Plate shearing machine discharging device for machining side plate of warmer
By designing the shearing, conveying, and positioning mechanisms of the shearing machine's discharge device, the problem of mutual adsorption of side plates was solved, enabling efficient removal of the automated equipment and improving its practicality.
Patent Information
- Application Number
- CN202520346480.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-02-28
AI Technical Summary
When processing the side panels of heaters, the existing shearing machines tend to cause the side panels to stick together, making it difficult to remove them one by one using automated equipment during subsequent processing, resulting in poor practicality.
A material discharge device is designed, which includes a shearing mechanism, a conveying mechanism, a storage mechanism, and a positioning mechanism. After the side plates are sheared by the shearing mechanism, they are conveyed to the storage mechanism by the conveying mechanism, and the position of the side plates is adjusted by the positioning mechanism so that they protrude at intervals, making it easy for automated equipment to remove them one by one.
This improves the practicality of the shearing machine, facilitates the operation of automated equipment in subsequent processing, and enhances the automation level of the equipment.
Smart Images

Figure CN223776103U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of plate shearing machine discharging, particularly relates to a plate shearing machine discharging device for processing side plate of a warmer. BACKGROUND
[0002] The warmer uses electric energy as the main energy source and works in the mode of resistance heating, induction heating, electric arc heating, electron beam heating, infrared ray heating and medium heating, and the outer surface of the warmer is composed of a shell and a side plate. In the processing, the raw material needs to be sheared to form the side plate. Generally, the raw material is sheared by the numerical control hydraulic pendulum plate shearing machine disclosed in the utility model patent with the announcement number CN222113654U or the plate shearing machine suitable for small-size steel plates disclosed in the utility model patent with the announcement number CN212822992U.
[0003] However, it is found in the use that the existing plate shearing machine has a simple structure, and the discharged side plates are neatly stacked together, so that some side plates are easily adsorbed to each other, and it is inconvenient to take them out one by one by the automatic equipment in the subsequent processing, resulting in poor practicability. Therefore, there is an urgent need for a plate shearing machine discharging device for processing side plate of a warmer to improve the above problems. SUMMARY
[0004] To solve the above technical problems, the utility model provides a plate shearing machine discharging device for processing side plate of a warmer, which comprises a plate shearing mechanism, a conveying mechanism, a storage mechanism and a positioning mechanism. The plate shearing mechanism is used to shear the raw material to form the side plate. The conveying mechanism is used to convey the side plate. The storage mechanism is used to stack the side plates in cooperation with the positioning mechanism. The positioning mechanism is used to adjust the position of the side plate.
[0005] The plate shearing machine discharging device for processing side plate of a warmer comprises a plate shearing mechanism, a conveying mechanism, a storage mechanism and a positioning mechanism. The plate shearing mechanism is used to shear the raw material to form the side plate. The conveying mechanism is used to convey the side plate. The storage mechanism is used to stack the side plates in cooperation with the positioning mechanism. The positioning mechanism is used to adjust the position of the side plate.
[0006] The plate shearing mechanism is used to shear the raw material to form the side plate. The conveying mechanism is used to convey the side plate. The storage mechanism is used to stack the side plates in cooperation with the positioning mechanism.
[0007] The plate shearing mechanism is used to shear the raw material to form the side plate. The conveying mechanism is used to convey the side plate. The storage mechanism is used to stack the side plates in cooperation with the positioning mechanism. The positioning mechanism is used to adjust the position of the side plate.
[0008] Preferably, the conveying mechanism comprises a plurality of conveying rollers, a first speed reducer, a first motor, a first hydraulic cylinder and a push plate, the plurality of conveying rollers are rotatably installed on the plate shearing mechanism, the first speed reducer is fixedly installed on the plate shearing mechanism, the plurality of output ends of the first speed reducer are connected with the front ends of the plurality of conveying rollers respectively, the first motor is fixedly installed on the first speed reducer, the output shaft of the first motor is connected with the input end of the first speed reducer, the first hydraulic cylinder is fixedly installed on the right part of the plate shearing mechanism, and the push plate is installed on one end of the first hydraulic cylinder; the first motor is turned on, the plurality of conveying rollers are driven to rotate through the first speed reducer, the side plates are arranged into the storage mechanism, then the storage mechanism is lowered, the push plate pushes the side plates to the right through the extension of the first hydraulic cylinder, and the side plates are adjusted, so that the practicability of the equipment is improved.
[0009] Preferably, the storage mechanism comprises a plurality of guide columns, a storage box and a plurality of second hydraulic cylinders, the unloading mechanism is installed on the plate shearing mechanism, the plurality of guide columns and the plurality of second hydraulic cylinders are installed on the unloading mechanism, the storage box is slidably installed on the plurality of guide columns, and the top parts of the plurality of second hydraulic cylinders are installed on the storage box; the side plates are conveyed into the storage box through the plurality of rotating conveying rollers, then the plurality of second hydraulic cylinders are retracted to lower the storage box, the push plate pushes the side plates to the right through the extension of the first hydraulic cylinder, the above steps are repeatedly repeated, the side plates are stacked in the storage box, when the side plates in the storage box reach a set number, the unloading mechanism operates to separate the raw material of the storage box from the plate shearing mechanism, the staff can take out the side plates in the storage box by using a forklift or other equipment, and the practicability of the equipment is improved.
[0010] Preferably, the unloading mechanism comprises a guide rail, a sliding block, a rotating table, a supporting table, a second speed reducer, a second motor and a lead screw, the left end of the guide rail is installed on the plate shearing mechanism, the sliding block is slidably installed on the guide rail, the rotating table is fixedly installed on the sliding block and is internally provided with a driving motor, the supporting table is installed on the top of the rotating table, the plurality of guide columns and the plurality of second hydraulic cylinders are installed on the top of the supporting table, the second speed reducer is installed on the right end of the guide rail, the second motor is installed on the second speed reducer and the output shaft of the second motor is connected with the input end of the second speed reducer, one end of the lead screw is rotatably installed on the plate shearing mechanism, the other end of the lead screw passes through the sliding block and is connected with the output end of the second speed reducer, and the surface of the lead screw is in threaded connection with the middle part of the sliding block; when the side plates in the storage box reach a set number, the second motor is turned on, the sliding block is driven to slide to the right through the second speed reducer and the lead screw, then the rotating table operates to drive the supporting table to rotate, the angle of the storage box is adjusted, the staff can take out the side plates in the storage box by using a forklift or other equipment, and the practicability of the equipment is improved.
[0011] Preferably, the positioning mechanism comprises an electric sliding block, a third hydraulic cylinder and a limiting plate, the right part of the storage box is provided with a vertical long strip opening, the electric sliding block is slidingly installed on the right part of the storage box, the third hydraulic cylinder is fixedly installed on the electric sliding block, and the limiting plate is installed on one end of the third hydraulic cylinder; a group of side plates is conveyed into the storage box through the rotation of the plurality of conveying rollers, then the storage box is lowered by the plurality of second hydraulic cylinders, the electric sliding block is raised at the same time, the limiting plate is extended into the storage box through the third hydraulic cylinder, another group of side plates is conveyed into the storage box through the rotation of the plurality of conveying rollers, and the other group of side plates is placed in a different position from the group of side plates through the blocking of the limiting plate, then the storage box is lowered by the plurality of second hydraulic cylinders, the third hydraulic cylinder is retracted at the same time, the limiting plate is reset, and the above steps are repeatedly repeated, so that the several side plates are stacked in the storage box, and the practicability of the equipment is improved.
[0012] Preferably, the plate shearing mechanism comprises a workbench, a bottom plate shearing cutter, a gantry, a fourth hydraulic cylinder and a top plate shearing cutter, the bottom plate shearing cutter and the gantry are both installed on the workbench, and the top plate shearing cutter is installed on the gantry through the fourth hydraulic cylinder; the raw material is placed on the bottom plate shearing cutter, the top plate shearing cutter is extended through the fourth hydraulic cylinder, the raw material is sheared by the bottom plate shearing cutter and the top plate shearing cutter, and the side plate is formed, and then the side plate falls on the plurality of conveying rollers, so that the practicability of the equipment is improved.
[0013] Preferably, the right top of the workbench is provided with a photoelectric sensor; when the side plates in the storage box block the photoelectric sensor, the second hydraulic cylinder is retracted, the storage box is moved downward, the plurality of conveying rollers are convenient for sequentially arranging the several side plates into the storage box, and the practicability of the equipment is improved.
[0014] Compared with the prior art, the raw material is conveyed to the plate shearing mechanism, the raw material is sheared by the plate shearing mechanism to form the side plate, then the side plate is conveyed to the storage mechanism through the conveying mechanism, the position of the side plate is adjusted through the positioning mechanism, the several side plates after stacking are protruded in a spaced mode, the subsequent processing process is facilitated, the side plates are sequentially taken down through the automatic equipment, and the practicability of the equipment is improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is a first axonometric structure schematic view of the utility model;
[0016] Figure 2 is a second axonometric structure schematic view of the utility model;
[0017] Figure 3 is a front view structure schematic view of the utility model;
[0018] Figure 4 is a front view structure schematic view of the utility model;
[0019] Figure 5 is the A part enlarged structure schematic view in the utility model Figure 4
[0020] Figure 6 is the side plate structure schematic view after stacking of the utility model.
[0021] Marked in the drawing: 1, conveying roller; 2, first speed reducer; 3, first motor; 4, first hydraulic cylinder; 5, push plate; 6, guide column; 7, storage box; 8, second hydraulic cylinder; 9, guide rail; 10, sliding block; 11, rotary table; 12, support table; 13, second speed reducer; 14, second motor; 15, lead screw; 16, electric sliding block; 17, third hydraulic cylinder; 18, limiting plate; 19, workbench; 20, bottom plate shearing cutter; 21, gantry; 22, fourth hydraulic cylinder; 23, top plate shearing cutter; 24, photoelectric sensor; 25, side plate. DETAILED DESCRIPTION
[0022] In order to facilitate understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. The utility model can be realized in many different forms, and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0023] Embodiment 1
[0024] A plate shearing machine discharging device for processing side plate of a heating device, comprising a plate shearing mechanism; further comprising a conveying mechanism, a storage mechanism and a positioning mechanism, the conveying mechanism and the storage mechanism are both installed on the plate shearing mechanism, and the positioning mechanism is installed on the storage mechanism;
[0025] The plate shearing mechanism shears raw materials to form side plates, the conveying mechanism conveys the side plates, and the storage mechanism cooperates with the positioning mechanism to stack the side plates;
[0026] The conveying mechanism comprises a plurality of groups of conveying rollers 1, a first speed reducer 2, a first motor 3, a first hydraulic cylinder 4 and a push plate 5, the plurality of groups of conveying rollers 1 are all rotationally installed on the plate shearing mechanism, the first speed reducer 2 is fixedly installed on the plate shearing mechanism, and a plurality of output ends of the first speed reducer 2 are respectively connected with front ends of the plurality of groups of conveying rollers 1, the first motor 3 is fixedly installed on the first speed reducer 2, and an output shaft of the first motor 3 is connected with an input end of the first speed reducer 2, the first hydraulic cylinder 4 is fixedly installed on the right part of the plate shearing mechanism, and the push plate 5 is installed on one end of the first hydraulic cylinder 4;
[0027] The storage mechanism comprises a discharging mechanism, a plurality of guide columns 6, a storage box 7 and a plurality of second hydraulic cylinders 8, the discharging mechanism is installed on the plate shearing mechanism, the plurality of guide columns 6 and the plurality of second hydraulic cylinders 8 are both installed on the discharging mechanism, the storage box 7 is slidingly installed on the plurality of guide columns 6, and the top of the plurality of second hydraulic cylinders 8 is installed on the storage box 7;
[0028] The discharging mechanism comprises a guide rail 9, a sliding block 10, a rotating table 11, a supporting table 12, a second speed reducer 13, a second motor 14 and a lead screw 15, the left end of the guide rail 9 is installed on the plate shearing mechanism, the sliding block 10 is slidingly installed on the guide rail 9, the rotating table 11 is fixedly installed on the sliding block 10, and the rotating table 11 is internally provided with a driving motor, the supporting table 12 is installed on the top of the rotating table 11, the plurality of guide columns 6 and the plurality of second hydraulic cylinders 8 are both installed on the top of the supporting table 12, the second speed reducer 13 is installed on the right end of the guide rail 9, the second motor 14 is installed on the second speed reducer 13, and the output shaft of the second motor 14 is connected with the input end of the second speed reducer 13, one end of the lead screw 15 is rotatably installed on the plate shearing mechanism, the other end of the lead screw 15 is connected with the output end of the second speed reducer 13 through the sliding block 10, and the surface of the lead screw 15 is in threaded connection with the middle part of the sliding block 10;
[0029] The positioning mechanism comprises an electric sliding block 16, a third hydraulic cylinder 17 and a limiting plate 18, the right part of the storage box 7 is provided with a vertical long-strip opening, the electric sliding block 16 is slidingly installed on the right part of the storage box 7, the third hydraulic cylinder 17 is fixedly installed on the electric sliding block 16, and the limiting plate 18 is installed on one end of the third hydraulic cylinder 17;
[0030] The raw materials are conveyed to the plate shearing mechanism, the raw materials are sheared by the plate shearing mechanism to form side plates, then the first motor 3 is turned on, a plurality of conveying rollers 1 are rotated through the first speed reducer 2, a group of side plates are conveyed into the storage box 7, then the storage box 7 is lowered by the plurality of second hydraulic cylinders 8, the electric sliding block 16 is raised at the same time, the limiting plate 18 is extended into the storage box 7 through the third hydraulic cylinder 17, another group of side plates are conveyed into the storage box 7 through the rotation of the plurality of conveying rollers 1, and the other group of side plates are placed in a different position from the group of side plates through the blocking of the limiting plate 18, then the storage box 7 is lowered by the plurality of second hydraulic cylinders 8, the third hydraulic cylinder 17 is retracted at the same time, the limiting plate 18 is reset, and the above steps are repeatedly repeated, and a plurality of side plates are stacked in the storage box 7 (as shown in Figure 6 When the side plates in the storage box 7 reach a set number, the second motor 14 is turned on, the sliding block 10 is driven to slide to the right through the second speed reducer 13 and the lead screw 15, then the rotating table 11 is driven to rotate, the supporting table 12 is rotated, the angle of the storage box 7 is adjusted, the side plates in the storage box 7 are taken out by workers using a forklift or other equipment, and therefore the practicability of the equipment is improved.
[0031] Example 2
[0032] like Figures 1 to 6 As shown, a shearing machine discharge device for processing heater side panels includes a shearing mechanism; it also includes a conveying mechanism, a storage mechanism and a positioning mechanism, wherein the conveying mechanism and the storage mechanism are both installed on the shearing mechanism, and the positioning mechanism is installed on the storage mechanism.
[0033] The shearing mechanism cuts the raw material to form side plates, the conveying mechanism conveys the side plates, and the storage mechanism, in conjunction with the positioning mechanism, stacks the side plates.
[0034] The conveying mechanism includes multiple sets of conveying rollers 1, a first reducer 2, a first motor 3, a first hydraulic cylinder 4, and a push plate 5. The multiple sets of conveying rollers 1 are rotatably mounted on the shearing mechanism. The first reducer 2 is fixedly mounted on the shearing mechanism, and the multiple output ends of the first reducer 2 are respectively connected to the front end of the multiple sets of conveying rollers 1. The first motor 3 is fixedly mounted on the first reducer 2, and the output shaft of the first motor 3 is connected to the input end of the first reducer 2. The first hydraulic cylinder 4 is fixedly mounted on the right side of the shearing mechanism, and the push plate 5 is mounted on one end of the first hydraulic cylinder 4.
[0035] The storage mechanism includes a unloading mechanism, multiple sets of guide columns 6, a storage box 7, and multiple sets of second hydraulic cylinders 8. The unloading mechanism is mounted on the shearing mechanism. The multiple sets of guide columns 6 and multiple sets of second hydraulic cylinders 8 are both mounted on the unloading mechanism. The storage box 7 is slidably mounted on the multiple sets of guide columns 6. The tops of the multiple sets of second hydraulic cylinders 8 are all mounted on the storage box 7.
[0036] The unloading mechanism includes a guide rail 9, a slider 10, a rotary table 11, a support table 12, a second reducer 13, a second motor 14, and a lead screw 15. The left end of the guide rail 9 is mounted on the shearing mechanism. The slider 10 is slidably mounted on the guide rail 9. The rotary table 11 is fixedly mounted on the slider 10, and a drive motor is installed inside the rotary table 11. The support table 12 is mounted on the top of the rotary table 11. The multiple sets of guide columns 6 and multiple sets of second hydraulic cylinders 8 are all mounted on the top of the support table 12. The second reducer 13 is mounted on the right end of the guide rail 9. The second motor 14 is mounted on the second reducer 13, and the output shaft of the second motor 14 is connected to the input end of the second reducer 13. One end of the lead screw 15 is rotatably mounted on the shearing mechanism, and the other end of the lead screw 15 passes through the slider 10 and is connected to the output end of the second reducer 13. The surface of the lead screw 15 is threadedly connected to the middle of the slider 10.
[0037] The positioning mechanism includes an electric slider 16, a third hydraulic cylinder 17, and a limiting plate 18. The right side of the storage box 7 is provided with a vertical elongated opening. The electric slider 16 is slidably installed on the right side of the storage box 7. The third hydraulic cylinder 17 is fixedly installed on the electric slider 16. The limiting plate 18 is installed on one end of the third hydraulic cylinder 17.
[0038] The shearing mechanism includes a workbench 19, a bottom shearing blade 20, a gantry frame 21, a fourth hydraulic cylinder 22, and a top shearing blade 23. The bottom shearing blade 20 and the gantry frame 21 are both mounted on the workbench 19, and the top shearing blade 23 is mounted on the gantry frame 21 via the fourth hydraulic cylinder 22.
[0039] A photoelectric sensor 24 is provided on the top right side of the workbench 19;
[0040] The raw material is placed on the bottom shear blade 20. The fourth hydraulic cylinder 22 extends, causing the top shear blade 23 to work in conjunction with the bottom shear blade 20 to cut the material, forming side plates. These side plates then fall onto multiple sets of conveyor rollers 1. The first motor 3 is then activated, and the first reducer 2 drives the multiple sets of conveyor rollers 1 to rotate, conveying one set of side plates into the storage box 7. Multiple sets of second hydraulic cylinders 8 then lower the storage box 7, while the electric slider 16 rises. The third hydraulic cylinder 17 extends, inserting the limiting plate 18 into the storage box 7. The multiple sets of conveyor rollers 1 then rotate, conveying another set of side plates into the storage box 7. The limiting plate 18 prevents the other set of side plates from being placed in a different position from the first set. The multiple sets of second hydraulic cylinders 8 then lower the storage box 7, while the third hydraulic cylinder 17 retracts, resetting the limiting plate 18. This process is repeated to stack several side plates in the storage box 7 (e.g., ...). Figure 6 As shown), after the side panels in the storage box 7 have been stored to a set quantity, the second motor 14 is turned on. Through the second reducer 13 and the lead screw 15, the slider 10 slides to the right. Then, through the rotation table 11, the support table 12 is driven to rotate, and the angle of the storage box 7 is adjusted. This makes it convenient for workers to use forklifts or other equipment to take out the side panels in the storage box 7, thereby improving the practicality of the equipment.
[0041] The first reducer 2, first motor 3, first hydraulic cylinder 4, second hydraulic cylinder 8, second reducer 13, second motor 14, electric slider 16, third hydraulic cylinder 17, fourth hydraulic cylinder 22 and photoelectric sensor 24 of the shearing machine discharge device for processing heater side panels of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0042] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A shearing machine discharge device for processing heater side panels, comprising a shearing mechanism; characterized in that, It also includes a conveying mechanism, a storage mechanism, and a positioning mechanism. The conveying mechanism and the storage mechanism are both installed on the shearing mechanism, and the positioning mechanism is installed on the storage mechanism. The shearing mechanism cuts the raw material to form side plates, the conveying mechanism conveys the side plates, and the storage mechanism, in conjunction with the positioning mechanism, stacks the side plates.
2. The shearing machine discharge device for processing heater side panels as described in claim 1, characterized in that, The conveying mechanism includes multiple sets of conveying rollers (1), a first reducer (2), a first motor (3), a first hydraulic cylinder (4), and a push plate (5). The multiple sets of conveying rollers (1) are rotatably mounted on the shearing mechanism. The first reducer (2) is fixedly mounted on the shearing mechanism, and the multiple output ends of the first reducer (2) are respectively connected to the front end of the multiple sets of conveying rollers (1). The first motor (3) is fixedly mounted on the first reducer (2), and the output shaft of the first motor (3) is connected to the input end of the first reducer (2). The first hydraulic cylinder (4) is fixedly mounted on the right side of the shearing mechanism, and the push plate (5) is mounted on one end of the first hydraulic cylinder (4).
3. The shearing machine discharge device for processing heater side panels as described in claim 1, characterized in that, The storage mechanism includes a discharge mechanism, multiple sets of guide columns (6), a storage box (7) and multiple sets of second hydraulic cylinders (8). The discharge mechanism is installed on the shearing mechanism. The multiple sets of guide columns (6) and multiple sets of second hydraulic cylinders (8) are all installed on the discharge mechanism. The storage box (7) is slidably installed on the multiple sets of guide columns (6). The tops of the multiple sets of second hydraulic cylinders (8) are all installed on the storage box (7).
4. The shearing machine discharge device for processing heater side panels as described in claim 3, characterized in that, The unloading mechanism includes a guide rail (9), a slider (10), a rotary table (11), a support platform (12), a second reducer (13), a second motor (14), and a lead screw (15). The left end of the guide rail (9) is mounted on the shearing mechanism. The slider (10) is slidably mounted on the guide rail (9). The rotary table (11) is fixedly mounted on the slider (10), and a drive motor is installed inside the rotary table (11). The support platform (12) is mounted on the top of the rotary table (11). The multiple sets of guide columns (6) and multiple sets of second hydraulic... The cylinders (8) are all installed on the top of the support platform (12). The second reducer (13) is installed on the right end of the guide rail (9). The second motor (14) is installed on the second reducer (13), and the output shaft of the second motor (14) is connected to the input end of the second reducer (13). One end of the lead screw (15) is rotatably installed on the shearing mechanism. The other end of the lead screw (15) passes through the slider (10) and is connected to the output end of the second reducer (13). The surface of the lead screw (15) is threaded to the middle of the slider (10).
5. The shearing machine discharge device for processing heater side panels as described in claim 3, characterized in that, The positioning mechanism includes an electric slider (16), a third hydraulic cylinder (17), and a limiting plate (18). The storage box (7) has a vertical elongated opening on its right side. The electric slider (16) is slidably installed on the right side of the storage box (7). The third hydraulic cylinder (17) is fixedly installed on the electric slider (16). The limiting plate (18) is installed on one end of the third hydraulic cylinder (17).
6. The shearing machine discharge device for processing heater side panels as described in claim 1, characterized in that, The shearing mechanism includes a workbench (19), a bottom shearing blade (20), a gantry frame (21), a fourth hydraulic cylinder (22), and a top shearing blade (23). The bottom shearing blade (20) and the gantry frame (21) are both mounted on the workbench (19), and the top shearing blade (23) is mounted on the gantry frame (21) via the fourth hydraulic cylinder (22).
7. The shearing machine discharge device for processing heater side panels as described in claim 6, characterized in that, A photoelectric sensor (24) is provided on the top right side of the workbench (19).
Citation Information
Patent Citations
The plate shearing machine is suitable for small-size steel plates
CN212822992U
Numerical control hydraulic swing type plate shearing machine
CN222113654U