Coating machine with anti-dripping structure

Abstract

The utility model relates to the technical field of coating machines, in particular to a coating machine with an anti-dripping structure, which comprises a workbench, a protective cover, a mechanical arm and a sprayer, the device comprises a workbench, a protective cover is connected to the upper surface of the workbench, a mechanical arm is connected to the upper portion of the inner wall of the protective cover, the other end of the mechanical arm is connected with a sprayer, the upper surface of the workbench is connected with a controller, a material receiving mechanism is arranged on one side of the sprayer, and a purifying mechanism is arranged on one side of the protective cover. According to the coating machine with the anti-dripping structure, a large servo motor and a small servo motor are started to drive a hopper to rotate to the position below a sprayer, coating dripping from the sprayer is stored, and then the coating machine can prevent dripping; according to the coating machine with the anti-dripping structure, the circulating fan is started to feed air in the protective cover into the filter box to filter and absorb impurities, and then the air returns into the protective cover, so that the coating machine purifies the air.

Description

Technical Field

[0001] This utility model relates to the field of coating machine technology, specifically a coating machine with an anti-drip structure. Background Technology

[0002] A coating machine is a device used to coat the surface of objects, and it is widely used in manufacturing, automotive, furniture, electronics and other industries. Its main function is to evenly spray paint onto the surface to be treated, in order to protect and enhance the product. However, existing coating machines still have certain shortcomings in use, such as...

[0003] Announcement No. CN219597056U proposes a spraying device with an anti-drip structure. This solves the problem that current spraying devices on the market lack an anti-drip structure, causing paint residue to drip from the nozzle after spraying, sometimes even onto the battery box, affecting its appearance and requiring repainting, thus reducing spraying efficiency and user inconvenience. Furthermore, the anti-drip structure is difficult to retract, reducing the overall practicality of the device. The device includes a worktable with two side plates fixed to its top, a top plate between the side plates, and a connecting rod fixed to the bottom of the top plate. A spraying component is located at the bottom of the connecting rod, and a fixing rod is fixed to the side of the connecting rod. This utility model, with its anti-drip structure, effectively prevents paint dripping, improves spraying efficiency, enhances the overall practicality of the device, and facilitates the retraction and deployment of the anti-drip structure, making it convenient for users.

[0004] The aforementioned document describes a method to prevent paint dripping by manually rotating the protective shell under the part to be painted. However, manual rotation is slow, and paint begins to drip from the part after painting, making it impossible to prevent paint dripping in time. Furthermore, it is difficult to discharge the collected paint after it has been collected. Therefore, a painting machine with an anti-drip structure is proposed to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a coating machine with an anti-drip structure to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a coating machine with an anti-drip structure, comprising: a workbench, a protective cover, a robotic arm, and a sprayer; the upper surface of the workbench is connected to the protective cover, the upper inner wall of the protective cover is connected to the robotic arm, the other end of the robotic arm is connected to the sprayer, the upper surface of the protective cover is connected to a controller, one side of the sprayer is provided with a material receiving mechanism, and one side of the protective cover is provided with a purification mechanism;

[0007] The material receiving mechanism includes: a support plate, a hopper, a valve, a large worm gear, a large worm, a large servo motor, a small worm gear, a small worm, and a small servo motor. The front and rear of the sprayer are rotatably connected to one end of the support plate, and the other end of the support plate is rotatably connected to the hopper.

[0008] Preferably, a valve is connected to the bottom of the hopper.

[0009] Preferably, a large worm gear is connected to the front end of the support plate near the sprayer, a large worm is meshed with one side of the large worm gear, and a large servo motor is connected above the large worm via a coupling. The large servo motor is connected to the front of the sprayer via a motor mount.

[0010] Preferably, a small worm gear is connected to the front end of the support plate near the hopper, a small worm is meshed with one side of the small worm gear, and a small servo motor is connected to the lower part of the small worm through a coupling. The small servo motor is connected to the front of the hopper through a motor mount.

[0011] Preferably, the purification mechanism includes: an air inlet box, an air inlet hopper, an air inlet pipe, a filter box, a circulating fan, an air outlet pipe, an air outlet box, an air outlet hopper, a filter screen, a biological filter membrane layer, and an activated carbon layer. The air inlet box is connected to one side of the protective cover, and the air inlet hopper is connected through one side of the inner wall of the air inlet box. The air inlet hopper is connected through one side of the inner wall of the protective cover.

[0012] Preferably, an air intake pipe is connected to the top of the air intake box, and a filter box is connected to the other end of the air intake pipe. The filter box is connected to the upper surface of the protective cover, and a circulating fan is connected to one side of the filter box. The circulating fan is connected to the upper surface of the protective cover, and an air outlet pipe is connected to the rear of the circulating fan.

[0013] Preferably, the end of the air outlet pipe away from the circulating fan is connected to an air outlet box, the air outlet box is connected to one side of the protective cover, and an air outlet bucket is connected through one side of the inner wall of the air outlet box, the air outlet bucket being connected through one side of the inner wall of the protective cover.

[0014] Preferably, a filter screen is connected to the inner wall of the filter box, a biological filter membrane layer is connected to the inner wall of the filter box on the side of the filter screen near the circulating fan, and an activated carbon layer is connected to the inner wall of the filter box on the side of the biological filter membrane layer near the circulating fan.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: The coating machine with an anti-drip structure, by starting the large and small servo motors, drives the hopper to rotate below the sprayer, storing the paint dripping from the sprayer, thus preventing dripping; the coating machine with an anti-drip structure, by starting the circulating fan, sends the air inside the protective cover into the filter box to filter and absorb impurities before returning it to the protective cover, thus purifying the air. The specific details are as follows:

[0016] 1. By starting the large servo motor to rotate the hopper to below the sprayer, and simultaneously starting the small servo motor to rotate the hopper, keeping it vertical at all times, the paint dripping from the sprayer is stored, thus preventing the coating machine from dripping.

[0017] 2. By starting the circulating fan, the air inside the protective cover is drawn into the filter box. After being filtered by the filter screen and biological filter membrane layer and adsorbed by the activated carbon layer, it is sent back into the protective cover by the circulating fan for circulation. This process purifies and absorbs the air inside the protective cover, thereby allowing the coating machine to purify the air. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the main structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of the hopper of this utility model;

[0021] Figure 4 This is a schematic diagram of the three-dimensional cross-sectional structure of the filter box of this utility model.

[0022] In the diagram: 1. Workbench; 2. Protective cover; 3. Robotic arm; 4. Sprayer; 5. Controller; 6. Material receiving mechanism; 601. Support plate; 602. Hopper; 603. Valve; 604. Large worm gear; 605. Large worm; 606. Large servo motor; 607. Small worm gear; 608. Small worm; 609. Small servo motor; 7. Purification mechanism; 701. Air inlet box; 702. Air inlet hopper; 703. Air inlet pipe; 704. Filter box; 705. Circulating fan; 706. Air outlet pipe; 707. Air outlet box; 708. Air outlet hopper; 709. Filter screen; 710. Biofiltration membrane layer; 711. Activated carbon layer. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-4 This utility model provides a technical solution: a coating machine with an anti-drip structure, including: a workbench 1, a protective cover 2, a robotic arm 3, and a sprayer 4; the upper surface of the workbench 1 is connected to the protective cover 2, the upper part of the inner wall of the protective cover 2 is connected to the robotic arm 3, the other end of the robotic arm 3 is connected to the sprayer 4, the upper surface of the protective cover 2 is connected to a controller 5, a material receiving mechanism 6 is provided on one side of the sprayer 4, and a purification mechanism 7 is provided on one side of the protective cover 2.

[0025] The receiving mechanism 6 includes: a support plate 601, a hopper 602, a valve 603, a large worm gear 604, a large worm 605, a large servo motor 606, a small worm gear 607, a small worm 608, and a small servo motor 609. The front and rear parts of the sprayer 4 are rotatably connected to one end of the support plate 601, and the other end of the support plate 601 is rotatably connected to the hopper 602. The bottom of the hopper 602 is connected to the valve 603. A large worm gear 604 is connected to the front end of the support plate 601 near the sprayer 4. A large worm 605 is meshed with one side of the large worm gear 604. A large servo motor 606 is connected to the top of the large worm 605 via a coupling. The large servo motor 606 is connected to the front of the sprayer 4 via a motor mount. A small worm gear 607 is connected to the front end of the support plate 601 near the hopper 602. A small worm 608 is meshed with one side of the small worm gear 607. A small servo motor 609 is connected to the bottom of the small worm 608 via a coupling. The small servo motor 609 is connected to the front of the hopper 602 via a motor mount.

[0026] In practice, the large servo motor 606 is started to drive the large worm gear 605 to rotate the large worm wheel 604. The large worm wheel 604 drives the support plate 601 to rotate on the sprayer 4, rotating the hopper 602 to below the sprayer 4. At the same time, the small servo motor 609 is started to drive the small worm gear 608 to rotate the small worm wheel 607, causing the hopper 602 to rotate on the support plate 601, keeping the hopper 602 always vertical and storing the paint dripping from the sprayer 4. The container can be placed below the valve 603, and the valve 603 can be opened to discharge the paint in the hopper 602, thus preventing the coating machine from dripping.

[0027] See Figure 1 , Figure 2 and Figure 4It is known that the purification mechanism 7 includes: an air inlet box 701, an air inlet hopper 702, an air inlet pipe 703, a filter box 704, a circulating fan 705, an air outlet pipe 706, an air outlet box 707, an air outlet hopper 708, a filter screen 709, a biological filter membrane layer 710, and an activated carbon layer 711. The air inlet box 701 is connected to one side of the protective cover 2. The air inlet hopper 702 is connected through one side of the inner wall of the air inlet box 701. The air inlet hopper 702 is connected through one side of the inner wall of the protective cover 2. The air inlet pipe 703 is connected to the top of the air inlet box 701. The filter box 704 is connected to the other end of the air inlet pipe 703. The filter box 704 is connected to the upper surface of the protective cover 2, and a circulating fan 705 is connected to one side of the filter box 704. The circulating fan 705 is connected to the upper surface of the protective cover 2, and an air outlet pipe 706 is connected to the rear of the circulating fan 705. An air outlet box 707 is connected to the end of the filter box 704 that is furthest from the circulating fan 705. The air outlet box 707 is connected to one side of the protective cover 2, and an air outlet hopper 708 is connected through one side of the inner wall of the air outlet box 707. The air outlet hopper 708 is connected through one side of the inner wall of the protective cover 2. A filter screen 709 is connected to the inner wall of the filter box 704 on the side of the circulating fan 705. A biological filter membrane layer 710 is connected to the inner wall of the filter box 704 on the side of the biological filter membrane layer 710 that is closer to the circulating fan 705. An activated carbon layer 711 is connected to the inner wall of the filter box 704 on the side of the biological filter membrane layer 710 that is closer to the circulating fan 705.

[0028] In practice, the circulating fan 705 is started to draw air from the protective cover 2 into the air intake box 701 through the air intake hopper 702, and then into the filter box 704 through the air intake pipe 703. After being filtered by the filter screen 709 and the biological filter membrane layer 710, and adsorbed by the activated carbon layer 711, the air is sent by the circulating fan 705 from the air outlet pipe 706 into the air outlet box 707, and then returns to the protective cover 2 from the air outlet hopper 708 for circulation. This process purifies and absorbs the air inside the protective cover 2, preventing the volatile organic compounds contained in the coating from volatilizing in the air and causing harm to the health of workers and the environment.

[0029] In summary: When using this coating machine with an anti-drip structure, firstly, open the cabinet door at the front of the protective cover 2, place the item to be sprayed on the tray on the workbench 1, then close the cabinet door, operate the controller 5 to set the spraying path, start the robotic arm 3 to move the sprayer 4, and spray the surface of the placed item. After spraying, start the large servo motor 606 and the small servo motor 609 to rotate the hopper 602 to the bottom of the sprayer 4, allowing the remaining paint to drip into the hopper 602. Then, start the circulating fan 705 to draw the air in the protective cover 2 into the filter box 704 for filtration and absorption, and then return it to the protective cover 2 for air circulation and purification. Finally, open the cabinet door at the front of the protective cover 2 and remove the sprayed item. The content not described in detail in this description belongs to the prior art known to those skilled in the art.

[0030] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A coating machine with an anti-drip structure, comprising: A workbench (1), a protective cover (2), a robotic arm (3), and a sprayer (4) are characterized in that: a protective cover (2) is connected to the upper surface of the workbench (1), a robotic arm (3) is connected to the upper inner wall of the protective cover (2), a sprayer (4) is connected to the other end of the robotic arm (3), a controller (5) is connected to the upper surface of the protective cover (2), a material receiving mechanism (6) is provided on one side of the sprayer (4), and a purification mechanism (7) is provided on one side of the protective cover (2); The receiving mechanism (6) includes: a support plate (601), a hopper (602), a valve (603), a large worm gear (604), a large worm (605), a large servo motor (606), a small worm gear (607), a small worm (608), and a small servo motor (609). The front and rear parts of the sprayer (4) are rotatably connected to one end of the support plate (601), and the other end of the support plate (601) is rotatably connected to the hopper (602).

2. A coating machine with an anti-drip structure according to claim 1, characterized in that: A valve (603) is connected to the bottom of the hopper (602).

3. A coating machine with an anti-drip structure according to claim 1, characterized in that: The support plate (601) is connected to a large worm gear (604) at the front end near the sprayer (4). A large worm (605) is meshed with one side of the large worm gear (604). A large servo motor (606) is connected above the large worm (605) via a coupling. The large servo motor (606) is connected to the front of the sprayer (4) via a motor mount.

4. A coating machine with an anti-drip structure according to claim 3, characterized in that: A small worm gear (607) is connected to the front end of the support plate (601) near the hopper (602). A small worm (608) is meshed with one side of the small worm gear (607). A small servo motor (609) is connected to the bottom of the small worm (608) through a coupling. The small servo motor (609) is connected to the front of the hopper (602) through a motor mount.

5. A coating machine with an anti-drip structure according to claim 1, characterized in that: The purification mechanism (7) includes: an air inlet box (701), an air inlet hopper (702), an air inlet pipe (703), a filter box (704), a circulating fan (705), an air outlet pipe (706), an air outlet box (707), an air outlet hopper (708), a filter screen (709), a biological filter membrane layer (710), and an activated carbon layer (711). The air inlet box (701) is connected to one side of the protective cover (2), and the air inlet hopper (702) is connected through one side of the inner wall of the air inlet box (701). The air inlet hopper (702) is connected through one side of the inner wall of the protective cover (2).

6. A coating machine with an anti-drip structure according to claim 5, characterized in that: An air intake pipe (703) is connected to the top of the air intake box (701), and a filter box (704) is connected to the other end of the air intake pipe (703). The filter box (704) is connected to the upper surface of the protective cover (2), and a circulating fan (705) is connected to one side of the filter box (704). The circulating fan (705) is connected to the upper surface of the protective cover (2), and an air outlet pipe (706) is connected to the rear of the circulating fan (705).

7. A coating machine with an anti-drip structure according to claim 6, characterized in that: The end of the air outlet pipe (706) away from the circulating fan (705) is connected to an air outlet box (707). The air outlet box (707) is connected to one side of the protective cover (2), and an air outlet hopper (708) is connected through one side of the inner wall of the air outlet box (707). The air outlet hopper (708) is connected through one side of the inner wall of the protective cover (2).

8. A coating machine with an anti-drip structure according to claim 6, characterized in that: A filter screen (709) is connected to the inner wall of the filter box (704). A biofiltration membrane layer (710) is connected to the inner wall of the filter box (704) on the side of the filter screen (709) near the circulating fan (705). An activated carbon layer (711) is connected to the inner wall of the filter box (704) on the side of the biofiltration membrane layer (710) near the circulating fan (705).

Images