Novel IP67-grade charging gun electronic lock

By integrating a micro switch into the electronic lock of the charging gun, the problem of independent arrangement of signal feedback and electronic lock in the charging gun is solved, achieving higher waterproof and dustproof performance and reducing production costs.

CN223771495UActive Publication Date: 2026-01-06GUANGDONG KELIJIE NEW ENERGY CO LTD
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Patent Information

Application Number
CN202520246277.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2026-01-06
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

The electronic lock and signal feedback device in existing charging guns are arranged independently, resulting in poor information synchronization, insufficient waterproof and dustproof performance, and complicated and costly production processes.

Method used

By integrating a micro switch into the electronic lock and using a transmission structure design, the signal feedback is integrated with the electronic lock. Furthermore, a plastic shell sealing and spot liquid silicone sealing process are employed to achieve stable integration of the signal feedback.

Benefits of technology

The manufacturing process has been simplified, costs have been reduced, and the waterproof and dustproof performance of the charging gun and the accuracy of signal feedback have been improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel IP67-level charging gun electronic lock which comprises a shell composed of an upper shell and a lower shell and a rotating motor arranged in the shell, and a gear is installed on a rotating shaft of the rotating motor. Wherein a reduction gear set, a microswitch and a locking block are arranged, one end of the reduction gear set is connected with the gear in a meshed mode, the other end of the reduction gear set is connected with the locking block, an inner shell is further arranged, the rotating motor and the reduction gear set are arranged in the inner shell, and the microswitch is arranged in the inner shell. A transmission shaft of the reduction gear set extends out of the inner shell, a fixing column is arranged on one side of the inner shell, and a concave hole corresponding to the fixing column in position is formed in one side of the microswitch. The locking block is provided with a locking surface, and the upper shell is provided with a hollow part corresponding to the position of the locking surface; when signal feedback is formed, the locking block abuts against the microswitch.
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Description

Technical Field

[0001] This utility model relates to the technical field of charging port structure for new energy vehicles, and specifically to a novel IP67-rated electronic lock for a charging gun. Background Technology

[0002] With the rapid development of the new energy vehicle industry, electric vehicles are powered by battery packs, making charging a crucial issue. Currently, DC charging guns on the market typically require electronic locks and lock / unlock signal feedback devices to ensure charging reliability and safety. The electronic lock ensures the charging gun plugs don't fall out during charging, and the lock / unlock signal feedback device effectively relays the vehicle's electronic lock status. However, the electronic lock and signal feedback device are usually independently located within the charging gun, so the information from the electronic lock and signal feedback cannot synchronously and accurately display the charging gun's operating status. This also hinders the charging gun's waterproofing and dustproofing, and the manufacturing process is cumbersome and costly. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model aims to provide a novel IP67-rated electronic lock for charging guns. By integrating a micro switch (signal feedback) into the electronic lock through a transmission structure design, the structure is simple and ingenious, requires low manufacturing process, has stable performance, and results in a smaller electronic lock size, while also reducing production costs.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A novel IP67-rated electronic lock for a charging gun includes a housing consisting of an upper housing and a lower housing, and a rotating motor disposed within the housing. A gear is mounted on the shaft of the rotating motor. The lock also includes a reduction gear set, a micro switch, and a locking block. One end of the reduction gear set meshes with the gear, and the other end connects to the locking block. An inner housing is also provided, in which the rotating motor and the reduction gear set are housed. The drive shaft of the reduction gear set extends out of the inner housing. A fixing post is located on one side of the inner housing, and a recessed hole corresponding to the fixing post is located on one side of the micro switch. The locking block has a locking surface, and the upper housing has a hollowed-out portion corresponding to the locking surface. When a signal feedback is generated, the locking block and the micro switch abut against each other.

[0006] It should be noted that the locking block is also provided with a boss and a slot, and the inner surface of the lower housing is provided with a limiting block; when locked, the slot and the protruding rib abut against each other; when a signal feedback is generated, the boss and the micro switch abut against each other.

[0007] It should be noted that the micro switch is a spring switch, and when a signal feedback is generated, the boss and the spring abut together.

[0008] It should be noted that the drive shaft is connected to the lock block.

[0009] It should be noted that a sealing gasket and a sealing ring are sequentially provided on the inner side of the drive shaft extending out of the inner shell.

[0010] The beneficial effects of this utility model are that it integrates signal feedback with the electronic lock using a transmission structure. The drive motor is connected to a positive and negative pulse power supply, and the rotation of the drive motor output shaft drives the gear to rotate, triggering a micro switch, thus stably and effectively integrating signal feedback into the electronic lock. Simultaneously, the electronic lock motor assembly is sealed with a plastic shell using a liquid silicone sealing process, and the entire outer shell is secured using a snap-fit ​​structure. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model.

[0012] Figure 2 This is a schematic diagram of the inner shell of this utility model;

[0013] Figure 3 for Figure 2 A schematic diagram of the cross-sectional structure;

[0014] Figure 4 This is a schematic diagram of the locking block and micro switch of this utility model;

[0015] Figure 5 This is a schematic diagram of the structure of the locking block of this utility model. Detailed Implementation

[0016] The present invention will be further described below with reference to the accompanying drawings. It should be noted that the following embodiments are based on the present technical solution and provide detailed implementation methods and specific operation processes, but the protection scope of the present invention is not limited to these embodiments.

[0017] like Figures 1 to 5As shown, this utility model is a novel IP67-rated electronic lock for a charging gun, comprising a housing consisting of an upper housing 1 and a lower housing 2, and a rotating motor 3 disposed within the housing. A gear is mounted on the shaft of the rotating motor 3. A reduction gear set, a micro switch 4, and a locking block 5 are provided. One end of the reduction gear set meshes with the gear, and the other end is connected to the locking block 5. Furthermore, this utility model also includes an inner housing 6, in which the rotating motor 3 and the reduction gear set are disposed. The drive shaft 7 of the reduction gear set extends out of the inner housing 6. A fixing post 61 is provided on one side of the inner housing 6, and a recessed hole corresponding to the position of the fixing post 61 is provided on one side of the micro switch 4. The locking block 5 has a locking surface 51, and the upper housing 1 has a hollow portion 11 corresponding to the position of the locking surface 51. When a signal feedback is generated, the locking block 5 and the micro switch 4 abut against each other.

[0018] Furthermore, the locking block 5 of this utility model is also provided with a boss 52 and a slot 53, and a limiting block is provided on the inner surface of the lower housing 2; when locked, the slot 53 and the protruding rib abut against each other; when a signal feedback is generated, the boss 52 and the micro switch 4 abut against each other.

[0019] Furthermore, the micro switch of this invention is a spring switch, and when a signal feedback is generated, the boss and the spring abut against each other.

[0020] Furthermore, the transmission shaft 7 of this utility model is connected to the locking block 5.

[0021] Furthermore, the drive shaft 7 of this utility model extends out of the inner shell 6 and is provided with a sealing gasket 8 and a sealing ring 9 in sequence.

[0022] Example

[0023] When locking is activated, the rotating motor rotates, which in turn rotates the drive shaft through the reduction gear set. The locking block rotates synchronously, and when the locking block's slot rotates to the position of the protruding rib on the lower housing, it locks. The locking surface of the locking block is exposed in the hollow part of the upper housing. At the same time, the protrusion of the locking block touches the micro switch to trigger a feedback signal, and finally the locking gun is completed.

[0024] For those skilled in the art, various corresponding changes and modifications can be made based on the above technical solutions and concepts, and all such changes and modifications should be included within the protection scope of the claims of this utility model.

Claims

1. A novel IP67 level charging gun electronic lock, comprising a shell composed of an upper shell and a lower shell, and a rotating motor arranged in the shell, a gear wheel is installed on the rotating shaft of the rotating motor; wherein, The application discloses a rotating motor with a micro switch and a lock block, wherein one end of a reduction gear set is connected with a gear, and the other end of the reduction gear set is connected with the lock block; characterized in that an inner shell is arranged, the rotating motor and the reduction gear set are arranged in the inner shell, a transmission shaft of the reduction gear set extends out of the inner shell, one side of the inner shell is provided with a fixed column, one side of the micro switch is provided with a recess hole which is located opposite to the fixed column, the lock block is provided with a locking surface, the upper shell is provided with a hollow part which is located opposite to the locking surface, and the lock block and the micro switch abut when signal feedback is formed.

2. The new IP67 level charging gun electronic lock according to claim 1, characterized in that, The lock block is further provided with a boss and a clamping groove, and the inner surface of the lower shell is provided with a limiting block; the clamping groove and the boss abut when locking, and the boss and the micro switch abut when signal feedback is formed.

3. The new IP67 level charging gun electronic lock according to claim 2, characterized in that, The micro switch is a spring switch, and the boss and the spring abut when signal feedback is formed.

4. The new IP67 level charging gun electronic lock according to claim 1, characterized in that, The transmission shaft is connected with the lock block.

5. The new IP67 level charging gun electronic lock according to claim 1, characterized in that, A sealing gasket and a sealing ring are sequentially arranged on the inner side of the transmission shaft which extends out of the inner shell.