High-speed dispersion system for pesticide preparation

Abstract

The utility model relates to the technical field of pesticide processing, in particular to a pesticide preparation high-speed dispersing system which comprises a base, a dispersing device, a fixing device and a protective device, an air cylinder is installed at the top end of the base, a fixing base is installed at the output end of the top end of the air cylinder, and the dispersing device is installed at the end, away from the air cylinder, of the fixing base. The fixing device is installed at the end, close to the dispersing device, of the side wall of the air cylinder, the protection device is installed at the top end of the fixing base, the dispersing shaft drives the dispersing disc and the turning blades to rotate, strong shearing force and vortex are generated, pesticide active ingredients are evenly dispersed in a solvent or water, and then the pesticide active ingredients are evenly dispersed in the solvent or water in cooperation with lifting of the air cylinder. The dispersion disc and the turning blades can move up and down for dispersion, the dispersion disc and the turning blades can act on materials at different heights through lifting of the air cylinder, the multi-layer dispersion effect is formed, the dispersion efficiency is improved, and it is guaranteed that the materials are evenly distributed in the whole dispersion tank.

Description

Technical Field

[0001] This utility model relates to the field of pesticide processing technology, specifically to a high-speed dispersion system for pesticide formulations. Background Technology

[0002] As is well known, pesticide formulations play a vital role in agricultural production in modern agriculture and industry, protecting crops from pests and diseases. However, the effectiveness and safety of pesticides largely depend on the dispersion quality during their preparation process, and traditional pesticide dispersion equipment has many limitations.

[0003] Traditional methods struggle to ensure uniform distribution of pesticide active ingredients in solvents or water, easily leading to excessively high or low local concentrations, affecting efficacy. They are not only inefficient in dispersion but also time-consuming, lacking effective fixing devices to secure different types of dispersion tanks, making them prone to shaking or displacement, thus affecting dispersion. Furthermore, during high-speed dispersion, materials may generate splashes, dust, or aerosols, endangering the health of operators and potentially polluting the working environment. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a high-speed dispersion system for pesticide formulations.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a high-speed dispersion system for pesticide formulations, comprising a base, a dispersion device, a fixing device, and a protective device. A cylinder is mounted on the top of the base, and a fixing seat is mounted on the top output end of the cylinder. The dispersion device is mounted on the end of the fixing seat away from the cylinder. The fixing device is mounted on the side wall of the cylinder near the dispersion device. The protective device is mounted on the top of the fixing seat. A controller is mounted on the side wall of the cylinder. The dispersion device includes a dispersion motor, a dispersion shaft, a dispersion disc, and a turning blade. The dispersion motor is mounted on the top of the fixing seat, and the bottom output end of the dispersion motor... The dispersing shaft is installed through the fixed base, and the dispersing disc is installed on the bottom wall of the dispersing shaft. The flaps are installed on the corners of the upper and lower side walls of the dispersing disc. The fixing device includes a fixed frame, a bidirectional screw, a drive motor, a slider, a fixing plate, and a V-groove. The fixed frame with a front opening is installed on the front side wall of the cylinder. The bidirectional screw is rotatably installed inside the fixed frame. The drive motor is installed through the side wall of the fixed frame at one end of the bidirectional screw. The slider is threaded onto both the left and right ends of the bidirectional screw. The fixing plate is fixedly installed on the side walls of both sets of sliders. The V-groove is opened between the two sets of fixing plates.

[0008] To protect the pesticide formulation dispersion process, this utility model has an improvement: the protective device includes an electric telescopic rod, a protective plate, and a cylindrical groove. Two sets of the electric telescopic rods are symmetrically installed on the top wall of the fixed base with respect to the central axis of the dispersion motor. The bottom output end of the electric telescopic rod passes through the fixed base and is fitted with the protective plate. The cylindrical groove is formed in the middle of the protective plate, and the dispersion shaft passes through the cylindrical groove.

[0009] Preferably, the improvement of this utility model is that the flap is rectangular.

[0010] Preferably, the present invention is improved in that the dispersing disc is provided in two sets.

[0011] Preferably, in this invention, the leaf blades are installed at an angle on the upper and lower sidewalls of the dispersing disc.

[0012] Preferably, in this invention, both the distributed motor and the drive motor are servo motors.

[0013] Preferably, the present invention is improved in that support legs are installed at the four corners of the bottom of the base.

[0014] Preferably, the present invention is improved in that the bottom wall of the support leg is equipped with a rubber pad.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, this utility model provides a high-speed dispersion system for pesticide formulations, which has the following beneficial effects:

[0017] This high-speed dispersion system for pesticide formulations, through its dispersion device and the lifting and lowering of the cylinder, allows the dispersion disc and the turning blades to act on the material at different heights, creating a multi-layered dispersion effect. This not only improves dispersion efficiency but also ensures the uniform distribution of the material throughout the dispersion tank. Through multiple up-and-down movements, the dispersion disc and the turning blades can continuously act on the material at different levels. Furthermore, the inclined rectangular turning blades can more effectively break up the agglomeration between pesticide particles, and the edges of the rectangular turning blades can better cut the material, ensuring that all materials are fully stirred and dispersed, achieving a more uniform dispersion effect.

[0018] This high-speed pesticide dispersion system uses a fixed device to drive a motor that rotates a bidirectional screw, causing a slider to move along the screw. The movement of the slider causes two sets of fixed plates to move inward or outward, adjusting the distance between them to accommodate dispersion tanks of different sizes. The V-groove can firmly clamp the dispersion tank, preventing it from shaking or shifting during high-speed dispersion, ensuring stable operation of the system. A stable dispersion environment helps extend the service life of the equipment and reduce the failure rate.

[0019] This high-speed pesticide dispersion system, through its protective device, uses a cylinder to drive a lifting device to move the dispersion disc and leaf blades up and down during the dispersion process. At this time, two sets of electric telescopic rods will move in opposite directions according to the cylinder's movement, ensuring that the protective plate is always located on the top wall of the dispersion tank. The protective plate can effectively prevent splashes, dust and aerosols that may be generated during the dispersion process from spreading outward, protecting the safety of operators and the cleanliness of the working environment. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention from a first angle;

[0021] Figure 2 In this utility model Figure 1 A magnified structural diagram of part A;

[0022] Figure 3 This is a three-dimensional structural diagram of the present invention from a first angle;

[0023] Figure 4 In this utility model Figure 3 A magnified structural diagram of part B.

[0024] In the diagram: 1. Base; 2. Cylinder; 3. Fixing seat; 4. Controller; 5. Dispersing motor; 6. Dispersing shaft; 7. Dispersing disc; 8. Flipping blade; 9. Fixing frame; 10. Bidirectional screw; 11. Drive motor; 12. Slider; 13. Fixing plate; 14. V-groove; 15. Electric telescopic rod; 16. Protective plate; 17. Cylindrical groove; 18. Support leg. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-4A high-speed dispersion system for pesticide formulations includes a base 1, a dispersion device, a fixing device, and a protective device. A cylinder 2 is mounted on the top of the base 1. A fixing seat 3 is mounted on the top output end of the cylinder 2. The dispersion device is mounted on the end of the fixing seat 3 away from the cylinder 2. The fixing device is mounted on the side wall of the cylinder 2 near the dispersion device. The protective device is mounted on the top of the fixing seat 3. A controller 4 is mounted on the side wall of the cylinder 2. The dispersion device includes a dispersion motor 5, a dispersion shaft 6, a dispersion disc 7, and a leaf-turning blade 8. The dispersion motor 5 is mounted on the top of the fixing seat 3. The dispersion shaft 6 is mounted through the bottom output end of the dispersion motor 5 and mounted on the bottom wall of the dispersion shaft 6. The dispersion disc 7 has flaps 8 installed at the corners of its upper and lower sidewalls. The fixing device includes a fixing frame 9, a bidirectional screw 10, a drive motor 11, sliders 12, fixing plates 13, and V-grooves 14. The front sidewall of the cylinder 2 is fitted with the fixing frame 9, which has a front opening. The bidirectional screw 10 is rotatably mounted inside the fixing frame 9. One end of the bidirectional screw 10 passes through the sidewall of the fixing frame 9 and is fitted with the drive motor 11. Sliders 12 are threaded onto both ends of the bidirectional screw 10. Fixing plates 13 are fixedly mounted on the sidewalls of both sets of sliders 12. V-grooves 14 are formed between the two sets of fixing plates 13. In this embodiment, during use, the dispersion tank is placed on... On base 1, pesticide raw materials (solid or liquid) and solvent or water are added to the dispersion tank. Dispersion parameters, such as rotation speed, time, and temperature, are set via controller 4. The drive motor 11 is started, driving the bidirectional screw 10 to rotate, causing the slider 12 to move along the screw, thereby adjusting the distance between the two sets of fixing plates 13. The V-groove 14 on the fixing plate 13 is used to stably clamp the dispersion tank, ensuring that it does not shake or shift during high-speed dispersion. The V-groove 14 can be adjusted according to different dispersion tank sizes to adapt to various specifications of dispersion tanks. This flexibility allows the system to handle different types of pesticide formulations and meet diverse production needs. Cylinder 2 is activated, pushing the fixing base 3 downward, so that the dispersion device approaches the top of the dispersion tank, thus entering... Once in the dispersion tank, the dispersion motor 5 is started, driving the dispersion disc 7 and the flapping blades 8 to rotate at high speed via the dispersion shaft 6. This generates strong shearing force and vortex, uniformly dispersing the pesticide active ingredients in the solvent or water. Then, in conjunction with the lifting and lowering of the cylinder 2, the dispersion disc 7 and the flapping blades 8 can move up and down to disperse the material. The lifting and lowering of the cylinder 2 allows the dispersion disc 7 and the flapping blades 8 to act on the material at different heights, creating a multi-layered dispersion effect. This not only improves dispersion efficiency but also ensures uniform distribution of the material throughout the dispersion tank. Through repeated up-and-down movements, the dispersion disc 7 and the flapping blades 8 can continuously act on the material at different levels, ensuring that all materials are fully stirred and dispersed, achieving a more uniform particle size distribution and reducing the possibility of dead zones forming on the tank walls or bottom.This avoids the problem of excessively high or low local concentrations.

[0027] In practical use, further protection is provided for the dispersion process of pesticide formulations. In this embodiment, the protective device includes an electric telescopic rod 15, a protective plate 16, and a cylindrical groove 17. Two sets of electric telescopic rods 15 are symmetrically installed on the top wall of the fixed base 3 around the central axis of the dispersing motor 5. The bottom output end of the electric telescopic rod 15 passes through the fixed base 3 and is fitted with the protective plate 16. The cylindrical groove 17 is formed in the middle of the protective plate 16, and the dispersing shaft 6 passes through the cylindrical groove 17. When it is necessary to disperse the pesticide formulation, the two sets of electric telescopic rods 15 are activated. The output ends of the two sets of electric telescopic rods 15 drive the protective plate 16 to descend until it reaches the top wall of the dispersing tank, thus protecting the top of the dispersing tank. The design of the cylindrical groove 17 allows for... The dispersion shaft 6 rotates freely while providing a certain sealing effect, further reducing the risk of material leakage. When the cylinder 2 drives the lifting device to move up and down for dispersion, the two sets of electric telescopic rods 15 move in opposite directions as the cylinder 2 rises and falls (for example, when the cylinder 2 descends, the electric telescopic rods 15 extend, keeping the protective plate 16 on the top wall of the dispersion tank; when the cylinder 2 rises, the electric telescopic rods 15 retract, keeping the protective plate 16 still covering the top wall of the dispersion tank). This ensures that the protective plate 16 remains on the top wall of the dispersion tank during operation. During the dispersion process, pesticide raw materials may generate splashes, dust, or aerosols. The presence of the protective plate 16 effectively prevents these substances from spreading outward, protecting the safety of operators and maintaining a clean working environment.

[0028] Preferably, in this embodiment, the blade 8 is rectangular. Compared with circular or other shaped blades, the rectangular blade 8 has a larger contact area, which allows it to come into contact with more material per unit time, generating stronger shear force and eddies, thereby more effectively breaking up the agglomeration between pesticide particles. The edge of the rectangular blade 8 can better cut the material, making the active ingredients of pesticides more evenly distributed in solvents or water, reducing the presence of large particles and improving the dispersion effect.

[0029] Preferably, in this embodiment, the dispersion disk 7 is provided in two sets. The dual dispersion disk 7 can generate a stronger convection effect, enabling the material to circulate rapidly in the dispersion tank and greatly improving the dispersion efficiency.

[0030] Preferably, in this embodiment, the blades 8 are obliquely installed on the upper and lower sidewalls of the dispersion disc 7. The obliquely installed blades 8 can generate stronger shear force when rotating because their contact angle with the material is no longer perpendicular, but forms an oblique cutting surface. This helps to break up the agglomeration between pesticide particles more effectively, so that the active ingredients are more evenly dispersed in the solvent or water. The oblique blades 8 can generate a stronger vortex effect when rotating. These vortices not only increase the mixing speed of the material, but also enable the material to form a complex flow pattern in the dispersion tank, further improving the dispersion effect.

[0031] Preferably, in this embodiment, both the dispersing motor 5 and the drive motor 11 are servo motors. Servo motors can achieve very precise speed control and can adjust the rotation speed with extremely high resolution. This is especially important for the dispersion process of pesticide formulations, because different pesticide formulations may require different dispersion speeds to achieve the best effect. The servo motor can automatically adjust the rotation speed according to preset parameters or real-time feedback to ensure the consistency and stability of the dispersion process.

[0032] Preferably, in this embodiment, support legs 18 are installed at the four corners of the bottom of the base 1. The four corner support legs 18 can evenly distribute the weight of the entire system on four points, avoiding tilting or shaking caused by unstable center of gravity. Especially during the distribution process, the equipment will generate vibration and impact force, and the four corner support legs 18 can effectively absorb these forces to ensure stable operation of the equipment.

[0033] Preferably, in this embodiment, the bottom wall of the support leg 18 is equipped with a rubber pad. The rubber pad has a high coefficient of friction, which can significantly increase the friction between the support leg 18 and the ground, preventing the equipment from sliding during operation. Especially on smooth surfaces (such as ceramic tiles or cement floors), the rubber pad can effectively prevent the equipment from moving due to external forces or vibrations, ensuring stable operation of the equipment.

[0034] To illustrate the possible application scenarios, technical principles, implementable specific solutions, and achievable objectives and effects of this application in detail, the following description, in conjunction with the listed specific embodiments and accompanying drawings, provides a detailed explanation. The embodiments described herein are merely illustrative of the technical solutions of this application and are therefore intended to limit the scope of protection of this application.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-speed dispersion system for pesticide formulations, comprising a base (1), a dispersion device, a fixing device, and a protective device, characterized in that: A cylinder (2) is mounted on the top of the base (1). A fixed seat (3) is mounted on the top output end of the cylinder (2). The dispersing device is mounted on the end of the fixed seat (3) away from the cylinder (2). The fixed device is mounted on the side wall of the cylinder (2) near the dispersing device. The protective device is mounted on the top of the fixed seat (3). A controller (4) is mounted on the side wall of the cylinder (2). The dispersing device includes a dispersing motor (5), a dispersing shaft (6), a dispersing disc (7), and a leaf vane (8). The dispersing motor (5) is mounted on the top of the fixed seat (3). The dispersing shaft (6) is mounted through the fixed seat (3) at the bottom output end of the dispersing motor (5). The dispersing disc (7) is mounted on the bottom wall of the dispersing shaft (6). The upper and lower sidewalls of the dispersion disc (7) are equipped with the flaps (8). The fixing device includes a fixing frame (9), a bidirectional screw (10), a drive motor (11), a slider (12), a fixing plate (13), and a V-groove (14). The front sidewall of the cylinder (2) is equipped with the fixing frame (9) with a front opening. The bidirectional screw (10) is rotatably installed inside the fixing frame (9). One end of the bidirectional screw (10) passes through the sidewall of the fixing frame (9) and is equipped with the drive motor (11). The sliders (12) are threaded on both the left and right ends of the bidirectional screw (10). The fixing plates (13) are fixedly installed on the sidewalls of both sets of sliders (12). The V-groove (14) is opened between the two sets of fixing plates (13).

2. The high-speed dispersion system for pesticide formulations according to claim 1, characterized in that: The protective device includes an electric telescopic rod (15), a protective plate (16), and a cylindrical groove (17). Two sets of electric telescopic rods (15) are symmetrically installed on the top wall of the fixed base (3) with respect to the central axis of the dispersing motor (5). The bottom output end of the electric telescopic rod (15) passes through the fixed base (3) and is equipped with the protective plate (16). The cylindrical groove (17) is opened in the middle of the protective plate (16), and the dispersing shaft (6) passes through the cylindrical groove (17).

3. The high-speed dispersion system for pesticide formulations according to claim 2, characterized in that: The flap (8) is rectangular in design.

4. The high-speed dispersion system for pesticide formulations according to claim 3, characterized in that: The dispersion disk (7) is provided in two sets.

5. The high-speed dispersion system for pesticide formulations according to claim 4, characterized in that: The leaf blade (8) is installed obliquely on the upper and lower side walls of the dispersion disc (7).

6. The high-speed dispersion system for pesticide formulations according to claim 5, characterized in that: Both the distributed motor (5) and the drive motor (11) are servo motors.

7. The high-speed dispersion system for pesticide formulations according to claim 6, characterized in that: Support legs (18) are installed at the four corners of the bottom of the base (1).

8. The high-speed dispersion system for pesticide formulations according to claim 7, characterized in that: The bottom wall of the support leg (18) is fitted with a rubber pad.

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