Improved riveting tool for air conditioner balance block
By using an improved riveting fixture for air conditioning balance blocks, precise adjustment of the riveting top plate is achieved through the main controller and extrusion drive motor. A buffer structure is set between the fixture plate and the table, which solves the problems of compressor rotor vibration and noise, and improves the riveting accuracy and the life of the device.
Patent Information
- Application Number
- CN202520123189.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-20
AI Technical Summary
Existing compressor electronic rotors vibrate and produce noise due to factors such as uneven material or processing errors, and traditional riveting fixtures lack precision, affecting mechanical life and safety.
An improved riveting fixture for air conditioner balance blocks is designed. The main controller controls the lifting drive motor and the extrusion drive motor to achieve precise adjustment of the riveting top plate. A buffer structure is set between the riveting fixture plate and the table to absorb elastic potential energy, thereby improving the riveting accuracy and protection effect.
It improves the accuracy and protective effect of the balance block riveting, extends the service life of the device, reduces mechanical vibration and noise, and enhances safety.
Smart Images

Figure CN223776462U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to riveting and pressing frock technical field, especially a kind of improved air conditioner balance block riveting and pressing frock. BACKGROUND
[0002] The existing compressor is compressed refrigerant gas by rotor eccentric rotation, and the unbalanced torque caused by eccentric rotation can cause the compressor to vibrate violently, so it is necessary to set balance block on the upper and lower parts of motor rotor, in ideal case, the pressure generated by electronic rotor rotation and non-rotation to bearing is the same, but various electronic rotors in engineering, due to uneven material or blank defect, error generated in processing and assembly, even set time has asymmetric geometric shape and other factors, so that each tiny particle on the electronic rotor generates centrifugal inertia force when rotating, which cannot be offset, centrifugal inertia force acts on machine and its foundation through bearing, causing vibration, generating noise, accelerating bearing wear, shortening the life of machine, and can cause destructive accidents in serious cases. Therefore, the rotor must be balanced to reach the allowable balance accuracy level, or the mechanical vibration amplitude generated thereby is reduced within the allowable range, and in the process of riveting and pressing balance block, we need certain riveting and pressing frock to improve the accuracy of riveting and pressing technology, so we design an improved air conditioner balance block riveting and pressing frock. CONTENT OF UTILITY MODEL
[0003] The utility model aims at providing improved air conditioner balance block riveting and pressing frock.
[0004] To solve the above technical problems, the utility model provides the following technical scheme: an improved air conditioner balance block riveting and pressing frock, including riveting and pressing platform, the side top end surface of riveting and pressing platform is fixedly installed with connecting column, the side top end of connecting column is fixedly installed with connecting installation top disc, the side top end of connecting installation top disc is fixedly installed with lifting drive motor, the side front surface of connecting column is fixedly installed with main control unit, control connecting wire is fixedly connected between main control unit and lifting drive motor, the side bottom end of connecting installation top disc is rotatably connected with lifting threaded rod, the side surface of lifting threaded rod is detachably installed with lifting sliding block, the side of lifting sliding block is fixedly connected with connecting arm, the inside of the side of connecting arm is rotatably installed with drive adjusting rod, the side surface of drive adjusting rod is detachably installed with drive limit disc, the side bottom end of drive limit disc is fixedly connected with contraction column, the side bottom end of contraction column is telescopically connected with telescopic column, the side bottom end of telescopic column is fixedly connected with riveting and pressing top disc.
[0005] Preferably, one side top end of the driving limiting disc is fixedly connected with a top end limiting sliding disc, one side top end surface of the top end limiting sliding disc is fixedly connected with an extrusion driving motor, one side top end of the connecting arm is fixedly installed with a driving connecting motor, the front top end of the main control unit is fixedly installed with a data display, and one side bottom end of the front of the main control unit is provided with a control setting disc.
[0006] Preferably, the connection relationship between the lifting driving motor and the lifting threaded rod is driving connection, the lifting threaded rod penetrates through the inside of the lifting sliding block, and the connection relationship between the lifting threaded rod and the lifting sliding block is screw thread driving connection.
[0007] Preferably, the connection relationship between the extrusion driving motor and the telescopic column is driving connection, the connection relationship between the driving connecting motor and the driving adjusting rod is driving connection, the connection relationship between the driving adjusting rod and the driving limiting disc is screw thread driving connection, the top end limiting sliding disc is located on the top end surface of the connecting arm, and the connection relationship between the top end limiting sliding disc and the connecting arm is sliding connection.
[0008] Preferably, one side top end surface of the riveting table is fixedly connected with a buffer column, one side top end of the buffer column is telescopically connected with a buffer telescopic column, one side top end of the buffer telescopic column is fixedly connected with a riveting tool disc, the buffer spring is fixedly connected between the riveting tool disc and the riveting table, one side top end of the riveting tool disc is fixedly installed with a fixed connecting disc, the inside of one side of the fixed connecting disc is threadedly connected with a tool adjusting threaded rod, one side top end of the tool adjusting threaded rod is rotatably connected with an extrusion fixing disc, and one side top end of the tool adjusting threaded rod away from the extrusion fixing disc is fixedly connected with a rotating adjusting disc.
[0009] Preferably, the connection relationship between the buffer spring and the buffer column is movable sleeving, the connection relationship between the buffer spring and the buffer telescopic column is movable sleeving, the number of the fixed connecting discs is two, the two fixed connecting discs are symmetrically distributed on the top end surface of the riveting tool disc, and the rotating adjusting disc and the extrusion fixing disc are symmetrically distributed on the two sides of the fixed connecting disc.
[0010] Compared with the related art, the improved riveting tool for air conditioner balance block has the following beneficial effects:
[0011] 1. The utility model provides an improved air conditioner balance block riveting tool, through setting up the opening of the lifting drive motor is directly controlled to the main control unit, can directly control the rotation of the lifting screw rod, and then directly adjusts the position of the lifting slide block on the back of the connecting column, adjusts the height through the driving connection motor control drive adjusting rod for the driving limit disc driving control, adjusts the horizontal position of the riveting top disc, utilizes the extrusion drive motor to control the position of the telescopic column in the contraction column, so that riveting operation can be realized to the balance block by the riveting top disc, the position of the riveting top disc is adjusted accurately by the riveting balance block, improves the accuracy of the balance block riveting of the device.
[0012] 2. The utility model provides an improved air conditioner balance block riveting tool, through setting up the position of the tool adjusting screw rod in the fixed connecting disc, can adjust the spacing between the two extrusion fixed discs of the riveting tool disc top surface, realizes the clamping fastening operation to the balance block, the balance block of different sizes can all carry out clamping fixed operation, sets up the buffer column and the buffer telescopic column between the riveting tool disc and the riveting table, sets up the buffer spring directly outside the buffer telescopic column and the buffer column, offsets the elastic potential energy of the buffer spring through the friction between the buffer telescopic column and the buffer column, so that the buffer operation can be realized in the process of extruding the riveting tool disc, improves the protection effect of the balance block riveting, improves the service life of the device. ACCOUT OF DRAWINGS
[0013] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;
[0014] Figure 2 It is the device overall back side view structure schematic diagram of the utility model;
[0015] Figure 3 It is the device side plan view structure schematic diagram of the utility model;
[0016] Figure 4 It is the A place enlarged structure schematic diagram of the utility model Figure 2 .
[0017] Mark number in drawing: 1, riveting table; 2, connecting column; 3, connecting installation top disc; 4, lifting drive motor; 5, main control unit; 6, control connection line; 7, lifting screw rod; 8, lifting slide block; 9, connecting arm; 10, drive adjusting rod; 11, drive limit disc; 12, contraction column; 13, telescopic column; 14, riveting top disc; 15, top limit sliding disc; 16, extrusion drive motor; 17, drive connection motor; 18, data display; 19, control setting disc; 20, buffer column; 21, buffer telescopic column; 22, riveting tool disc; 23, buffer spring; 24, fixed connecting disc; 25, tool adjusting screw rod; 26, extrusion fixed disc; 27, rotation adjusting disc. DETAILED DESCRIPTION
[0018] Embodiment One:
[0019] Referring to Figures 1-4 The utility model provides a technical scheme: an improved riveting tool for air conditioner balance block, riveting table 1 is provided, one side top surface fixed mounting of riveting table 1 has connecting column 2, one side top fixed mounting of connecting column 2 has connecting installation top tray 3, one side top fixed mounting of connecting installation top tray 3 has lift drive motor 4, one side front fixed mounting of connecting column 2 has main control unit 5, and fixed connection has control connecting line 6 between main control unit 5 and lift drive motor 4, one side bottom end of connecting installation top tray 3 is rotatably connected with lift screw rod 7, and one side surface of lift screw rod 7 is detachably installed with lift sliding block 8, one side fixed connection of lift sliding block 8 has connecting arm 9, and one side interior rotatable mounting of connecting arm 9 has drive adjusting rod 10, and one side surface detachable mounting of drive adjusting rod 10 has drive limit disc 11, and one side bottom end fixed connection of drive limit disc 11 has contraction column 12, and one side bottom end telescopic connection of contraction column 12 has telescopic column 13, and one side bottom end fixed connection of telescopic column 13 has riveting top tray 14, one side top fixed connection of drive limit disc 11 has top limit sliding disc 15, one side top surface fixed connection of top limit sliding disc 15 has extrusion drive motor 16, one side top fixed mounting of connecting arm 9 has drive connecting motor 17, and the front top fixed mounting of main control unit 5 has data display 18, and the front one side bottom end of main control unit 5 is provided with control setting disc 19, and the connecting relationship of lift drive motor 4 and lift screw rod 7 is drive connection, and lift screw rod 7 penetrates the interior of lift sliding block 8, and the connecting relationship of lift screw rod 7 and lift sliding block 8 is screw drive connection, and the connecting relationship of extrusion drive motor 16 and telescopic column 13 is drive connection, and the connecting relationship of drive connecting motor 17 and drive adjusting rod 10 is drive connection, and the connecting relationship of drive adjusting rod 10 and drive limit disc 11 is screw drive connection, and top limit sliding disc 15 is located in the top surface of connecting arm 9, and the connecting relationship of top limit sliding disc 15 and connecting arm 9 is sliding connection.
[0020] In the embodiment, by setting main control unit 5 directly control the opening of lift drive motor 4, so that the rotation of lift screw rod 7 can be directly controlled, and then the position of lift sliding block 8 on the back of connecting column 2 is directly adjusted to adjust the height, drive connecting motor 17 controls the drive of drive adjusting rod 10 to drive limit disc 11, adjusts the horizontal position of riveting top tray 14, and extrusion drive motor 16 controls the position of telescopic column 13 in contraction column 12, so that riveting top tray 14 can be used for riveting operation on the balance block, and the position of riveting top tray 14 is accurately adjusted by the position of riveting balance block, improving the accuracy of the balance block riveting of the device.
[0021] Embodiment Two:
[0022] Please refer to Figures 1-4 The utility model provides a technical scheme: an improved riveting tool for air conditioner balance block, including the fixed connection of buffer column 20 in one side top surface of riveting table 1, the fixed connection of buffer telescopic column 21 in one side top of buffer column 20, the fixed connection of riveting tool disc 22 in one side top of buffer telescopic column 21, the fixed connection of buffer spring 23 between riveting tool disc 22 and riveting table 1, the fixed mounting of fixed connection disc 24 in one side top of riveting tool disc 22, the screw thread connection of tool adjusting screw rod 25 in one side interior of fixed connection disc 24, the rotary connection of extrusion fixed disc 26 in one side top of tool adjusting screw rod 25, the fixed connection of rotary adjusting disc 27 in one side top of tool adjusting screw rod 25 away from extrusion fixed disc 26, the connection of buffer spring 23 and buffer column 20 is active sleeve joint, the connection of buffer spring 23 and buffer telescopic column 21 is active sleeve joint, the quantity of fixed connection disc 24 is two, two fixed connection disc 24 symmetrical distribution is in the top surface of riveting tool disc 22, rotary adjusting disc 27 and extrusion fixed disc 26 symmetrical distribution is in both sides of fixed connection disc 24.
[0023] In the embodiment, by setting the position of tool adjusting screw rod 25 inside fixed connection disc 24, the spacing between the two extrusion fixed discs 26 on the top surface of riveting tool disc 22 can be adjusted, which can clamp and fix the balance block, and different sizes of balance blocks can be clamped and fixed. Buffer column 20 and buffer telescopic column 21 are arranged between riveting tool disc 22 and riveting table 1, and buffer spring 23 is arranged directly outside buffer telescopic column 21 and buffer column 20. The elastic potential energy of buffer spring 23 is offset by the friction between buffer telescopic column 21 and buffer column 20, so that the buffer operation during the extrusion of riveting tool disc 22 can be realized, the protection effect of balance block riveting is improved, and the service life of the device is improved.
[0024] Working principle:
[0025] By setting the opening of the main control unit 5 to directly control the lifting drive motor 4, the rotation of the lifting screw rod 7 can be directly controlled, and the height of the lifting slide block 8 on the back of the connecting column 2 can be directly adjusted. The driving adjusting rod 10 drives the driving limiting disc 11 by driving the connecting motor 17, and the horizontal position of the riveting top disc 14 is adjusted. The position of the riveting top disc 14 is adjusted by the position of the riveting balance block, and the accuracy of the balance block riveting of the device is improved.
[0026] By setting the position of the tool adjusting threaded rod 25 inside the fixed connecting disc 24, the spacing between the two extrusion fixed discs 26 at the top end surface of the riveting tool disc 22 can be adjusted, achieving clamping and fastening work for the balance block, and different sizes of balance blocks can be clamped and fixed. The buffer column 20 and the buffer telescopic column 21 are arranged between the riveting tool disc 22 and the riveting table 1, and the buffer spring 23 is directly arranged outside the buffer telescopic column 21 and the buffer column 20. The elastic potential energy of the buffer spring 23 is offset by the friction between the buffer telescopic column 21 and the buffer column 20, so that a certain buffering operation can be achieved during the extrusion of the riveting tool disc 22, improving the protection effect of the balance block riveting and prolonging the service life of the device.
Claims
1. An improved riveting tool for air conditioner balancing blocks, comprising a riveting table (1), one side of the top surface of the riveting table (1) is fixedly installed with a connecting column (2), characterized in that: The side top end of the connecting column (2) is fixedly installed with a connecting installation top disc (3), the side top end of the connecting installation top disc (3) is fixedly installed with a lifting drive motor (4), the side front surface of the connecting column (2) is fixedly installed with a master control device (5), the master control device (5) and the lifting drive motor (4) are fixedly connected with a control connecting line (6), the side bottom end of the connecting installation top disc (3) is rotatably connected with a lifting threaded rod (7), the side surface of the lifting threaded rod (7) is detachably installed with a lifting sliding block (8), the side of the lifting sliding block (8) is fixedly connected with a connecting arm (9), the inside of the connecting arm (9) is rotatably installed with a drive adjusting rod (10), the side surface of the drive adjusting rod (10) is detachably installed with a drive limiting disc (11), the side bottom end of the drive limiting disc (11) is fixedly connected with a contraction column (12), the side bottom end of the contraction column (12) is telescopically connected with a telescopic column (13), the side bottom end of the telescopic column (13) is fixedly connected with a riveting top disc (14).
2. The improved riveting tool for the balance block of an air conditioner according to claim 1, wherein The side top end of the drive limiting disc (11) is fixedly connected with a top end limiting sliding disc (15), the side top end surface of the top end limiting sliding disc (15) is fixedly connected with an extrusion drive motor (16), the side top end of the connecting arm (9) is fixedly installed with a drive connecting motor (17), the front top end of the master control device (5) is fixedly installed with a data display (18), the front side bottom end of the master control device (5) is provided with a control setting disc (19).
3. The improved riveting tool for the balancing block of an air conditioner according to claim 1, wherein The connecting relationship between the lifting drive motor (4) and the lifting threaded rod (7) is driving connection, the lifting threaded rod (7) penetrates the inside of the lifting sliding block (8), and the connecting relationship between the lifting threaded rod (7) and the lifting sliding block (8) is screw thread driving connection.
4. The improved riveting tool for the balancing block of an air conditioner according to claim 2, wherein The connecting relationship between the extrusion drive motor (16) and the telescopic column (13) is driving connection, the connecting relationship between the drive connecting motor (17) and the drive adjusting rod (10) is driving connection, the connecting relationship between the drive adjusting rod (10) and the drive limiting disc (11) is screw thread driving connection, the top end limiting sliding disc (15) is located on the top end surface of the connecting arm (9), and the connecting relationship between the top end limiting sliding disc (15) and the connecting arm (9) is sliding connection.
5. The improved riveting tool for the balance block of an air conditioner according to claim 1, wherein The riveting table (1) is fixedly connected with a buffer column (20) on one side of the top surface, the buffer column (20) is telescopically connected with a buffer telescopic column (21) on one side of the top end, the buffer telescopic column (21) is fixedly connected with a riveting tool disc (22) on one side of the top end, the riveting tool disc (22) and the riveting table (1) are fixedly connected with a buffer spring (23), the riveting tool disc (22) is fixedly installed with a fixed connection disc (24) on one side of the top end, the fixed connection disc (24) is screwedly connected with a tool adjusting threaded rod (25) on one side of the inside, the tool adjusting threaded rod (25) is rotatably connected with an extrusion fixing disc (26) on one side of the top end, and the tool adjusting threaded rod (25) is fixedly connected with a rotating adjusting disc (27) on one side of the top end away from the extrusion fixing disc (26).
6. The improved riveting tool for the balancing block of an air conditioner according to claim 5, wherein The buffer spring (23) and the buffer column (20) are movably sleeved, the buffer spring (23) and the buffer telescopic column (21) are movably sleeved, the number of the fixed connection disc (24) is two, the two fixed connection discs (24) are symmetrically distributed on the top surface of the riveting tool disc (22), and the rotating adjusting disc (27) and the extrusion fixing disc (26) are symmetrically distributed on the two sides of the fixed connection disc (24).