Equipment for precisely homogenizing and emulsifying compound coloring agent

Abstract

The utility model provides equipment for precisely homogenizing and emulsifying a compound colorant, and relates to the technical field of compound colorant processing, the equipment comprises a main stirring box, one side of the main stirring box is provided with a dual stirring assembly, the dual stirring assembly comprises an auxiliary stirring box, the surface of one side of the auxiliary stirring box is connected with a motor, and the surface of the other side of the auxiliary stirring box is connected with a water pump. The bottom of the output end of the motor is connected with a first gear, the bottom of the first gear is connected with a first electric heating stirring rod, one side of the first gear is connected with a second gear, one side of the second gear is connected with a connecting rod, and one end of the connecting rod is connected with a third gear. According to the utility model, when a coloring agent is compounded, the first electric heating stirring rod and the second electric heating stirring rod can be simultaneously driven by the motor to simultaneously stir, and a heating function is started, so that different stirring time can be set according to the sizes and shapes of particles, and the purpose of accurate homogenizing and emulsifying is further achieved.

Description

Technical Field

[0001] This utility model relates to the field of compound colorant technology, and in particular to equipment for precisely homogenizing and emulsifying compound colorants. Background Technology

[0002] Compound colorants are mixtures with a certain color and covering power, which are made by physically mixing and uniformly grinding two or more single-color colorants, or colorants and certain non-coloring substances (such as diluents, additives, carriers, etc.).

[0003] As disclosed in publication number CN220496305U, a compound colorant emulsification reaction device includes a cylindrical body. An inlet hole and a feed pipe are fixedly connected to the upper surface of the cylindrical body. A motor is mounted on the upper surface of the cylindrical body. Several columns are fixedly connected to the lower surface of the cylindrical body, and a discharge pipe is fixedly connected to the lower surface of the cylindrical body. An adjustment structure is provided on the arc surface of the cylindrical body. The adjustment structure includes a limiting ring, the inner wall of which is fixedly connected to the arc surface of the cylindrical body, and a connecting plate is fixedly connected to the arc surface of the limiting ring. This invention solves the problem that when colorant raw materials are fed into the cylindrical body through the feed pipe for emulsification, the height of the cylindrical body makes it inconvenient to discharge the material into the reaction vessel. This necessitates manually moving the material to a higher position before feeding, leading to a cumbersome feeding operation.

[0004] This patent allows operators to easily pour colorant raw materials into the reaction vessel, but the traditional stirring and rotating methods of existing reaction devices may not be able to fully disperse and refine these particles, and cannot achieve precise homogeneous emulsification when compounding colorants.

[0005] Therefore, we propose a novel device for the precise homogenization and emulsification of compound colorants. Utility Model Content

[0006] The purpose of this invention is to solve the problem that the traditional stirring and rotating methods of existing reaction devices may not be able to fully disperse and refine these particles, and thus cannot achieve precise homogeneous emulsification when compounding colorants.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: a device for precisely homogenizing and emulsifying compound colorants, comprising a main mixing tank, a dual mixing assembly provided on one side of the main mixing tank, the dual mixing assembly including a secondary mixing tank, a motor connected to one side surface of the secondary mixing tank, a first gear connected to the bottom of the output end of the motor, a first electric heating stirring rod connected to the bottom of the first gear, a second gear connected to one side of the first gear, a connecting rod connected to one side of the second gear, a third gear connected to one end of the connecting rod, a fourth gear connected to the bottom of the third gear, and a second electric heating stirring rod connected to the bottom of the fourth gear.

[0008] Furthermore, a first bearing seat is connected to the surface of the auxiliary mixing tank near the second gear, and a second bearing seat is connected to the surface of the main mixing tank near the third gear.

[0009] Furthermore, a PLC control panel is connected to the front surface of the main mixing tank, and a discharge port is connected to the bottom of the main mixing tank near the PLC control panel.

[0010] Furthermore, the PLC control panel is electrically connected to the motor, the first electric heating stirring rod, and the second electric heating stirring rod.

[0011] Furthermore, the first gear and the second gear form a meshing connection, and the third gear and the fourth gear form a meshing connection.

[0012] Furthermore, cleaning components are provided on both sides of the first and second electric heating stirring rods, and the cleaning components include slots.

[0013] Furthermore, a spring is provided inside the slot, a top block is connected to the surface of the spring, a top rod is connected to the surface of the top block, and a scraper is connected to the outer surface of the top rod.

[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0015] 1. In this utility model, when compounding colorants, the first electric heating stirring rod and the second electric heating stirring rod can be driven by a motor to stir at the same time and start the heating function. Different stirring times can be set according to the particle size and shape, thereby achieving the purpose of precise homogenization and emulsification.

[0016] 2. In this utility model, while heating and stirring, two sets of scrapers are also driven to stir and clean the inner walls of the main mixing tank and the auxiliary mixing tank, thereby improving the cleanliness of the inner walls. Attached Figure Description

[0017] Figure 1A three-dimensional structural diagram of an apparatus for precisely homogenizing and emulsifying compound colorants, as proposed in this utility model;

[0018] Figure 2 This utility model provides a cross-sectional structural diagram of an apparatus for precisely homogenizing and emulsifying compound colorants.

[0019] Figure 3 A partial exploded structural diagram of the device for precisely homogenizing and emulsifying compound colorants proposed in this utility model;

[0020] Figure 4 This is a partial cross-sectional structural diagram of the device proposed by this utility model for precisely homogenizing and emulsifying compound colorants.

[0021] Legend: 1. Main mixing tank; 2. Dual mixing assembly; 201. Auxiliary mixing tank; 202. Motor; 203. First gear; 204. First electric heating stirring rod; 205. Second gear; 206. First bearing seat; 207. Connecting rod; 208. Third gear; 209. Second bearing seat; 210. Fourth gear; 211. Second electric heating stirring rod; 212. PLC control panel; 213. Discharge port; 3. Cleaning assembly; 301. Slot; 302. Top block; 303. Top rod; 304. Scraper; 305. Spring. Detailed Implementation

[0022] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0024] Example 1, such as Figure 1 - Figure 3As shown, this utility model provides a device for precisely homogenizing and emulsifying compound colorants, including a main mixing tank 1. A dual mixing assembly 2 is provided on one side of the main mixing tank 1. The dual mixing assembly 2 includes a secondary mixing tank 201. A motor 202 is connected to one side surface of the secondary mixing tank 201. A first gear 203 is connected to the bottom of the output end of the motor 202. A first electric heating stirring rod 204 is connected to the bottom of the first gear 203. A second gear 205 is connected to one side of the first gear 203. A connecting rod 207 is connected to one side of the second gear 205. A third gear 208 is connected to one end of the connecting rod 207. A fourth gear 210 is connected to the bottom of the third gear 208. The bottom of 210 is connected to a second electric heating stirring rod 211. The side surface of the auxiliary stirring box 201 near the second gear 205 is connected to a first bearing seat 206. The surface of the main stirring box 1 near the third gear 208 is connected to a second bearing seat 209. The front surface of the main stirring box 1 is connected to a PLC control panel 212. The bottom of the main stirring box 1 near the PLC control panel 212 is connected to a discharge port 213. The PLC control panel 212 is electrically connected to the motor 202, the first electric heating stirring rod 204, and the second electric heating stirring rod 211. The first gear 203 and the second gear 205 are meshed together. The third gear 208 and the fourth gear 210 are meshed together.

[0025] The overall effect of Embodiment 1 is that, when compounding colorants, the motor 202 can be started by controlling the switch. The output of the motor 202 drives the first gear 203 to rotate, which in turn drives the first electric heating stirring rod 204 to stir in the auxiliary stirring box 201. Simultaneously, the first gear 203 meshes with the second gear 205, which in turn drives the connecting rod 207 to rotate. The rotating connecting rod 207 also drives the third gear 208 and the fourth gear 210 to mesh, thereby driving the second electric heating stirring rod 211 to stir in the main stirring box 1. At this point, the colorant raw materials can be mixed. The mixture is poured into the auxiliary mixing tank 201. After being heated and stirred by the first electric heating stirring rod 204, it enters the main mixing tank 1 through the channel for further stirring. The stirring is different for raw materials of different shapes or sizes. The first bearing seat 206 can improve the stability of the connecting rod 207 when rotating, ensuring that the second gear 205 and the first gear 203 can mesh. The second bearing seat 209 can improve the stability of the second electric heating stirring rod 211 when rotating. The stirring time and heating time can be set through the PLC control panel 212 to achieve precise control and realize the precise homogenization and emulsification of the compound colorant.

[0026] Example 2, as Figure 1 and Figure 4As shown, cleaning components 3 are provided on both sides of the first electric heating stirring rod 204 and the second electric heating stirring rod 211. The cleaning components 3 include a slot 301, a spring 305 is provided inside the slot 301, a top block 302 is connected to the surface of the spring 305, a top rod 303 is connected to the surface of the top block 302, and a scraper 304 is connected to the outer surface of the top rod 303.

[0027] The effect achieved by the entire embodiment 2 is that, while heating and stirring, the spring 305 will push the top block 302 and drive the top rod 303 outward through its own elastic force, thereby driving the scraper 304 to stick to the inner wall. In this way, while stirring, the two sets of scrapers 304 will also stir and clean the inner walls of the main mixing tank 1 and the auxiliary mixing tank 201, improving the cleanliness of the inner wall and avoiding the problem of the inner wall adsorbing too many impurities and affecting subsequent use.

[0028] Working principle: When compounding colorants, the motor 202 can simultaneously drive the first electric heating stirring rod 204 and the second electric heating stirring rod 211 to stir and start the heating function. Different stirring times can be set according to the particle size and shape, thereby achieving the purpose of precise homogenization and emulsification. While heating and stirring, the two sets of scrapers 304 will also drive the inner walls of the main mixing box 1 and the auxiliary mixing box 201 to stir and clean, improving the cleanliness of the inner walls.

[0029] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from the technical solution of this utility model shall still fall within the protection scope of this utility model.

Claims

1. An apparatus for precisely homogenizing and emulsifying compound colorants, comprising a main mixing tank (1), characterized in that: A dual stirring assembly (2) is provided on one side of the main stirring tank (1); The dual stirring assembly (2) includes a secondary stirring tank (201), a motor (202) is connected to one side surface of the secondary stirring tank (201), a first gear (203) is connected to the bottom of the output end of the motor (202), a first electric heating stirring rod (204) is connected to the bottom of the first gear (203), a second gear (205) is connected to one side of the first gear (203), a connecting rod (207) is connected to one side of the second gear (205), a third gear (208) is connected to one end of the connecting rod (207), a fourth gear (210) is connected to the bottom of the third gear (208), and a second electric heating stirring rod (211) is connected to the bottom of the fourth gear (210).

2. The apparatus for precisely homogenizing and emulsifying compound colorants according to claim 1, characterized in that: The auxiliary mixing tank (201) has a first bearing seat (206) connected to the surface near the second gear (205), and the main mixing tank (1) has a second bearing seat (209) connected to the surface near the third gear (208).

3. The apparatus for precisely homogenizing and emulsifying compound colorants according to claim 2, characterized in that: The front surface of the main mixing tank (1) is connected to a PLC control panel (212), and the bottom of the main mixing tank (1) near the PLC control panel (212) is connected to a discharge port (213).

4. The apparatus for precisely homogenizing and emulsifying compound colorants according to claim 3, characterized in that: The PLC control panel (212) is electrically connected to the motor (202), the first electric heating stirring rod (204), and the second electric heating stirring rod (211).

5. The apparatus for precisely homogenizing and emulsifying compound colorants according to claim 4, characterized in that: The first gear (203) and the second gear (205) are meshed together, and the third gear (208) and the fourth gear (210) are meshed together.

6. The apparatus for precisely homogenizing and emulsifying compound colorants according to claim 1, characterized in that: Cleaning components (3) are provided on both sides of the first electric heating stirring rod (204) and the second electric heating stirring rod (211), and the cleaning components (3) include slots (301).

7. The apparatus for precisely homogenizing and emulsifying compound colorants according to claim 6, characterized in that: A spring (305) is provided inside the slot (301), a top block (302) is connected to the surface of the spring (305), a top rod (303) is connected to the surface of the top block (302), and a scraper (304) is connected to the outer surface of the top rod (303).

Images