Ultrasonic cleaning device for regenerated polyester fiber production
By designing an ultrasonic cleaning device that includes a vibration component and an air pump, the problems of high energy consumption and low safety in existing technologies have been solved, achieving a high-efficiency, energy-saving, and safe cleaning effect.
Patent Information
- Application Number
- CN202520080756.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-14
AI Technical Summary
Existing ultrasonic cleaning devices require increased power or extended cleaning time when cleaning stubborn stains, leading to increased energy consumption, shortened lifespan, and potential generation of harmful gases, affecting cleaning effectiveness and safety.
An ultrasonic cleaning device was designed, comprising a load-bearing component, a pumping component, a first cleaning component, a vibration component, and a second cleaning component. The vibration component filters large impurities, and the air pump performs cleaning in a vacuum environment, reducing the impact of friction and air pollutants.
It achieves efficient cleaning under different cleaning needs, reduces energy consumption, extends equipment life, and ensures the cleanliness and safety of the cleaning process.
Smart Images
Figure CN223775551U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ultrasonic cleaning technology, and more specifically to an ultrasonic cleaning device for the production of recycled polyester fibers. Background Technology
[0002] An ultrasonic cleaning device for recycled polyester fiber production provides cleaning services for recycled polyester fibers through its high efficiency, environmental protection, energy saving, and non-destructive cleaning capabilities for delicate parts.
[0003] Existing ultrasonic cleaning devices are unable to completely remove some stubborn stains. This may require increasing the power of the ultrasonic waves or extending the cleaning time, which increases energy consumption and shortens the lifespan of the device to some extent. If the environmental pressure cannot be controlled, the cavitation intensity may be reduced, affecting the cleaning effect. Furthermore, harmful gases may be generated during the cleaning process, increasing the safety hazards in the working environment.
[0004] Therefore, in order to solve the above problems, this application provides an ultrasonic cleaning device for the production of recycled polyester fibers. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides an ultrasonic cleaning device for the production of recycled polyester fibers, so as to solve the problems existing in the background art.
[0006] This utility model provides the following technical solution: an ultrasonic cleaning device for the production of recycled polyester fiber, comprising a carrying component, a pumping component, a first cleaning component, a vibration component, and a second cleaning component, wherein the pumping component is installed above the carrying component, the first cleaning component is installed above the pumping component, the vibration component is installed inside the first cleaning component, and the second cleaning component is installed above the carrying component.
[0007] Preferably, the support assembly includes a support plate and a base, wherein the base is matrix-distributed and fixedly installed on the bottom of the support plate.
[0008] Preferably, the water pumping assembly includes a water tank, a water inlet, a water pump, a water delivery pipe, and a limiting plate, wherein the water tank is fixedly installed above the support plate, the water inlet is provided on the front wall of the water inlet, the water pump is fixedly installed above the support plate, the water delivery pipe is fixedly installed through the bottom of the water tank, and the limiting plates are matrix-distributed and fixedly installed on the outer wall of the second cleaning assembly.
[0009] Preferably, the first cleaning component includes a first cleaning chamber, a baffle, and a handle, wherein the first cleaning chamber is disposed above the water tank, the baffle is movably engaged with a rotating shaft, the two ends of the rotating shaft are movably engaged with the inner wall of the first cleaning chamber, and the handle is fixedly installed on the front wall of the handle.
[0010] Preferably, the vibration assembly includes a first filter plate, a drive motor, a transmission rod, a fixed rod, a transmission shaft, a lower fixed seat, an upper fixed seat, and a shock-absorbing spring. The first filter plate is placed inside the first cleaning chamber. The drive motor is fixedly installed on the outer wall of the first cleaning chamber. One end of the transmission rod is fixedly connected to the output end of the drive motor, and the other end is fixedly connected to a rotating shaft. One end of the fixed rod is movably sleeved on the inner wall of the first cleaning chamber. One end of the transmission shaft is movably sleeved on the rotating shaft between the fixed rod and the transmission rod, and the other end is movably sleeved on the rotating shaft at the bottom of the lower fixed seat. The upper fixed seat is fixedly installed at the bottom of the first filter plate. One end of the shock-absorbing spring is fixedly connected to the inner bottom of the upper fixed seat, and the other end is fixedly connected to the inner bottom of the lower fixed seat. This vibration assembly helps to filter out larger impurities before cleaning the limiting material.
[0011] Preferably, the second cleaning assembly includes a second cleaning chamber, a sliding plate, a second filter plate, an ultrasonic generator, a drain pipe, a water plug, a fixing post, an air pump, and an air extraction pipe. The second cleaning chamber is fixedly installed above the support plate. The sliding plate is movably engaged with the upper interior of the second cleaning chamber. The second filter plate is fixedly installed inside the second cleaning chamber. The ultrasonic generator is fixedly installed at the bottom interior of the second cleaning chamber. The drain pipe is fixedly installed through the side wall of the second cleaning chamber. The water plug is movably engaged with one end of the drain pipe. The fixing post is fixedly installed above the support plate. The air pump is fixedly installed above the fixing post and is fixedly installed through the side wall of the second cleaning chamber. The output end of the air pump is fixedly connected to the side wall of the air extraction pipe. The air pump facilitates cleaning in a vacuum environment, reduces friction and wear on the object surface, and avoids the influence of airborne pollutants on the cleaning effect, ensuring the cleanliness of the cleaning process.
[0012] The technical effects and advantages of this utility model are as follows:
[0013] This invention, by incorporating a vibration component, is suitable for various cleaning needs, providing more precise or stronger cleaning force to meet the cleaning requirements of different scenarios. It can also effectively remove larger impurities, facilitating subsequent cleaning of materials by an ultrasonic generator.
[0014] This invention, by incorporating an air pump, facilitates cleaning in a vacuum environment, reducing friction and wear on the object's surface and avoiding the influence of airborne pollutants on the cleaning effect, thus ensuring the cleanliness of the cleaning process. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0016] Figure 2 This is a schematic diagram of the overall structure and some cross-sectional views of the present invention.
[0017] Figure 3 This is a schematic diagram of the vibration component structure of this utility model.
[0018] The attached figures are labeled as follows: 1. Bearing assembly; 101. Bearing plate; 102. Base; 2. Pumping assembly; 201. Water tank; 202. Water inlet; 203. Pump; 204. Water pipe; 205. Limiting plate; 3. First cleaning assembly; 301. First cleaning chamber; 302. Baffle; 303. Handle; 4. Vibration assembly; 401. First filter plate; 402. Drive motor; 403. Transmission rod; 404. Fixing rod; 405. Transmission shaft; 406. Lower fixing seat; 407. Upper fixing seat; 408. Shock-absorbing spring; 5. Second cleaning assembly; 501. Second cleaning chamber; 502. Slide plate; 503. Second filter plate; 504. Ultrasonic generator; 505. Drain pipe; 506. Water plug; 507. Fixing pile; 508. Air pump; 509. Air extraction pipe. Detailed Implementation
[0019] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The ultrasonic cleaning involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0020] Reference Figure 1-3 This utility model provides an ultrasonic cleaning device for the production of recycled polyester fibers, including a support component 1, a water pumping component 2, a first cleaning component 3, a vibration component 4 and a second cleaning component 5, wherein the water pumping component 2 is installed above the support component 1, the first cleaning component 3 is installed above the water pumping component 2, the vibration component 4 is installed inside the first cleaning component 3, and the second cleaning component 5 is installed above the support component 1.
[0021] The support component 1 includes a support plate 101 and a base 102, wherein the base 102 is matrix-distributed and fixedly installed on the bottom of the support plate 101.
[0022] The water pumping assembly 2 includes a water tank 201, a water inlet 202, a water pump 203, a water delivery pipe 204, and a limiting plate 205. The water tank 201 is fixedly installed above the support plate 101. The water inlet 202 is provided on the front wall of the water inlet 202. The water pump 203 is fixedly installed above the support plate 101. The water delivery pipe 204 is fixedly installed through the bottom of the water tank 201. The limiting plates 205 are distributed in a matrix and fixedly installed on the outer wall of the second cleaning assembly 5.
[0023] The first cleaning component 3 includes a first cleaning chamber 301, a baffle 302, and a handle 303. The first cleaning chamber 301 is located above the water tank 201. The baffle 302 is movably engaged with a rotating shaft. The two ends of the rotating shaft are movably engaged with the inner wall of the first cleaning chamber 301. The handle 303 is fixedly installed on the front wall of the handle 303.
[0024] Vibration assembly 4 includes a first filter plate 401, a drive motor 402, a transmission rod 403, a fixed rod 404, a transmission shaft 405, a lower fixed seat 406, an upper fixed seat 407, and a shock-absorbing spring 408. The first filter plate 401 is placed inside the first cleaning chamber 301. The drive motor 402 is fixedly installed on the outer wall of the first cleaning chamber 301. One end of the transmission rod 403 is fixedly connected to the output end of the drive motor 402, and the other end of the transmission rod 403 is fixedly connected to the rotating shaft. One end of the fixed rod 404 is movably sleeved in the first cleaning chamber. On the inner wall of chamber 301, one end of the drive shaft 405 is movably sleeved on the rotating shaft between the fixed rod 404 and the drive rod 403, and the other end of the drive shaft 405 is movably sleeved on the rotating shaft at the bottom of the lower fixed seat 406. The upper fixed seat 407 is fixedly installed at the bottom of the first filter plate 401. One end of the shock-absorbing spring 408 is fixedly connected to the inner bottom of the upper fixed seat 407, and the other end of the shock-absorbing spring 408 is fixedly connected to the inner bottom of the lower fixed seat 406. A vibration component 4 is provided, which is beneficial to filter out larger impurities before cleaning the limiting material.
[0025] The second cleaning component 5 includes a second cleaning chamber 501, a sliding plate 502, a second filter plate 503, an ultrasonic generator 504, a drain pipe 505, a water plug 506, a fixing pile 507, an air pump 508, and an air extraction pipe 509. The second cleaning chamber 501 is fixedly installed above the support plate 101. The sliding plate 502 is movably engaged with the upper interior of the second cleaning chamber 501. The second filter plate 503 is fixedly installed inside the second cleaning chamber 501. The ultrasonic generator 504 is fixedly installed at the bottom interior of the second cleaning chamber 501. The drain pipe 505 is fixedly installed through the chamber. The second cleaning chamber 501 has a water plug 506 that is movably attached to one end of a drain pipe 505 on its side wall. A fixing pile 507 is fixedly installed above the support plate 101. An air pump 508 is fixedly installed above the fixing pile 507 and is fixedly installed through the side wall of the second cleaning chamber 501. The output end of the air pump 508 is fixedly connected to the side wall of the air extraction pipe 509. The air pump 508 is provided to facilitate cleaning in a vacuum environment, reduce friction and wear on the surface of objects, and avoid the influence of air pollutants on the cleaning effect, thus ensuring the cleanliness of the cleaning process.
[0026] The working principle of this utility model:
[0027] The device is placed horizontally above the ground. The worker places the material to be cleaned inside the first cleaning chamber 301. The drive motor 402 then starts working, and its output drives the transmission rod 403 to rotate. This rotation drives the fixed rod 404 to rotate via a rotating shaft. The rotating shaft then drives the transmission shaft 405 to extend and retract vertically. This extension and retraction of the transmission shaft 405 causes the lower and upper fixed seats 406 and 407 to extend and retract, which in turn causes the first filter plate 401 to extend and retract, achieving a vibration cleaning effect. The shock-absorbing spring 408 dampens the device during vibration, extending its service life. After impurities fall through the filter holes on the top of the first filter plate 401 to the bottom of the first cleaning chamber 301, the worker opens the baffle 302 using the handle 303. To remove impurities, the worker pushes the first cleaning component 3 backward and simultaneously pulls the slide plate 502 out of the second cleaning chamber 501, thus pouring the material from the first cleaning chamber 301 into the second cleaning chamber 501. At this time, the water pump 203 starts working, and the output end of the water pump 203 pumps water from the water tank 201 into the second cleaning chamber 501 through the water pipe 204. Then, the worker inserts the slide plate 502 along the groove on the inner wall of the second cleaning chamber 501. At this time, the ultrasonic generator 504 and the air pump 508 start working. The ultrasonic generator 504 begins to clean the material inside the device, and the output end of the air pump 508 extracts the gas inside the second cleaning chamber 501 through the air extraction pipe 509, thus creating a vacuum inside and avoiding the influence of airborne contaminants on the cleaning effect, ensuring the cleanliness of the cleaning process.
[0028] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.
[0029] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
[0030] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An ultrasonic cleaning device for the production of recycled polyester fibers, comprising a bearing assembly (1), a pumping assembly (2), a first cleaning assembly (3), a vibration assembly (4), and a second cleaning assembly (5), characterized in that: The pumping assembly (2) is installed above the bearing assembly (1), the first cleaning assembly (3) is installed above the pumping assembly (2), the vibration assembly (4) is installed inside the first cleaning assembly (3), and the second cleaning assembly (5) is installed above the bearing assembly (1); the vibration assembly (4) includes a first filter plate (401), a drive motor (402), a transmission rod (403), a fixed rod (404), a transmission shaft (405), a lower fixed seat (406), an upper fixed seat (407), and a shock-absorbing spring (408). The first filter plate (401) is placed inside the first cleaning chamber (301), the drive motor (402) is fixedly installed on the outer wall of the first cleaning chamber (301), and the transmission rod (403) is fixedly installed on the outer wall of the first cleaning chamber (301). One end of the drive rod (403) is fixedly connected to the output end of the drive motor (402), and the other end of the drive rod (403) is fixedly connected to the rotating shaft. One end of the fixed rod (404) is movably sleeved on the inner wall of the first cleaning chamber (301). One end of the drive shaft (405) is movably sleeved on the rotating shaft between the fixed rod (404) and the drive rod (403). The other end of the drive shaft (405) is movably sleeved on the rotating shaft at the bottom of the lower fixed seat (406). The upper fixed seat (407) is fixedly installed at the bottom of the first filter plate (401). One end of the shock-absorbing spring (408) is fixedly connected to the inner bottom of the upper fixed seat (407), and the other end of the shock-absorbing spring (408) is fixedly connected to the inner bottom of the lower fixed seat (406).
2. The ultrasonic cleaning device for recycled polyester fiber production according to claim 1, characterized in that: The support component (1) includes a support plate (101) and a base (102), wherein the base (102) is matrix-distributed and fixedly installed on the bottom of the support plate (101).
3. The ultrasonic cleaning device for recycled polyester fiber production according to claim 1, characterized in that: The pumping assembly (2) includes a water tank (201), a water inlet (202), a water pump (203), a water delivery pipe (204), and a limiting plate (205). The water tank (201) is fixedly installed above the support plate (101). The water inlet (202) is provided on the front wall of the water inlet (202). The water pump (203) is fixedly installed above the support plate (101). The water delivery pipe (204) is fixedly installed through the bottom of the water tank (201). The limiting plates (205) are distributed in a matrix and fixedly installed on the outer wall of the second cleaning assembly (5).
4. The ultrasonic cleaning device for recycled polyester fiber production according to claim 1, characterized in that: The first cleaning component (3) includes a first cleaning chamber (301), a baffle (302), and a handle (303), wherein the first cleaning chamber (301) is disposed above the water tank (201), the baffle (302) is movably engaged with a rotating shaft, and the two ends of the rotating shaft are movably engaged with the inner wall of the first cleaning chamber (301), and the handle (303) is fixedly installed on the front wall of the handle (303).
5. The ultrasonic cleaning device for recycled polyester fiber production according to claim 1, characterized in that: The second cleaning assembly (5) includes a second cleaning chamber (501), a sliding plate (502), a second filter plate (503), an ultrasonic generator (504), a drain pipe (505), a water plug (506), a fixing pile (507), an air pump (508), and an air extraction pipe (509). The second cleaning chamber (501) is fixedly installed above the support plate (101). The sliding plate (502) is movably engaged with the interior of the second cleaning chamber (501). The second filter plate (503) is fixedly installed inside the second cleaning chamber (501). The ultrasonic generator... The generator (504) is fixedly installed at the bottom of the interior of the second cleaning chamber (501). The drain pipe (505) is fixedly installed through the side wall of the second cleaning chamber (501). The water plug (506) is movably snapped onto one end of the drain pipe (505). The fixing pile (507) is fixedly installed above the bearing plate (101). The air pump (508) is fixedly installed above the fixing pile (507). The air pump (508) is fixedly installed through the side wall of the second cleaning chamber (501). The output end of the air pump (508) is fixedly connected to the side wall of the air extraction pipe (509).