Double-clip type pyramid mixer

By installing a water guide seat and high-pressure nozzle inside the square cone mixing chamber, combined with a level gauge and main control unit, the automatic cleaning of the clamp-type square cone mixer is achieved, solving the problem of inconvenient cleaning of the mixer and improving the cleanliness and convenience of the mixer.

CN223774755UActive Publication Date: 2026-01-09SHANXI YUNPENG PHARMA
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Patent Information

Application Number
CN202423196259.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-01-09
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing clamp-type cone mixers are inconvenient to clean after use, and residual materials contaminate subsequent materials, and are not convenient for mixing different materials.

Method used

A water guide seat and high-pressure nozzle are installed in the square cone mixing chamber. Combined with a level gauge and main control unit, automated cleaning is achieved. The nozzle is driven by a flip motor to clean in all directions, and a level gauge and a closed protective plate are provided for water level control.

Benefits of technology

It achieves all-round cleaning of the cone-shaped mixing chamber, ensuring the cleanliness of the mixing chamber, facilitating the mixing of different materials, and improving the ease of use and cleaning of the mixer.

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Abstract

The utility model provides a double-clip type pyramid mixer, which relates to the technical field of pyramid mixers and comprises a fixed seat, a water guide seat for rotary adjustment is fixedly mounted in the fixed seat, an adjustable high-pressure spray head is fixedly mounted in the water guide seat, and the high-pressure spray head is fixedly mounted in the fixed seat. And a water supply hose group for conveying cleaning water is fixedly mounted at one end of the high-pressure spray head. The device has the advantages that the water guide seat and the high-pressure spray head which can be rotationally adjusted are arranged in the square-cone mixing bin, and water in the water supply hose group can be sprayed into the square-cone mixing bin in all directions through mutual matching between the water guide seat and the high-pressure spray head, so that the interior of the square-cone mixing bin is cleaned in all directions; the square-cone mixing machine has the advantages that the square-cone mixing bin is arranged in the square-cone mixing bin, residual materials in the square-cone mixing bin can be cleaned after the materials are mixed, the cleaned mixture is discharged, the cleanness of the square-cone mixing bin is guaranteed, different materials can be conveniently mixed, and the use convenience of the square-cone mixing machine is improved.
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Description

Technical Field

[0001] This utility model relates to the field of square cone mixer technology, and in particular to a clamp-type square cone mixer. Background Technology

[0002] The clamp-type square cone mixer is primarily used in pharmaceutical production for mixing solid powdery or granular materials. It offers high mixing uniformity, eliminates cross-contamination and dust, and meets the requirements of drug production. Quetiapine fumarate sustained-release tablets are a common medication for treating depressive episodes of schizophrenia and bipolar disorder, and the clamp-type square cone mixer is essential in its manufacturing process. In addition to meeting the requirements for large-scale, multi-variety mixing in pharmaceutical processing, the clamp-type square cone mixer also has wide applications in the chemical, light industry, and food industries.

[0003] However, existing clamp-type cone mixers are not easy to clean after use, and residual materials contaminate subsequent materials, making it difficult to mix different materials. Utility Model Content

[0004] Therefore, the purpose of this utility model is to propose a clamp-type square cone mixer to solve the problems mentioned in the background art and overcome the shortcomings of the existing technology.

[0005] To achieve the above objectives, one embodiment of this utility model provides a clamp-type square cone mixer, including a square cone mixing chamber for mixing materials. Control brackets supporting and controlling the square cone mixing chamber are provided at both ends. A detachable fixed base is fixedly installed at the top of the square cone mixing chamber. A water guide seat for rotational adjustment is fixedly installed inside the fixed base. An adjustable high-pressure nozzle is fixedly installed inside the water guide seat. A water delivery hose assembly for conveying cleaning water is fixedly installed at one end of the high-pressure nozzle. A fastening bracket for locking and securing the nozzle is fixedly installed inside the fixed base. A level gauge for detecting the depth of the cleaning water is fixedly installed inside the square cone mixing chamber. The level gauge is signal-connected to a main control unit for automated control. The main control unit is signal-connected to a closed protective plate.

[0006] Preferably, in any of the above embodiments, the cone-shaped mixing chamber has a mixing cavity for mixing materials, and the two ends of the cone-shaped mixing chamber are provided with fixing frames to support it. The fixing frames are fixedly installed at one end of the top of the control bracket, and the control bracket is provided with a central control module that is signal-connected to the main control unit.

[0007] The above technical solution is adopted: the square cone mixing chamber is supported by the control bracket, which ensures the stability of the square cone mixing chamber during operation and can withstand the impact and vibration of materials during the mixing process. The central control module inside the control bracket is connected to the main control unit, realizing centralized monitoring and automated control of the entire mixer's operating status.

[0008] Preferably, in any of the above solutions, the fixed base is inserted into the interior of the square cone mixing chamber, and the water guide base includes a flip motor connected to the main control unit signal and a rotating base supporting the high-pressure nozzle. The flip motor is fixedly installed inside the fixed base, and a rotating base rotatably connected to the fixed base is fixedly installed at one end of the flip motor. The rotating base and the water delivery hose assembly are fixedly installed.

[0009] The above technical solution employs a plug-in installation method inside the cone-shaped mixing chamber, facilitating easy disassembly and assembly, and allowing for convenient inspection and maintenance of its internal components. Simultaneously, the fixed base provides a stable mounting platform for components such as the water guide seat and high-pressure nozzles, ensuring their accurate positioning and stable operation during work. During cleaning, the rotating motor, under the signal control of the main control unit, drives the rotating base to rotate, allowing the high-pressure nozzles to adjust their spray angle according to cleaning requirements. This ensures comprehensive water coverage inside the cone-shaped mixing chamber, eliminating blind spots. Furthermore, the rotating base is fixedly connected to the water delivery hose assembly, guaranteeing smooth water delivery to the high-pressure nozzles and providing a stable water supply. This allows the high-pressure nozzles to continuously and stably spray high-pressure water, effectively removing residual materials from the mixing chamber, improving cleaning efficiency, ensuring the cleanliness of the mixing chamber, and meeting the hygiene requirements for mixing different materials.

[0010] Preferably, in any of the above embodiments, the high-pressure nozzle includes a regulating motor connected to the main control unit and a water nozzle that directs the water flow. The regulating motor is fixedly installed inside the rotating base, and the output end of the regulating motor is fixedly installed with a water nozzle that rotates inside the rotating base.

[0011] The above technical solution is adopted: during cleaning, the adjusting motor controls the rotation of the water spray head inside the rotating seat according to the instructions of the main control unit, which can adjust the water spray direction. Combined with the rotation of the water guide seat, it can accurately clean every corner inside the mixing chamber.

[0012] Preferably, in any of the above embodiments, the water delivery hose assembly includes a water storage tank for storing water and a water delivery hose for conveying water flow. The water storage tank is fixedly installed on the top of the control bracket, and a high-pressure pump for pumping water flow is installed inside the water storage tank. The water storage tank is fixedly installed through the high-pressure pump and the water delivery hose.

[0013] The above technical solution is adopted: the internal high-pressure pump provides a powerful power source for cleaning water. After the high-pressure pump pressurizes the water in the water storage tank, it is delivered to the interior of the high-pressure nozzle through the water guide hose. The water guide hose has good flexibility and can adapt to the positional changes when the water guide seat rotates and the high-pressure nozzle adjusts the spray direction, ensuring a stable and reliable water supply throughout the cleaning process.

[0014] Preferably, in any of the above embodiments, the fastening bracket includes a fastening spring that provides support and a snap-fit ​​block that engages with the fixed base. The fastening spring is fixedly installed inside the fixed base, and one end of the fastening spring is fixedly installed with a snap-fit ​​block that moves inside the fixed base.

[0015] The above technical solution is adopted: the fastening spring provides elastic support for the snap-fit ​​block. When the fixed seat is installed inside the square cone mixing chamber, the snap-fit ​​block engages with the corresponding structure inside the square cone mixing chamber under the action of the fastening spring, thereby achieving fastening and fixing of the fixed seat. When it is necessary to disassemble the fixed seat, a certain external force is applied to overcome the elastic force of the fastening spring, so that the snap-fit ​​block is disengaged from the snap-fit ​​state, and the fixed seat can be easily removed, which facilitates the disassembly and assembly of the fixed seat.

[0016] Preferably, in any of the above embodiments, one end of the level gauge is fixedly installed with a detection seat for supporting and fixing it, and the closed protective plate includes an electric telescopic rod connected to the main control unit signal and a barrier plate for sealing the detection seat. The electric telescopic rod is fixedly installed inside the detection seat, and one end of the electric telescopic rod is fixedly installed with a barrier plate that moves inside the detection seat.

[0017] Using the above technical solution: the level gauge can accurately detect the depth of cleaning water in the mixing chamber. The level gauge can transmit water level information to the main control unit in real time. The main control unit can precisely control the water supply and stop operation of the water supply hose group according to the preset water level threshold, realizing automated water level control in the cleaning process. In addition, the electric telescopic rod drives the baffle plate to move according to the control of the main control unit. When the level gauge is working normally, the baffle plate is in the open state, which does not affect the level gauge's detection of water level. When it is necessary to prevent debris from entering the level gauge or to perform other maintenance operations, the electric telescopic rod drives the baffle plate to close, providing closed protection for the level gauge.

[0018] Compared with the prior art, the advantages and beneficial effects of this utility model are as follows:

[0019] 1. The square cone mixing chamber is equipped with a rotatable and adjustable water guide seat and high-pressure nozzle. The interaction between the water guide seat and the high-pressure nozzle allows water from the water delivery hose assembly to be sprayed into the square cone mixing chamber from all directions, achieving comprehensive cleaning of the interior. This enables the cleaning of any remaining material after mixing and the discharge of the cleaned mixture, ensuring the cleanliness of the square cone mixing chamber. This facilitates the mixing of different materials and improves the ease of use of the square cone mixer.

[0020] 2. A level gauge is installed inside the cone-shaped mixing chamber to detect the internal liquid level, and a closed protective plate is installed on one side of the level gauge to protect it, so as to facilitate precise control of the amount of water used for cleaning inside the cone-shaped mixing chamber and improve the convenience of cleaning.

[0021] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0022] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0023] Figure 1 This is a schematic diagram of the structure according to an embodiment of the present utility model;

[0024] Figure 2 This is a structural schematic diagram of the fixing base according to an embodiment of the present utility model;

[0025] Figure 3 This is an exploded structural diagram of the fixing seat according to an embodiment of the present utility model;

[0026] Figure 4 This is a cross-sectional structural diagram of the square cone mixing chamber according to an embodiment of the present invention;

[0027] Figure 5 This is a cross-sectional structural diagram of the detection seat according to an embodiment of the present utility model;

[0028] The components are: 1-square cone mixing chamber, 2-control bracket, 3-fixed seat, 4-water guide seat, 41-tilting motor, 42-rotating seat, 5-high pressure nozzle, 51-adjusting motor, 52-spray head, 6-water delivery hose assembly, 61-water storage tank, 62-water guide hose, 7-fastening bracket, 71-fastening spring, 72-clamping block, 8-level gauge, 9-enclosed protective plate, 91-electric telescopic rod, 92-barrier plate, 10-detection seat. Detailed Implementation

[0029] The present invention will be further described below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited to the following description.

[0030] like Figure 1-5 As shown in the figure, a clamp-type square cone mixer of this utility model includes a square cone mixing chamber 1 for mixing materials. Control brackets 2 are provided at both ends of the square cone mixing chamber 1 to support and control it. A detachable fixed base 3 is fixedly installed at the top of the square cone mixing chamber 1. A water guide seat 4 for rotational adjustment is fixedly installed inside the fixed base 3. An adjustable high-pressure nozzle 5 is fixedly installed inside the water guide seat 4. A water delivery hose assembly 6 for conveying cleaning water is fixedly installed at one end of the high-pressure nozzle 5. A fastening bracket 7 for locking and securing it is fixedly installed inside the fixed base 3. A level gauge 8 for detecting the depth of the cleaning water is fixedly installed inside the square cone mixing chamber 1. The level gauge 8 is signal-connected to a main control unit for automated control. The main control unit is signal-connected to a closed protective plate 9.

[0031] Preferably, in any of the above schemes, the inside of the cone-shaped mixing chamber 1 is provided with a mixing cavity for mixing materials, and the two ends of the cone-shaped mixing chamber 1 are provided with a fixing frame for supporting it. The fixing frame is fixedly installed at one end of the top of the control bracket 2, and the inside of the control bracket 2 is provided with a central control module that is connected to the main control unit.

[0032] The above technical solution is adopted: the control bracket 2 supports the square cone mixing chamber 1, ensuring the stability of the square cone mixing chamber 1 during operation and enabling it to withstand the impact and vibration of materials during mixing. The central control module inside the control bracket 2 is connected to the main control unit, realizing centralized monitoring and automated control of the entire mixer's operating status.

[0033] Preferably, in any of the above schemes, the fixed base 3 is inserted into the inside of the square cone mixing chamber 1, and the water guide base 4 includes a flip motor 41 connected to the main control unit signal and a rotating base 42 that supports the high pressure nozzle 5. The flip motor 41 is fixedly installed inside the fixed base 3, and a rotating base 42 that is rotatably connected to the fixed base 3 is fixedly installed at one end of the flip motor 41. The rotating base 42 and the water delivery hose assembly 6 are fixedly installed.

[0034] The above technical solution employs a plug-in installation method inside the cone-shaped mixing chamber 1, facilitating the disassembly and assembly of the fixed base 3 and enabling easy inspection and maintenance of its internal components. Simultaneously, the fixed base 3 provides a stable mounting platform for components such as the water guide seat 4 and the high-pressure nozzle 5, ensuring they maintain accurate positioning and stable operation during operation. During cleaning, the rotating motor 41, under the signal control of the main control unit, drives the rotating seat 42 to rotate, allowing the high-pressure nozzle 5 to adjust its spray angle according to cleaning requirements. This ensures comprehensive water coverage of the high-pressure nozzle 5 when cleaning the inside of the cone-shaped mixing chamber 1, guaranteeing no dead angles. Furthermore, the rotating seat 42 is fixedly connected to the water delivery hose assembly 6, ensuring smooth delivery of cleaning water to the high-pressure nozzle 5, providing a stable water supply and enabling the high-pressure nozzle 5 to continuously and stably spray high-pressure water, effectively removing residual materials from the mixing chamber, improving cleaning efficiency, ensuring the cleanliness of the mixing chamber, and meeting the hygiene requirements for mixing different materials.

[0035] Preferably, in any of the above schemes, the high-pressure nozzle 5 includes a regulating motor 51 connected to the main control unit and a water nozzle 52 that directs the water flow. The regulating motor 51 is fixedly installed inside the rotating base 42, and the output end of the regulating motor 51 is fixedly installed with the water nozzle 52 that rotates inside the rotating base 42.

[0036] The above technical solution is adopted: During cleaning, the adjusting motor 51 controls the rotation of the water spray head 52 inside the rotating seat 42 according to the instructions of the main control unit, which can adjust the water spray direction. Combined with the rotation of the water guide seat 4, it can accurately clean every corner inside the mixing chamber.

[0037] Preferably, the water delivery hose assembly 6 includes a water storage tank 61 for storing water and a water delivery hose 62 for conveying water flow. The water storage tank 61 is fixedly installed on the top of the control bracket 2. A high-pressure pump for pumping water flow is installed inside the water storage tank 61. The water storage tank 61 is fixedly installed through the high-pressure pump and the water delivery hose 62.

[0038] The above technical solution is adopted: the internal high-pressure pump provides a powerful power source for cleaning water. After the high-pressure pump pressurizes the water in the water storage tank 61, it is delivered to the interior of the high-pressure nozzle 5 through the water guide hose 62. The water guide hose 62 has good flexibility and can adapt to the position changes when the water guide seat 4 rotates and the high-pressure nozzle 5 adjusts the spray direction, ensuring a stable and reliable water supply throughout the cleaning process.

[0039] Preferably, in any of the above embodiments, the fastening bracket 7 includes a fastening spring 71 that provides support and a locking block 72 that engages with the fixing base 3. The fastening spring 71 is fixedly installed inside the fixing base 3, and one end of the fastening spring 71 is fixedly installed with the locking block 72 that moves inside the fixing base 3.

[0040] The above technical solution is adopted: the fastening spring 71 provides elastic support for the snap-fit ​​block 72. When the fixed seat 3 is installed inside the square cone mixing chamber 1, the snap-fit ​​block 72 engages with the corresponding structure inside the square cone mixing chamber 1 under the action of the fastening spring 71, thereby fastening and fixing the fixed seat 3. When it is necessary to disassemble the fixed seat 3, a certain external force is applied to overcome the elastic force of the fastening spring 71, so that the snap-fit ​​block 72 is disengaged from the snap-fit ​​state, and the fixed seat 3 can be easily removed, which facilitates the disassembly and assembly of the fixed seat 3.

[0041] Preferably, in any of the above schemes, a detection seat 10 is fixedly installed at one end of the level gauge 8 to support and fix it, and the closed protective plate 9 includes an electric telescopic rod 91 connected to the main control unit signal and a barrier plate 92 that closes the detection seat 10. The electric telescopic rod 91 is fixedly installed inside the detection seat 10, and a barrier plate 92 that moves inside the detection seat 10 is fixedly installed at one end of the electric telescopic rod 91.

[0042] Using the above technical solution: the level gauge 8 can accurately detect the depth of the cleaning water in the mixing chamber. The level gauge 8 can transmit the water level information to the main control unit in real time. The main control unit can precisely control the water supply and stop operation of the water supply hose group 6 according to the preset water level threshold, realizing the automated water level control in the cleaning process. In addition, the electric telescopic rod 91 drives the baffle plate 92 to move according to the control of the main control unit. When the level gauge 8 is working normally, the baffle plate 92 is in the open state, which does not affect the level gauge 8's detection of the water level. When it is necessary to prevent debris from entering the level gauge 8 or to perform other maintenance operations, the electric telescopic rod 91 drives the baffle plate 92 to close, thus sealing and protecting the level gauge 8.

[0043] The working principle of this clamp-type square cone mixer is as follows:

[0044] During cleaning, the main control unit controls the high-pressure pump in the water storage tank 61 of the water supply hose assembly 6 to operate, and water is delivered to the high-pressure nozzle 5 through the water guide hose 62. The adjusting motor 51 drives the water nozzle 52 to adjust its direction, and the tilting motor 41 drives the water guide seat 4 to rotate, achieving all-round water spray cleaning. The level gauge 8 monitors the water level in real time and transmits the signal to the main control unit. When the water level reaches the threshold, the main control unit controls the water supply to stop.

[0045] Compared with the prior art, the present invention has the following advantages:

[0046] 1. Inside the square cone mixing chamber 1, a water guide seat 4 and a high-pressure nozzle 5 that can be rotated and adjusted are installed. The water guide seat 4 and the high-pressure nozzle 5 work together to spray water from inside the water delivery hose assembly 6 into the square cone mixing chamber 1 from all directions, achieving comprehensive cleaning of the inside of the square cone mixing chamber 1. This allows for the cleaning of any remaining material inside the square cone mixing chamber 1 after material mixing, and the cleaned mixture is then discharged, ensuring the cleanliness of the square cone mixing chamber 1. This facilitates the mixing of different materials and improves the ease of use of the square cone mixer.

[0047] 2. A level gauge 8 is installed inside the square cone mixing chamber 1 to detect the liquid level inside, and a closed protective plate 9 is installed on one side of the level gauge 8 to protect it, so as to facilitate precise control of the amount of water used for cleaning inside the square cone mixing chamber 1 and improve the convenience of cleaning.

Claims

1. A clamp-type square cone mixer, comprising a square cone mixing chamber (1) for mixing materials, wherein control brackets (2) are provided at both ends of the square cone mixing chamber (1) for supporting and controlling it, characterized in that: The top of the square cone mixing chamber (1) is fixedly installed with a detachable mounting base (3). Inside the mounting base (3) is a water guide seat (4) for rotation adjustment. Inside the water guide seat (4) is an adjustable high-pressure nozzle (5). One end of the high-pressure nozzle (5) is fixedly installed with a water delivery hose assembly (6) for conveying cleaning water. Inside the mounting base (3) is a fastening seat (7) for locking and fixing it. Inside the square cone mixing chamber (1) is a level gauge (8) for detecting the depth of cleaning water. The level gauge (8) is connected to a main control unit for automatic control. The main control unit is connected to a closed protective plate (9).

2. The clamp-type square cone mixer as described in claim 1, characterized in that: The cone-shaped mixing chamber (1) has a mixing cavity for mixing materials. The cone-shaped mixing chamber (1) has fixed frames at both ends to support it. The fixed frames are fixedly installed at one end of the top of the control bracket (2). The control bracket (2) has a central control module that is connected to the main control unit.

3. The clamp-type square cone mixer as described in claim 2, characterized in that: The fixed seat (3) is inserted into the inside of the square cone mixing chamber (1). The water guide seat (4) includes a flip motor (41) connected to the main control unit signal and a rotating seat (42) that supports the high pressure nozzle (5). The flip motor (41) is fixedly installed inside the fixed seat (3). One end of the flip motor (41) is fixedly installed with a rotating seat (42) that is rotatably connected to the fixed seat (3). The rotating seat (42) and the water delivery hose assembly (6) are fixedly installed.

4. The clamp-type square cone mixer as described in claim 3, characterized in that: The high-pressure nozzle (5) includes a regulating motor (51) connected to the main control unit and a water nozzle (52) that directs the water flow. The regulating motor (51) is fixedly installed inside the rotating base (42), and the output end of the regulating motor (51) is fixedly installed with a water nozzle (52) that rotates inside the rotating base (42).

5. A clamp-type square cone mixer as described in claim 4, characterized in that: The water delivery hose assembly (6) includes a water storage tank (61) for storing water and a water delivery hose (62) for conveying water flow. The water storage tank (61) is fixedly installed on the top of the control bracket (2). The water storage tank (61) is equipped with a high-pressure pump for pumping water flow inside. The water storage tank (61) is fixedly installed through the high-pressure pump and the water delivery hose (62).

6. A clamp-type square cone mixer as described in claim 5, characterized in that: The fastening bracket (7) includes a fastening spring (71) that provides support and a snap-fit ​​block (72) that engages with the fixed base (3). The fastening spring (71) is fixedly installed inside the fixed base (3), and one end of the fastening spring (71) is fixedly installed with a snap-fit ​​block (72) that moves inside the fixed base (3).

7. A clamp-type square cone mixer as described in claim 6, characterized in that: One end of the level gauge (8) is fixedly installed with a detection seat (10) for supporting and fixing it. The closed protective plate (9) includes an electric telescopic rod (91) connected to the main control unit signal and a barrier plate (92) for sealing the detection seat (10). The electric telescopic rod (91) is fixedly installed inside the detection seat (10), and one end of the electric telescopic rod (91) is fixedly installed with a barrier plate (92) that moves inside the detection seat (10).