Steel-cored aluminum strand straightening device

By combining the straightening rollers and guide rollers in the guide tube and straightening box, the problems of high energy consumption and poor point contact straightening effect of the existing device are solved, and line contact straightening is realized, which improves the straightening effect and smoothness of aluminum stranded wire.

CN223775878UActive Publication Date: 2026-01-09HEBEI BAISHUN OPTOELECTRONICS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520283859.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2026-01-09
Estimated Expiration
2035-02-21

AI Technical Summary

Technical Problem

Existing steel-cored aluminum stranded wire straightening devices consume a lot of energy during the straightening process, and the point contact results in poor straightening effect. It is necessary to improve the line contact method to increase the straightening time and effect at each point.

Method used

A steel-cored aluminum stranded wire straightening device is designed, which adopts two sets of symmetrically and coaxially arranged guide tubes and straightening boxes, and is equipped with straightening rollers and guide rollers. Line contact straightening is achieved by rotating and adjusting the structure, and the combined action of guide rollers and straightening rollers is used for guiding and straightening.

Benefits of technology

Line contact straightening was achieved, which increased the straightening time at each point, ensured the straightening effect of aluminum stranded wire, reduced energy consumption, and improved the smoothness of straightening.

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Abstract

The utility model relates to the technical field of steel-cored aluminum strands, in particular to a steel-cored aluminum strand straightening device which comprises a straightening round box fixedly communicated with two groups of symmetrical and coaxial guide pipes, two straightening rollers arranged in the straightening round box, and a rotation adjusting structure for driving the two straightening rollers to integrally rotate in the straightening round box at an angle, the distance between the two straightening rollers is larger than the diameter of the guide pipe, and guide rollers are rotationally connected to the positions, located on the two sides of the guide pipe, in the straightening round box, the straightening of line contact is facilitated, the straightening duration of each point position on an aluminum stranded wire is prolonged, and the straightening effect of the aluminum stranded wire is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of steel-cored aluminum stranded wire technology, specifically a steel-cored aluminum stranded wire straightening device. Background Technology

[0002] Aluminum stranded wire is a bare conductor. In China, aluminum-clad steel stranded wire is commonly used as the conductor. The steel core mainly serves to increase strength, while the aluminum stranded wire mainly transmits electrical energy. The cross-sectional area of ​​the conductor varies depending on the voltage. During transportation, aluminum stranded wire needs to be wound into rollers. When laying and installing aluminum stranded wire, it requires straightening, thus necessitating a straightening device. A search revealed that patent CN221109716U discloses a steel-cored aluminum stranded wire straightening device. This device uses two rows of parallel drive straightening wheels and adjusting straightening wheels to straighten bent aluminum stranded wire through compression. Theoretically, the driving straightening roller can drive the aluminum strand, thus facilitating continuous straightening of the aluminum strand by the device. The adjusting straightening roller can adjust the force during the extrusion of the aluminum strand. However, it also needs to have a traction function while straightening, resulting in high straightening energy consumption. In addition, the driving straightening roller and the adjusting straightening roller have point contact with the aluminum strand, resulting in a short straightening time at each point of the aluminum strand, thus the straightening effect needs to be improved. Therefore, a steel-cored aluminum strand straightening device is designed to facilitate line contact straightening, increase the straightening time at each point of the aluminum strand, and ensure the straightening effect of the aluminum strand. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this utility model provides a steel-cored aluminum stranded wire straightening device, which facilitates line contact straightening, increases the straightening time at each point on the aluminum stranded wire, and ensures the straightening effect of the aluminum stranded wire.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, this utility model provides the following technical solution: a steel-cored aluminum stranded wire straightening device, comprising a straightening cylindrical box fixedly connected to two sets of symmetrical and coaxially arranged guide tubes, two straightening rollers being arranged inside the straightening cylindrical box, and a rotation adjustment structure for driving the two straightening rollers to rotate at an angle within the straightening cylindrical box, the distance between the two straightening rollers being greater than the diameter of the guide tubes, and guide rollers being rotatably connected to both sides of the guide tubes within the straightening cylindrical box.

[0007] Preferably, each of the two straightening rollers is provided with a rotating frame rotatably connected to the straightening box on both sides. The two ends of the straightening rollers are rotatably connected to the two rotating frames respectively. The rotation adjustment structure includes an auxiliary shaft rotatably connected to the outside of the straightening box. Both sides of the auxiliary shaft are connected to the rotating frames on both sides through a transmission assembly. It also includes a driving component for driving the rotating frame on either side to rotate.

[0008] Preferably, the driving component includes an adjusting motor, and both of the transmission components are provided with transmission covers that are fixedly connected to the straightening box. The adjusting motor is fixedly mounted on one of the transmission covers and the output shaft of the adjusting motor is fixedly connected to one of the rotating frames.

[0009] Preferably, a fixed bushing is provided on the outer side of the auxiliary shaft, the fixed bushing is fixedly connected to the straightening box, and the auxiliary shaft is rotatably connected to the fixed bushing.

[0010] Preferably, the outer side of the fixed bushing is provided with a handle that is fixedly connected to the straightening box.

[0011] Preferably, the free ends of both guide tubes are configured as outwardly flared arcs.

[0012] (III) Beneficial Effects

[0013] Compared with the prior art, this utility model provides a steel-cored aluminum stranded wire straightening device, which has the following features:

[0014] Beneficial effects:

[0015] This steel-cored aluminum strand straightening device, through two guide tubes and a straightening cylinder, facilitates the steel-cored aluminum strand to pass through the straightening cylinder and between two straightening rollers. The overall angle of the two straightening rollers can be adjusted via a rotational adjustment structure, ensuring line contact between the rollers and the steel-cored aluminum strand. By pulling the steel-cored aluminum strand on one side, it is guided by the two straightening rollers. During this process, the steel-cored aluminum strand drives the straightening rollers to rotate, and the rollers then react on the strand, straightening it. Guide rollers located on both sides of the guide tubes within the straightening cylinder facilitate the straightening of the steel-cored aluminum strand, improving the smoothness of the straightening process. This allows the steel-cored aluminum strand to enter from one side and exit straight from the other. This straightening device facilitates line contact straightening, increases the straightening time at each point on the aluminum strand, and ensures the straightening effect. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the overall disassembled structure of this utility model;

[0018] Figure 3 This is a structural schematic diagram of the present invention from other perspectives;

[0019] Figure 4 This is a partial cross-sectional structural diagram of the straightening box, guide tube, and straightening roller of this utility model.

[0020] The following are labels in the attached diagram: 1. Straightening box; 2. Guide tube; 3. Straightening roller; 4. Rotating frame; 5. Guide roller; 6. Adjusting motor; 7. Transmission cover; 8. Auxiliary shaft; 9. Transmission assembly; 10. Fixed bushing; 11. Handle. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example:

[0023] Please see Figure 1-4 A steel-cored aluminum stranded wire straightening device includes a straightening box 1 with two sets of symmetrical and coaxially arranged guide tubes 2 fixedly connected to it. Two straightening rollers 3 are arranged inside the straightening box 1. The device also includes a rotation adjustment structure that drives the two straightening rollers 3 to rotate at an angle inside the straightening box 1. The distance between the two straightening rollers 3 is greater than the diameter of the guide tubes 2. Guide rollers 5 are rotatably connected to both sides of the guide tubes 2 inside the straightening box 1.

[0024] Specifically, two straightening rollers 3 are respectively provided with rotating frames 4 on both sides, which are rotatably connected to the straightening box 1. The two ends of the straightening rollers 3 are respectively rotatably connected to the two rotating frames 4. The rotation adjustment structure includes an auxiliary shaft 8 rotatably connected to the outside of the straightening box 1. Both sides of the auxiliary shaft 8 are connected to the rotating frames 4 on both sides through transmission components 9. It also includes a driving component that drives the rotating frame 4 on either side to rotate. Through the driving component, the output shaft of the driving component can rotate clockwise or counterclockwise, thereby driving the rotating frame 4 on either side to rotate clockwise or counterclockwise. Through the setting of the auxiliary shaft 8 and the two transmission components 9, it is convenient to drive the rotating frame 4 on the other side to rotate, thereby improving the overall rotation stability of the two straightening rollers 3. Furthermore, the transmission component 9 can be set as a sprocket and chain or a transmission belt and drive wheel transmission method, preferably using a sprocket and chain transmission form.

[0025] Specifically, the driving components include an adjusting motor 6, and both transmission components 9 are provided with transmission covers 7 that are fixedly connected to the straightening box 1. The adjusting motor 6 is fixedly installed on one of the transmission covers 7 and the output shaft of the adjusting motor 6 is fixedly connected to one of the rotating frames 4. The two transmission covers 7 facilitate the protection of the transmission components 9, prevent the transmission components 9 from being bumped, and ensure the normal operation of the transmission components 9. The adjusting motor 6 can be installed on either of the transmission covers 7 to directly drive either of the rotating frames 4.

[0026] Specifically, a fixed bushing 10 is provided on the outer side of the auxiliary shaft 8. The fixed bushing 10 is fixedly connected to the straightening box 1, and the auxiliary shaft 8 is rotatably connected to the fixed bushing 10. The fixed bushing 10 facilitates the support and protection of the auxiliary shaft 8.

[0027] Specifically, a handle 11 is provided on the outer side of the fixed bushing 10 and is fixedly connected to the straightening box 1. The handle 11 makes it convenient to hold the steel-cored aluminum stranded wire straightening device by holding the handle 11.

[0028] Specifically, the free ends of both guide tubes 2 are set to be outwardly arc-shaped to facilitate the guidance of the steel-cored aluminum stranded wire and the insertion of the steel-cored aluminum stranded wire.

[0029] It should be noted that the terms "one embodiment," "embodiment," "exemplary embodiment," "some embodiments," etc., mentioned in the specification indicate that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, such phrases do not necessarily refer to the same embodiment. Moreover, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments, whether explicitly described or not, is within the knowledge scope of those skilled in the art.

[0030] It should be readily understood that the terms “on,” “above,” and “on top of” in this disclosure should be interpreted in the broadest possible sense, such that “on” means not only “directly on something” but also “on something” with an intermediate feature or layer therebetween, and that “above” or “on top of” means not only “on top of something” but also “on top of something” without an intermediate feature or layer therebetween (i.e., directly on something).

[0031] Furthermore, for ease of explanation, spatially relative terms such as "below," "below," "under," "above," and "above" may be used to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation other than those shown in the figures. The device may have other orientations (rotated 90 degrees or in other orientations), and the spatially relative descriptive terms used herein may be interpreted accordingly.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A steel-cored aluminum stranded wire straightening device, characterized in that: The device includes a straightening box (1) with two sets of symmetrical and coaxially arranged guide tubes (2) fixedly connected. The straightening box (1) is provided with two straightening rollers (3). It also includes a rotation adjustment structure that drives the two straightening rollers (3) to rotate at an angle within the straightening box (1). The distance between the two straightening rollers (3) is greater than the diameter of the guide tubes (2). Guide rollers (5) are rotatably connected to both sides of the guide tubes (2) within the straightening box (1).

2. The steel-cored aluminum stranded wire straightening device according to claim 1, characterized in that: Two straightening rollers (3) are respectively provided with rotating frames (4) that are rotatably connected to the straightening box (1) on both sides. The two ends of the straightening rollers (3) are respectively rotatably connected to the two rotating frames (4). The rotation adjustment structure includes an auxiliary shaft (8) rotatably connected to the outside of the straightening box (1). Both sides of the auxiliary shaft (8) are connected to the rotating frames (4) on both sides through a transmission assembly (9). It also includes a driving component that drives the rotating frame (4) on either side to rotate.

3. The steel-cored aluminum stranded wire straightening device according to claim 2, characterized in that: The driving component includes an adjusting motor (6), and both of the transmission components (9) are provided with transmission covers (7) that are fixedly connected to the straightening box (1). The adjusting motor (6) is fixedly installed on one of the transmission covers (7) and the output shaft of the adjusting motor (6) is fixedly connected to one of the rotating frames (4).

4. The steel-cored aluminum stranded wire straightening device according to claim 3, characterized in that: A fixed bushing (10) is provided on the outside of the auxiliary shaft (8). The fixed bushing (10) is fixedly connected to the straightening box (1), and the auxiliary shaft (8) is rotatably connected to the fixed bushing (10).

5. The steel-cored aluminum stranded wire straightening device according to claim 4, characterized in that: The outer side of the fixed bushing (10) is provided with a handle (11) that is fixedly connected to the straightening box (1).

6. The steel-cored aluminum stranded wire straightening device according to claim 5, characterized in that: The free ends of both guide tubes (2) are configured as outwardly flared arcs.

Citation Information

Patent Citations

  • Steel-cored aluminum strand straightening device

    CN221109716U