Photovoltaic support mounting and positioning device

Abstract

The utility model relates to a photovoltaic support installing and positioning device, which belongs to the technical field of photovoltaic support production and installation and comprises a photovoltaic support installing table, a protective frame is arranged on the photovoltaic support installing table, a welding gun hanging support is arranged on the protective frame, and a positioning rotating support is arranged on the photovoltaic support installing table. According to the photovoltaic support installing and positioning device, the double-brake motor is used as a driving source, the connecting cylinder is controlled to rotate through mechanical transmission, the connecting cylinder drives the supporting frame to rotate synchronously, the double-brake motor is triggered to be shut down until the angle sensor detects that the connecting cylinder rotates by 90 degrees, and therefore the angle and the orientation of the photovoltaic support are automatically adjusted; and two electric push rods in the feeding part can be used for controlling the two positioning brackets to move towards the opposite sides respectively, so that the position of the photovoltaic bracket can be quickly and stably clamped and fixed, the labor intensity of workers is reduced, and the mounting efficiency of the photovoltaic bracket is further improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic support production installation technical field, concretely is a photovoltaic support installation positioning device. BACKGROUND

[0002] Photovoltaic support production installation includes cutting blanking, processing forming, welding and assembly, surface treatment and quality inspection etc. process steps, first, with the help of numerical control cutting machine, sawing machine, according to the design size accurate cutting section bar, error control is in the very small range, the edge of the part after cutting is polished smooth, removes burrs, iron oxide, prevents the installation scratch worker in later period, also avoids stress concentration point influence support strength, utilizes punch press, bender and cuts the good material and processes into specific shape, such as stamping steel plate into base, connecting piece, bends section bar into crossbeam, stand, welding worker according to welding process evaluation standard, adopts arc welding, spot welding etc. mode and connects each part, ensures that the weld is full, and there is no pore inclusion slag, and important weld flaw detection, on the workbench, the prefabricated parts are assembled into complete support by bolt, nut or special connecting piece according to the design drawing, and each connecting part is tightly stable.

[0003] At present, in the prior art, when the welding and assembly process steps of the photovoltaic support are carried out, the photovoltaic support needs to be placed on the machining table, then the position of the photovoltaic support is fixed by the clamp, and then the welding or assembly work is carried out. When the welding and assembly work in one direction is completed, the worker needs to adjust the angle of the photovoltaic support or himself, and then the welding and assembly work in the second direction is carried out, so that the labor intensity of the worker is large, and the efficiency of the welding and assembly work is affected. Therefore, the photovoltaic support installation positioning device is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0004] In view of the defects of the prior art, the photovoltaic support installation positioning device has the advantages of convenient automatic fixing and angle adjustment, and solves the problems that when the welding and assembly process steps of the photovoltaic support are carried out, the photovoltaic support needs to be placed on the machining table, then the position of the photovoltaic support is fixed by the clamp, and then the welding or assembly work is carried out. When the welding and assembly work in one direction is completed, the worker needs to adjust the angle of the photovoltaic support or himself, and then the welding and assembly work in the second direction is carried out, so that the labor intensity of the worker is large, and the efficiency of the welding and assembly work is affected.

[0005] To achieve the above object, the utility model provides the following technical scheme: a photovoltaic support installation positioning device, comprising a photovoltaic support installation table, a protection frame is arranged on the photovoltaic support installation table, a welding gun hanging support is arranged on the protection frame, and a positioning rotary support is arranged on the photovoltaic support installation table.

[0006] The positioning rotating support comprises a support frame installed on the top of the photovoltaic support installation table, the top of the photovoltaic support installation table is provided with a support component for supporting the rotation of the support frame, the bottom of the support frame is fixedly installed with a connecting cylinder penetrating through one end and extending into the inside of the support frame, the inside of the support frame is installed with two positioning supports for fixing the photovoltaic support, the support frame is provided with a guide component for limiting the sliding stability of the two positioning supports, the support frame is installed with a feeding component for controlling the movement of the two positioning supports to the opposite side, and the inside of the photovoltaic support installation table is provided with a driving assembly for controlling the rotation of the connecting cylinder.

[0007] Further, the driving assembly comprises a double-brake motor fixedly installed on the inner top wall of the photovoltaic support installation table, one side of the double-brake motor is provided with a transmission component for driving the rotation of the connecting cylinder, and the inner wall of the connecting cylinder is fixedly installed with an angle sensor electrically connected with the double-brake motor.

[0008] Further, the protection frame is fixedly installed on the top of the photovoltaic support installation table, and the welding gun hanging support is fixedly installed on the right side of the protection frame.

[0009] Further, the support component comprises an annular sliding rail and two arc-shaped blocks, the two arc-shaped blocks are slidingly installed in the inside of the annular sliding rail, the two arc-shaped blocks are fixedly connected with the bottom of the support frame respectively, and the annular sliding rail is fixedly installed on the top of the photovoltaic support installation table.

[0010] Further, the guide component comprises eight guide rods, one end of each of the eight guide rods is fixedly connected with the opposite side of the two positioning supports, one end of the guide rod penetrates through the support frame and extends to the outside of the support frame, and the outer surface of the guide rod is slidingly connected with the support frame.

[0011] Further, the feeding component comprises two installation boxes and two electric push rods, the installation boxes are fixedly installed on the support frame, the electric push rods are fixedly installed in the inside of the installation boxes, one end of the electric push rod penetrates through and extends to the inside of the support frame, and the telescopic end of the electric push rod is fixedly connected with the positioning support.

[0012] Further, the transmission component comprises two bevel gears, the outer surfaces of the two bevel gears are engaged, and the two bevel gears are fixedly installed on the outer surfaces of the output shaft of the double-brake motor and the connecting cylinder respectively.

[0013] Compared with the prior art, the technical scheme of the application has the following beneficial effects:

[0014] The photovoltaic support installation positioning device, by being provided with the positioning rotating support, realizes the use of the double brake motor as a driving source and the rotation control of the connecting cylinder through mechanical transmission, so that the connecting cylinder drives the synchronous rotation of the support frame, until the angle sensor detects that the connecting cylinder rotates ninety degrees to trigger the double brake motor to stop, thereby realizing the automatic adjustment of the angle direction of the photovoltaic support, and the two electric push rods in the feeding component can be used to respectively control the movement of the two positioning supports to the opposite side, so that the position of the photovoltaic support is quickly and stably clamped and fixed, not only the labor intensity of the workers is reduced, but also the efficiency of the photovoltaic support installation is further improved, so that the practicability of the photovoltaic support installation positioning device is enhanced. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 It is a structural schematic view of the utility model;

[0016] Fig. 2 It is a perspective view of the support frame, the positioning support and the guide component of the utility model structure;

[0017] Fig. 3 It is a front view of the positioning support and the photovoltaic support installation table of the utility model structure.

[0018] In the drawing: 1, photovoltaic support installation table; 2, protection frame; 3, welding gun hanging support; 41, support frame; 42, support component; 43, connecting cylinder; 44, positioning support; 45, guide component; 46, feeding component; 47, double brake motor; 48, transmission component; 49, angle sensor. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0020] Please refer to Figs. 1 to 3 A photovoltaic support installation positioning device in the embodiment comprises a photovoltaic support installation table 1, the photovoltaic support installation table 1 is provided with a protection frame 2, the protection frame 2 is provided with a welding gun hanging support 3, the photovoltaic support installation table 1 is provided with a positioning rotating support, the protection frame 2 is fixedly installed on the top of the photovoltaic support installation table 1, and the welding gun hanging support 3 is fixedly installed on the right side of the protection frame 2.

[0021] In the embodiment, the positioning rotating support comprises a support frame 41 mounted on the top of the photovoltaic support mounting table 1, the top of the photovoltaic support mounting table 1 is provided with a support component 42 for supporting the rotation of the support frame 41, the support component 42 comprises an annular slide rail and two arc-shaped blocks, the two arc-shaped blocks are slidingly mounted in the inner part of the annular slide rail, and the two arc-shaped blocks are fixedly connected with the bottom of the support frame 41 respectively, the annular slide rail is fixedly mounted on the top of the photovoltaic support mounting table 1, so as to facilitate the rotation of the support frame 41 by using the annular slide rail, the bottom of the support frame 41 is fixedly mounted with a connecting cylinder 43 penetrating into the inner part of the support frame 41, the inner part of the support frame 41 is mounted with two positioning supports 44 for fixing the photovoltaic support, the support frame 41 is provided with guide components 45 for limiting the stable sliding of the two positioning supports 44, the guide components 45 comprise eight guide rods, one end of each of the eight guide rods is fixedly connected with the opposite side of each of the two positioning supports 44, one end of each of the guide rods penetrates through the support frame 41 and extends to the outer part of the support frame 41, and the outer surface of each of the guide rods is slidingly connected with the support frame 41, so as to facilitate the left and right movement of the positioning supports 44, the support frame 41 is mounted with feeding components 46 for controlling the movement of the two positioning supports 44 to the opposite side, and the inner part of the photovoltaic support mounting table 1 is provided with a driving assembly for controlling the rotation of the connecting cylinder 43.

[0022] The feeding components 46 comprise two mounting boxes and two electric push rods, the mounting boxes are fixedly mounted on the support frame 41, the electric push rods are fixedly mounted in the inner part of the mounting boxes, one end of each of the electric push rods penetrates into the inner part of the support frame 41, and the extension end of each of the electric push rods is fixedly connected with the positioning support 44, so as to facilitate the left and right movement of the positioning supports 44 by using the extension of the electric push rods.

[0023] In addition, the electric push rods drive the positioning supports 44 to clamp the photovoltaic support, compared with manual holding or simple clamps, the clamping force is uniform and stable, and the operation is rapid, so that the positioning time of a single support is greatly shortened, and the construction progress can be significantly accelerated, especially in large-scale photovoltaic power station construction,

[0024] By using the above technical scheme, the electric push rods in the feeding components 46 are started, the electric push rods are mounted in the mounting boxes, start to extend after receiving the instruction, push the positioning supports 44 connected therewith to slide inward along the guide rods of the guide components 45, and the two positioning supports 44 tightly clamp the photovoltaic support from both sides, so that the photovoltaic support is stably fixed in the support frame 41, and stable positioning is provided for subsequent welding, assembly and other installation procedures, and the driving assembly is used to drive the rotation of the connecting cylinder 43, so as to drive the support frame 41 to rotate around the support component 42.

[0025] In the implementation of the example, the driving assembly includes a double brake motor 47 fixedly installed on the top wall of the photovoltaic support mounting table 1. One side of the double brake motor 47 is provided with a transmission component 48 for driving the rotation of the connecting cylinder 43. The transmission component 48 includes two conical gears. The outer surfaces of the two conical gears are engaged. The two conical gears are fixedly installed on the output shaft of the double brake motor 47 and the outer surface of the connecting cylinder 43, respectively. The output shaft for rotation drives the rotation of the connecting cylinder 43 by means of the two engaged conical gears. An angle sensor 49 electrically connected to the double brake motor 47 is fixedly installed on the inner wall of the connecting cylinder 43.

[0026] The angle sensor 49 cooperates with the double brake motor 47 to accurately control the rotation angle of the support frame 41. The positioning action of the positioning support 44 can achieve millimeter-level positioning accuracy for horizontal, vertical, or inclined angle photovoltaic support installation, ensuring installation quality and improving the overall power generation efficiency of the photovoltaic power station.

[0027] In addition, the rotatable design of the support frame 41 allows the device to adapt to different orientation and angle requirements of photovoltaic support installation. For photovoltaic projects in complex terrains such as mountains and rooftops, the device can easily meet the installation requirements of different slopes and orientations, enhancing its versatility.

[0028] The above technical solution realizes the placement of the photovoltaic support in the support frame 41. The double brake motor 47 on the top wall of the photovoltaic support mounting table 1 is started. The power is transmitted to the connecting cylinder 43 through the conical gears in the transmission component 48, driving the support frame 41 to rotate around the support component 42. The angle sensor 49 on the inner wall of the connecting cylinder 43 monitors the rotation angle in real time and feeds back to the double brake motor 47, achieving precise angle control and rotating the photovoltaic support to the preset installation angle.

[0029] The working principle of the above embodiment is as follows:

[0030] The photovoltaic support mounting and positioning device is used to place the photovoltaic support in the support frame 41. The double brake motor 47 on the top wall of the photovoltaic support mounting table 1 is started. The power is transmitted to the connecting cylinder 43 through the conical gears in the transmission component 48, driving the support frame 41 to rotate around the support component 42. The annular slide rail of the support component 42 cooperates with the arc block to ensure smooth and stable rotation. In this process, the angle sensor 49 on the inner wall of the connecting cylinder 43 monitors the rotation angle in real time and feeds back to the double brake motor 47, achieving precise angle control and rotating the photovoltaic support to the preset installation angle.

[0031] When the photovoltaic bracket is rotated into position, the electric push rod in the feeding component 46 is started, the electric push rod is installed in the installation box, and after receiving the instruction, it starts to extend and push the positioning bracket 44 connected thereto to slide inwards along the guide rod of the guide component 45, and the two positioning brackets 44 tightly clamp the photovoltaic bracket from both sides, so that the photovoltaic bracket is stably fixed in the support frame 41, and stable positioning is provided for subsequent welding, assembly and other installation processes.

[0032] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element preceded by "comprises... " does not, without more limitations, preclude the existence of further identical elements in the process, method, article, or apparatus that includes the element.

[0033] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic rack mounting positioning device comprising a photovoltaic rack mounting table (1), characterized in that: A protective frame (2) is provided on the photovoltaic bracket mounting platform (1), a welding torch suspension bracket (3) is provided on the protective frame (2), and a positioning rotation bracket is provided on the photovoltaic bracket mounting platform (1). The positioning and rotating bracket includes a support frame (41) installed on the top of the photovoltaic bracket mounting platform (1). The top of the photovoltaic bracket mounting platform (1) is provided with a support component (42) for supporting the rotation of the support frame (41). A connecting cylinder (43) with one end penetrating through and extending into the bottom of the support frame (41) is fixedly installed. Two positioning brackets (44) for fixing the photovoltaic bracket are installed inside the support frame (41). A guide component (45) for limiting the sliding stability of the two positioning brackets (44) is provided on the support frame (41). A feeding component (46) for controlling the movement of the two positioning brackets (44) to the opposite side is installed on the support frame (41). A drive component for controlling the rotation of the connecting cylinder (43) is provided inside the photovoltaic bracket mounting platform (1).

2. The photovoltaic bracket installation and positioning device according to claim 1, characterized in that: The drive assembly includes a dual-brake motor (47) fixedly installed on the inner top wall of the photovoltaic bracket mounting platform (1). A transmission component (48) for driving the connecting cylinder (43) to rotate is provided on one side of the dual-brake motor (47). An angle sensor (49) electrically connected to the dual-brake motor (47) is fixedly installed on the inner wall of the connecting cylinder (43).

3. The photovoltaic bracket installation and positioning device according to claim 1, characterized in that: The protective frame (2) is fixedly installed on the top of the photovoltaic bracket mounting platform (1), and the welding torch suspension bracket (3) is fixedly installed on the right side of the protective frame (2).

4. The photovoltaic bracket installation and positioning device according to claim 1, characterized in that: The support component (42) includes an annular slide rail and two arc blocks. The two arc blocks are slidably installed inside the annular slide rail. The two arc blocks are fixedly connected to the bottom of the support frame (41). The annular slide rail is fixedly installed on the top of the photovoltaic bracket mounting platform (1).

5. The photovoltaic bracket installation and positioning device according to claim 1, characterized in that: The guide component (45) includes eight guide rods, one end of each of the eight guide rods being fixedly connected to the opposite side of the two positioning brackets (44), one end of each guide rod penetrating the support frame (41) and extending to its outside, and the outer surface of the guide rod being slidably connected to the support frame (41).

6. The photovoltaic bracket installation and positioning device according to claim 1, characterized in that: The feeding component (46) includes two mounting boxes and two electric push rods. The mounting boxes are fixedly mounted on the support frame (41), and the electric push rods are fixedly mounted inside the mounting boxes. One end of the electric push rod passes through and extends into the interior of the support frame (41), and the telescopic end of the electric push rod is fixedly connected to the positioning bracket (44).

7. A photovoltaic bracket installation and positioning device according to claim 2, characterized in that: The transmission component (48) includes two bevel gears, the outer surfaces of the two bevel gears meshing with each other, and the two bevel gears are respectively fixedly installed on the outer surfaces of the output shaft of the double brake motor (47) and the connecting cylinder (43).

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