as a preferred embodiment, the workbench 3 is also provided with an auxiliary material pulling device 33. The auxiliary material pulling device 33 is located on the side of the limiting track 31 near the receiving rack 2. The auxiliary material pulling device 33 is used to assist in pulling the material belt 5 for conveying. Through the cooperation of the auxiliary material pulling device 33 and the guide assembly 32, the material belt 5 is provided with stable guidance and driving force on both sides of the limiting track 31, ensuring the stable movement of the material belt 5.
[0035] like Figure 2-3 As shown, the auxiliary material pulling device 33 further includes a motor 331 and two sets of pressure rollers 332. The two sets of pressure rollers 332 are arranged on both sides of the material belt 5 to clamp the material belt 5 from both sides. The motor 331 and one of the pressure rollers 332 are driven and connected to achieve the pulling of the material belt 5.
[0036] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A quality inspection device for tape and roll products, characterized in that, The utility model provides a material conveying device, which comprises a discharging rack (1), a receiving rack (2), a workbench (3) and a detection mechanism (4), the discharging rack (1) and the receiving rack (2) are arranged on opposite sides of the workbench (3), a reel is arranged on the discharging rack (1) and the receiving rack (2), the reel on the discharging rack (1) is in a non-powered state, the reel on the receiving rack (2) is connected with a driving device, and the detection mechanism (4) is arranged on the workbench (3).
2. The quality inspection apparatus for a tape-like product according to claim 1, wherein The detection mechanism (4) comprises two groups of visual detection assemblies (41), the two groups of visual detection assemblies (41) are arranged at intervals along the conveying direction of a material belt (5), and the illumination directions of the two visual detection assemblies (41) are opposite.
3. The quality inspection apparatus for a tape-like product according to claim 2, wherein The visual detection assembly (41) comprises a camera (411), a reflecting plate (412) and an aperture (413), the camera (411) and the reflecting plate (412) are arranged on opposite sides of the material belt (5), and the aperture (413) is arranged on one side of the camera (411) and faces the reflecting plate (412).
4. The quality inspection apparatus for a tape-like product according to claim 2, wherein The detection mechanism (4) further comprises a mileage recording device (42), and the mileage recording device (42) is arranged at an interval along the conveying direction of the material belt (5) on one side of the visual detection assembly (41).
5. The quality inspection apparatus for a tape-like product according to claim 1, wherein The workbench (3) is provided with a limiting track (31), and the limiting track (31) is used for limiting the conveying of the material belt (5).
6. The quality inspection apparatus for a tape-like product according to claim 5, wherein The limiting track (31) comprises two stand columns (311), two connecting plates (312) and a plurality of limiting blocks (313), the two stand columns (311) are arranged on opposite sides of the detection mechanism (4), the two connecting plates (312) are arranged at intervals in a vertical mode, the two ends of the connecting plate (312) are connected with the two stand columns (311) respectively, the plurality of limiting blocks (313) are arranged at intervals on the connecting plate (312), and the limiting block (313) and the connecting plate (312) form a limiting channel.
7. The quality inspection apparatus for a tape-like product according to claim 6, wherein The limiting block (313) is in an L shape, comprising a connecting part and an enclosing part which are connected vertically, the connecting part is connected with the connecting plate (312), and the enclosing part and the connecting plate (312) form a limiting channel.
8. The quality inspection apparatus for a tape-like product according to claim 5, wherein The workbench (3) is further provided with a guide assembly (32), and the guide assembly (32) is located on one side of the limiting track (31) close to the discharging rack (1).
9. The quality inspection apparatus for a tape-like product according to claim 8, wherein The workbench (3) is further provided with an auxiliary material pulling device (33), and the auxiliary material pulling device (33) is arranged on one side of the limiting track (31) close to the receiving rack (2).