Magnetic block magnetic loading machine
By employing an assembly track and material transfer mechanism in the magnetic block production equipment, combined with an ultrasonic welding device, the problem of insufficient positioning accuracy of the conveyor belt was solved, enabling high-precision automated assembly and efficient production of magnetic blocks.
Patent Information
- Application Number
- CN202522611690.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-09
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-12-09
AI Technical Summary
In existing magnetic block production equipment, the conveyor belt conveying method has insufficient positioning accuracy, which leads to material position deviation and shaking, affecting the accuracy of the magnetization process, increasing rework and equipment failure, and making it difficult to meet the needs of large-scale, high-precision production.
The assembly track and material transfer mechanism are adopted. The product shell is accurately transferred to the magnetization and capping stations by moving along the length of the assembly track through the long plate and drive mechanism. Combined with the ultrasonic welding device, the assembly is automated, which simplifies the structure and improves the positioning accuracy and continuous operation efficiency.
This technology improves the accuracy of magnetic block assembly and the efficiency of continuous operation, simplifies the overall structure, reduces equipment maintenance costs, and enhances production efficiency and product quality.
Smart Images

Figure CN223776509U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical equipment technology, specifically to a magnetic block loading machine. Background Technology
[0002] In the automated production of magnetic blocks, existing production equipment mostly uses conveyor belts to transport materials between processes, completing core assembly steps such as magnetization and capping. However, due to the inherent lack of positioning accuracy in conveyor belt transport, problems such as positional shifts and shaking easily occur during material transfer. This leads to inaccurate magnet installation in subsequent magnetization processes, affecting product assembly quality and requiring additional manpower for rework and adjustment, thus reducing overall production efficiency. Furthermore, insufficient accuracy can easily cause equipment jams, component wear, and other malfunctions, increasing equipment maintenance costs and making it difficult to meet the demands of large-scale, high-precision magnetic block production.
[0003] In view of the above, this utility model is hereby proposed. Utility Model Content
[0004] To solve one of the above-mentioned technical problems, this utility model provides a magnetic block loading machine.
[0005] The technical solution of this application is as follows:
[0006] A magnetic block loading machine, comprising:
[0007] A machine platform, wherein an assembly track is provided on the machine platform, and the product shell is slidably supported on the assembly track;
[0008] A magnet mounting mechanism and a cover mounting mechanism are provided on the machine base, and the magnet mounting mechanism and the cover mounting mechanism are arranged sequentially along the length direction of the assembly track. The magnet mounting mechanism is used to mount magnetic blocks onto the product shell, and the cover mounting mechanism is used to mount a cover onto the product shell.
[0009] A material transfer mechanism is provided on the machine base. The material transfer mechanism includes a long plate and a material transfer drive mechanism. The lower edge of the long plate is provided with multiple material fitting notches. Each material fitting notch is arranged at intervals along the length direction of the long plate. The material fitting notches are used to fit the product shell. The material transfer drive mechanism is driven to the long plate and is used to drive the long plate to move along the length direction of the assembly track, so as to move the product shell to the assembly station of the magnet mounting mechanism and the cover mounting mechanism respectively.
[0010] Optionally, the material transfer drive mechanism includes a translation drive mechanism and a vertical drive mechanism;
[0011] The translation drive mechanism is disposed on the machine base and is connected to the vertical drive mechanism for driving the vertical drive mechanism to move bidirectionally along the extension direction of the assembly track.
[0012] The vertical drive mechanism is mounted on the translation drive mechanism, and the long plate is connected to the vertical drive mechanism. The vertical drive mechanism is used to drive the long plate to move up and down, so that the long plate moves to or above the assembly track.
[0013] Optionally, the lower edge of the notch and the lower edge of the long plate are transitioned by a rounded corner.
[0014] Optionally, circular notches are provided on both sides of the closed end of the sleeve notch.
[0015] Optionally, the long plate is provided with multiple through holes;
[0016] The through holes are arranged at intervals along the length of the long plate.
[0017] Optionally, the magnetic block loading machine includes a shell feeding mechanism;
[0018] The shell feeding mechanism includes a shell chamber and a shell discharge rail;
[0019] One end of the shell discharge rail is connected to the shell chamber, and the other end of the shell discharge rail extends to the assembly rail;
[0020] The first vibrating feeder is installed on the shell.
[0021] Optionally, the magnetic block loading machine includes a second vibrator;
[0022] The second vibrator is connected to the discharge rail of the housing.
[0023] Optionally, the assembly track includes a base plate, side plates, fixed limiting components, and movable limiting components;
[0024] The side plates are located on both sides of the bottom plate, and a feed inlet is provided on one of the side plates, which is connected to the discharge rail of the housing;
[0025] Both the fixed limiting member and the movable limiting member are located inside the side plate and are respectively disposed on both sides of the feed inlet;
[0026] The movable limiting component is located on the side of the fixed limiting component closer to the magnetizing mechanism;
[0027] When the product shell slides along the assembly track under the action of external force, it can push open the movable limiting member.
[0028] Optionally, a mounting base is provided on the side plate;
[0029] The movable limiting component has a limiting part and a connecting part;
[0030] The rotating shaft passes through the connecting part and the mounting base;
[0031] The product shell entering the assembly track through the feed inlet is positioned between the fixed limiting member and the limiting part;
[0032] When the product shell slides along the assembly track under the action of external force, it can push the movable limiting member to rotate around the rotating shaft.
[0033] Optionally, the magnetic block loading machine includes an ultrasonic welding device;
[0034] The ultrasonic welding device is located on one side of the assembly track along the width direction, and the ultrasonic welding device is located on the side of the cover assembly mechanism away from the magnet assembly mechanism. The ultrasonic welding device is used to weld the cover and the product shell.
[0035] By adopting the above technical solution, this application has the following beneficial effects:
[0036] The magnetic block mounting machine of this application drives the long plate to move along the length of the assembly track through the material transfer mechanism, thereby accurately transferring the product shell to the mounting mechanism and the capping mechanism in sequence. This solves the problems of complex conveyor structure and poor positioning accuracy of existing conveyor belts, simplifies the overall structure, and improves assembly accuracy and continuous operation efficiency. Attached Figure Description
[0037] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments and descriptions of the present invention are used to explain the present invention, but do not constitute an undue limitation of the present invention. Obviously, the drawings described below are merely some embodiments, and those skilled in the art can obtain other drawings based on these drawings without any creative effort.
[0038] Figure 1 A schematic diagram of the structure of the magnetic block loading machine provided for the implementation of this utility model;
[0039] Figure 2 Another perspective view of the magnetic block loading machine provided for the implementation of this utility model;
[0040] Figure 3 A schematic diagram of the assembly track of the magnetic block magnetizer provided for the implementation of this utility model;
[0041] Figure 4 A schematic diagram of the upper magnet assembly of the magnetic block magnetizer provided for the implementation of this utility model;
[0042] Figure 5 for Figure 4 Enlarged view of point A in the middle;
[0043] Figure 6 A partial structural schematic diagram of the upper magnetic assembly of the magnetic block magnetizer provided for the implementation of this utility model;
[0044] Figure 7 A schematic diagram of the structure of the upper magnetic assembly of the magnetic block loading machine for implementing this utility model, showing the removal of the positioning block;
[0045] Figure 8 A schematic diagram of the structure of the upper magnetic assembly of the magnetic block magnetizer provided for the implementation of this utility model, showing the removal of the positioning block and a side plate;
[0046] Figure 9 A schematic diagram of the positioning block of the magnetic block magnetizer provided for the implementation of this utility model;
[0047] Figure 10 A schematic diagram of the structure of the product shell of the magnetic block magnetizer provided for the implementation of this utility model, which is limited between the fixed limiting member and the movable limiting member;
[0048] Figure 11 A schematic diagram of the movable limiting component of the magnetic block magnetizer provided for the implementation of this utility model;
[0049] Figure 12 A partial structural schematic diagram of the magnetizing mechanism of the magnetic block magnetizing machine provided for the implementation of this utility model;
[0050] Figure 13 A schematic diagram of the structure of the long plate of the magnetic block magnetizer provided for the implementation of this utility model;
[0051] Figure 14 A partial structural schematic diagram of the magnetic block loading machine provided for the implementation of this utility model;
[0052] Figure 15 A partial structural schematic diagram of the material transfer mechanism of the magnetic block loading machine provided for the implementation of this utility model;
[0053] Figure 16 A schematic diagram of the side push plate of the magnetic block loading machine provided for the implementation of this utility model.
[0054] In the diagram: 1. Machine base; 11. Assembly track; 111. Base plate; 112. Side plate; 1121. Mounting base; 113. Fixed limiting component; 114. Movable limiting component; 1141. Limiting part; 1142. Connecting part; 2. Magnetizing mechanism; 21. Side pushing mechanism; 211. Side pushing drive component; 212. Side pushing plate; 2121. Notch; 22. Straight pushing mechanism; 221. Straight pushing drive component; 222. Slider; 223. Push rod; 3. Cover mounting mechanism; 4. Material transfer mechanism; 4. Long plate; 41. Material fitting notch; 411. Circular notch; 4111. Through hole; 412. Vertical guide rail; 413. Material transfer drive mechanism; 42. Translation drive mechanism; 421. Fixed plate 4211, sliding plate 4212, vertical rail 4212a, translation drive component 4213, vertical drive mechanism 422, magnetic block 5, product shell 6, cover 7, shell feeding mechanism 8, shell compartment 81, shell discharge rail 82, discharge rail 9, second vibrator 10, ultrasonic welding device 20, magnetic mounting base 30, magnetic channel 301, groove 302, upper magnetic assembly 40, magnetic block slide 401, guide bar 402, limit body 50, arc slide 501, positioning block 60, alignment hole 601, cover mounting base 70, cover feeding mechanism 80, cover storage compartment 801, cover discharge rail 802. Detailed Implementation
[0055] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0056] In the description of this utility model, it should be noted that the terms "upper", "lower", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0057] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0058] like Figures 1 to 16As shown in the figure, this application provides a magnetic block mounting machine, including: a machine base 1, a mounting mechanism 2, a cover mounting mechanism 3, and a material transfer mechanism 4. An assembly track 11 is provided on the machine base 1, and a product shell 6 is slidably supported on the assembly track 11. The mounting mechanism 2 and the cover mounting mechanism 3 are both located on the machine base 1, and are arranged sequentially along the length of the assembly track 11. The mounting mechanism 2 is used to mount magnetic blocks 5 onto the product shell 6, and the cover mounting mechanism 3 is used to mount a cover 7 onto the product shell 6. The material transfer mechanism 4 is disposed on the machine base 1. The material transfer mechanism 4 includes a long plate 41 and a material transfer drive mechanism 42. Multiple material fitting notches 411 are provided along the lower edge of the long plate 41. These notches 411 are spaced apart sequentially along the length of the long plate 41 and are used to fit the product shell 6. The material transfer drive mechanism 42 is connected to the long plate 41 and drives the long plate 41 to move along the length of the assembly track 11, thereby moving the product shell 6 to the assembly stations of the magnetizing mechanism 2 and the capping mechanism 3. The magnetic block magnetizing machine of this application drives the long plate 41 to move along the length of the assembly track 11 via the material transfer mechanism 4, thereby accurately transferring the product shell 6 sequentially to the magnetizing mechanism 2 and the capping mechanism 3. This solves the problems of complex conveyor structures and poor positioning accuracy in existing conveyor belts, simplifies the overall structure, and improves assembly accuracy and continuous operation efficiency.
[0059] In one possible implementation, such as Figure 13 and Figure 15As shown, the material transfer drive mechanism 42 includes a translation drive mechanism 421 and a vertical drive mechanism 422. The translation drive mechanism 421 is disposed on the machine base 1 and is tractively connected to the vertical drive mechanism 422, for driving the vertical drive mechanism 422 to move bidirectionally along the extension direction of the assembly track 11. The vertical drive mechanism 422 is disposed on the translation drive mechanism 421, and the long plate 41 is connected to the vertical drive mechanism 422. The vertical drive mechanism 422 is used to drive the long plate 41 to move up and down, so that the long plate 41 moves to or above the assembly track 11. The translation drive mechanism 421 includes a fixed plate 4211, a sliding plate 4212, and a translation drive component 4213. The fixed plate 4211 is fixedly connected to the machine base 1. The translation drive 4213 is disposed on the fixed plate 4211 and is drively connected to the sliding plate 4212. The sliding plate 4212 is connected to the vertical drive mechanism 422. The translation drive 4213 can be a hydraulic cylinder, which can extend and retract along the length of the fixed plate 4211. When the hydraulic cylinder of the translation drive 4213 extends and retracts, it can drive the sliding plate 4212 to drive the vertical drive mechanism 422 and the long plate 41 to move laterally as a whole. The vertical drive mechanism 422 can be a hydraulic cylinder. A vertical guide rail 413 is provided on the side of the long plate 41 near the sliding plate 4212, and a vertical rail 4212a is provided on the sliding plate 4212. The vertical rail 4212a extends along the height direction of the fixed plate 4211, and the vertical guide rail 413 of the long plate 41 and the vertical rail 4212a of the sliding plate 4212 are in sliding engagement. When the hydraulic cylinder of the vertical drive component extends or retracts, the long plate 41 can be vertically raised or lowered.
[0060] Under the action of the material transfer drive mechanism 42, the long plate 41 first moves downward, driven by the vertical drive mechanism 422, so that the material fitting notch 411 fits and clamps the product shell 6 on the assembly track 11; secondly, the translation drive mechanism 421 starts, driving the vertical drive mechanism 422 and the long plate 41 to move laterally, transferring the product shell 6 to the next assembly station; then, the vertical drive mechanism 422 drives the long plate 41 to move upward, separating the long plate 41 from the product shell 6 that was just transferred; finally, the translation drive mechanism 421 drives the long plate 41 to return to its horizontal position, preparing for the next cycle, and sequentially completing the transfer of the product shell 6 at the magnetic mounting mechanism 2 and the cap mounting mechanism 3 stations. The magnetic block mounting machine of this application, through the coordinated operation of the translation drive mechanism 421 and the vertical drive mechanism 422, drives the long plate 41 to transfer the product shell 6 in a cyclic action of "downward clamping → horizontal material transfer → upward separation → horizontal return", which simplifies the overall transfer structure and improves the accuracy of workstation switching and the efficiency of cyclic operation.
[0061] like Figure 13 As shown, the lower edge of the sleeve notch 411 and the lower edge of the long plate 41 are transitioned by rounded corners, which avoids frictional interference between the sleeve notch 411 and the product shell 6 during the transfer process, ensuring the integrity of the surface of the product shell 6, and improving the smoothness of the transfer action.
[0062] like Figure 13 As shown, circular notches 4111 are provided on both sides of the closed end of the sleeve notch 411. The circular notches 4111 enhance the deformation capability of the sleeve notch 411, making it easier to fit the product shell 6, reducing the difficulty of the fitting operation, and improving the convenience and efficiency of the transfer operation.
[0063] like Figure 12 and Figure 13 As shown, the long plate 41 is provided with a plurality of through holes 412, and the through holes 412 are arranged sequentially at intervals along the length direction of the long plate 41. The through holes 412 have the function of reducing weight, which can reduce the load on the material transfer drive mechanism 42, improve the action response speed of the material transfer drive mechanism 42, and also save material costs.
[0064] In one possible implementation, such as Figure 1 and Figure 2As shown, the magnetic block loading machine includes a shell feeding mechanism 8, which includes a shell chamber 81 and a shell discharge rail 82. One end of the shell discharge rail 82 is connected to the shell chamber 81, and the other end extends to the assembly rail 11. A first vibrator (not shown) is installed on the shell chamber 81. The shell chamber 81 is used to store product shells 6. The first vibrator can automatically unload the product shells 6 through vibration and transport them orderly along the discharge rail 9 to the assembly rail 11, replacing manual feeding, increasing the feeding speed, reducing manual intervention, ensuring the continuity of feeding, and thus improving the overall assembly efficiency. The structure and principle of the first vibrator are prior art and are not the inventive point of this application, so they will not be described in detail here.
[0065] like Figure 1 and Figure 2 As shown, the magnetic block assembly machine includes a second vibrator 10, which is connected to the housing discharge rail 82. The second vibrator 10 drives the product housing 6 to be fed along the discharge rail 9 through vibration, ensuring that the product housing 6 is transported to the assembly rail 11 in an orderly and smooth manner, and ensuring continuous and neat material supply.
[0066] In one possible implementation, such as Figure 3 , Figure 10 and Figure 11 As shown, the assembly track 11 includes a base plate 111, side plates 112, a fixed limiting member 113, and a movable limiting member 114. The side plates 112 are located on both sides of the base plate 111. A feed inlet is provided on one of the side plates 112, connecting to the shell discharge track 82. The fixed limiting member 113 and the movable limiting member 114 are both located inside the side plates 112 and are positioned on either side of the feed inlet. The movable limiting member 114 is located on the side of the fixed limiting member 113 closest to the magnetic mounting mechanism 2. Under external force, when the product shell 6 slides along the assembly track 11, it can push open the movable limiting member 114. The fixed limiting member 113 is used to block the product shell 6, ensuring it is positioned in a constant position after entering, thus guaranteeing the accuracy of subsequent gripping of the product shell 6. The movable limiting member 114 is hinged to one of the side plates 112. When the product shell 6 enters the assembly track 11, it is first fixed in position with the assistance of the fixed limiting member 113 and the movable limiting member 114. When the long plate 41 moves downward to the assembly track 11, the nesting notch 411 can just fit onto the product shell 6. When the long plate 41 moves the product shell 6 to the left, the movable limiting member 114 is pushed and swung to avoid the movement of the product shell 6, ensuring the smooth transfer of the product shell 6. The cooperation of the fixed limiting member 113 and the movable limiting member 114 ensures the accuracy of nesting and gripping, avoids interference during transfer, improves the stability and smoothness of operation, and ensures efficient connection of the assembly process.
[0067] like Figure 10 and Figure 11 As shown, a mounting base 1121 is provided on the side plate 112. The movable limiting member 114 has a limiting part 1141 and a connecting part 1142. A rotating shaft is disposed through the connecting part 1142 and the mounting base 1121. The product shell 6, which enters the assembly track 11 through the feed port, is limited between the fixed limiting member 113 and the limiting part 1141. Under the action of external force, when the product shell 6 slides along the assembly track 11, it can push the movable limiting member 114 to rotate around the rotating shaft. The limiting part 1141 is used to abut against one side of the product shell 6, and a limiting space for limiting the product shell 6 is formed between the limiting part 1141 and the fixed limiting member 113. Positioning is achieved when the product shell 6 moves to the limiting space. The connecting part 1142 is hinged to the mounting base 1121 through a rotating shaft, so that the movable limiting member 114 can rotate around the rotating shaft. This allows for precise positioning of the product shell 6 and flexible rotation to avoid movement of the product shell 6. The structure is simple and further improves operational stability.
[0068] In one possible implementation, such as Figure 1 As shown, the magnetic block mounting machine includes an ultrasonic welding device 20. The ultrasonic welding device 20 is located on one side of the assembly track 11 along its width, and is situated on the side of the cover mounting mechanism 3 away from the magnetic mounting mechanism 2. The ultrasonic welding device 20 is used to weld the cover 7 and the product shell 6. After the product shell 6 is assembled with the cover 7, the material transfer mechanism 4 moves the product shell 6 to the ultrasonic welding device 20, where ultrasonic welding is used to fix the cover 7 to the product shell 6, completing the assembly. Using the ultrasonic welding device 20 achieves rapid fixing of the cover 7 and the product shell 6, resulting in a strong and efficient connection, simplifying the assembly process, improving the overall automation level, and ensuring assembly continuity and finished product stability.
[0069] like Figure 1 , Figure 2 , Figure 4 and Figure 5As shown, the magnetic block mounting machine includes a mounting base 30 and an upper magnetic assembly 40. The mounting base 30 is disposed on the machine base 1 and on one or both sides of the assembly track 11 along its width direction. The mounting base 30 has a magnetic channel 301 communicating with the assembly track 11, and a magnetic suction element is disposed on the mounting base 30. The upper magnetic assembly 40 is disposed on the machine base 1 and extends to the mounting base 30. The upper magnetic assembly 40 has a magnetic block groove 401 extending close to the magnetic suction element. A plurality of magnetic blocks 5 are slidably disposed in the magnetic block groove 401, and the magnetic suction element can attract the magnetic blocks 5 on the magnetic block groove 401. The magnetic block mounting machine of this application uses a magnetic suction component to attract the magnetic block 5 in the magnetic block groove 401, and with the help of the mounting mechanism 2, pushes the magnetic block 5 into the magnetic channel 301 and assembles it into the product shell 6. This realizes the automated operation of magnetic block 5 assembly, solves the problems of low efficiency, inaccurate positioning and high labor intensity of traditional manual mounting, improves the accuracy and stability of magnetic block 5 assembly, and reduces labor costs.
[0070] like Figure 5 , Figure 6 , Figure 7 and Figure 8 As shown, the magnetic mounting base 30 has a groove 302, and the magnetic attractor is embedded in the groove 302. The surface of the magnetic attractor exposed on the surface of the groove 302 smoothly transitions to the surface of the magnetic mounting base 30, that is, the magnetic attractor does not protrude from the groove 302, avoiding interference when the magnetic block 5 is pushed after being attracted. The extension line of the magnetic block slide groove 401 of the upper magnetic assembly 40 passes through the groove 302. The distance between the surfaces of the upper magnetic assembly 40 and the magnetic mounting base 30 is greater than the length of one magnetic block 5 and less than the length of two magnetic blocks 5. The magnetic block slide groove 401 of the upper magnetic assembly 40 is positioned opposite to the magnetic attractor, ensuring that the magnetic block 5 in the slide groove can be accurately attracted by the magnetic attractor, achieving automatic single attraction of the magnetic block 5 without the need for an additional pushing mechanism. At the same time, the gap between the magnetic mounting base 30 and the magnetic block slide groove 401 is slightly larger than one magnetic block 5 and less than two magnetic blocks 5, ensuring that only one magnetic block 5 is attracted at a time, avoiding interference caused by multiple magnetic blocks 5 being attracted simultaneously.
[0071] like Figure 1 , Figure 2 , Figure 4 and Figure 7As shown, the upper magnetic assembly 40 includes multiple guide bars 402, each of which is perpendicular to the assembly track 11. The magnetic mounting base 30 is equipped with multiple magnetic suction components. Each guide bar 402 is provided with a magnetic block groove 401, which extends close to the corresponding magnetic suction component. The magnetic mounting mechanism 2 can push the magnetic blocks 5 attracted to each magnetic suction component into the corresponding magnetic channel 301. The magnetic block grooves 401 of the upper magnetic assembly 40 are precisely aligned with each magnetic suction component, ensuring that the magnetic suction components corresponding to each guide bar 402 can attract the magnetic blocks 5 in the grooves. Multiple sets of magnetic blocks 5 can be fed in an orderly manner without the need for an additional pushing mechanism, achieving synchronous automatic feeding at multiple workstations. This significantly simplifies the multi-workstation magnetic mounting structure, solving the problems of complex drive mechanisms, poor synchronization, and easy interference in traditional multi-workstation magnetic mounting. It improves the efficiency and accuracy of assembling multiple magnetic blocks 5, and reduces equipment complexity and production costs.
[0072] In one possible implementation, such as Figure 12 and Figure 14 As shown, the magnetic mounting mechanism 2 includes a side-pushing mechanism 21 and a direct-pushing mechanism 22. The side-pushing mechanism 21 is located between the magnetic mounting base 30 and the upper magnetic assembly 40. The side-pushing mechanism 21 can push the magnetic blocks 5 adsorbed on each magnetic attractor into the entrance of the corresponding magnetic channel 301. The direct-pushing mechanism 22 can extend and retract in a direction perpendicular to the assembly track 11 to push the magnetic blocks 5 along the magnetic channel 301 into the assembly track 11. After the magnetic attractor adsorbs the magnetic blocks 5, the side-pushing mechanism 21 first pushes the magnetic blocks 5 to the entrance of the corresponding magnetic channel 301, and then the direct-pushing mechanism 22 pushes the magnetic blocks 5 along the magnetic channel 301 into the product shell 6 on the assembly track 11, completing the assembly of the magnetic blocks 5.
[0073] like Figure 12 , Figure 14 and Figure 16 As shown, the side-pushing mechanism 21 includes a side-pushing drive member 211 and a side-pushing plate 212. The side-pushing plate 212 has a notch 2121 along its edge and is tractively connected to the side-pushing drive member 211. The side-pushing drive member 211 can drive the side wall plate to slide along the surface of the magnetic mounting base 30, so as to push the magnetic block 5 into the entrance of the corresponding magnetic channel 301 through the notch 2121. The side-pushing drive member 211 can be a slide table or a hydraulic cylinder. The side-pushing plate 212 is connected to the slider 222 of the slide table or to the telescopic rod of the hydraulic cylinder. The notch 2121 is used to support and limit the magnetic block 5 adsorbed on the magnetic attractant. The side-pushing mechanism 21 is located between the upper magnetic assembly 40 and the magnetic mounting base 30. After the magnetic attractant attracts the magnetic block 5, the side push drive 211 drives the side push plate 212 to move, the notch 2121 holds the magnetic block 5 and pushes it to the entrance of the magnetic channel 301, and then the direct push mechanism 22 pushes the magnetic block 5 into the product shell 6 along the magnetic channel 301.
[0074] In one possible implementation, such as Figure 6 and Figure 8 As shown, the magnetic block mounting machine includes a limiting body 50, which is connected to the mounting base 30. The limiting body 50 is positioned on one side of each magnetic channel 301. When the side push plate 212 slides to its limit position, the notch 2121 is located at the entrance of the magnetic channel 301. The limiting body 50 and the notch 2121 are located on opposite sides of the entrance. The limiting body 50 has an arc-shaped slide rail 501 on one side corresponding to the entrance of the magnetic channel 301, and the inner wall of the notch 2121 is also arc-shaped. The limiting body 50 and the notch 2121 on the corresponding side push plate 212 form a bidirectional limiting for the magnetic block 5. After the magnetic attractor adsorbs the magnetic block 5, the side push drive 211 drives the side push plate 212 to move to its limit position. The notch 2121 of the side push plate 212 and the arc-shaped slide 501 of the limiting body 50 surround the entrance of the magnetic channel 301, stably limiting the magnetic block 5 at the entrance of the magnetic channel 301, preventing the magnetic block 5 from shifting or falling off. Subsequently, the direct push mechanism 22 pushes the magnetic block 5 into the product shell 6 along the magnetic channel 301. The entire process of magnetic block 5 from adsorption and transfer to assembly is stable and automated, simplifying the positioning structure design, reducing the risk of assembly failure, and significantly improving the accuracy and production efficiency of magnetic block 5 assembly.
[0075] like Figure 6 , Figure 7 and Figure 14 As shown, the direct push mechanism 22 includes a direct push drive 221 and a slider 222. Multiple push rods 223 are connected to the slider 222. The direct push drive 221 is throttle-connected to the slider 222, pushing the slider 222 to slide, causing each push rod 223 to be inserted into a corresponding magnetic channel 301. The direct push drive 221 can be a pneumatic cylinder or a hydraulic cylinder. The slider 222 is fixedly connected to the telescopic rod of the direct push drive 221. There can be four push rods 223, each spaced apart on the slider 222, and each push rod 223 corresponds one-to-one with a magnetic channel 301 of the magnetic base 30. The side push drive 211 drives the side push plate 212 to move the slider 222 to the limit position. The direct push drive 221 drives the slider 222 to move the push rod 223 synchronously. The push rod 223 is inserted into the corresponding magnetic channel 301, pushing the magnetic block 5, which has been limited by the side push mechanism 21 at the entrance of the magnetic channel 301, forward along the magnetic channel 301 and precisely assembled into the product shell 6 on the assembly track 11.
[0076] In one possible implementation, such as Figure 6 and Figure 9As shown, the magnetic block mounting machine includes a positioning block 60, which is disposed on the machine base 1. The positioning block 60 has multiple alignment holes 601, each corresponding to a magnetic channel 301. Each push rod 223 is slidably inserted through a corresponding alignment hole 601. The positioning block 60 has four alignment holes 601, each guiding the push rod 223 to move only along the direction of the alignment hole 601. During operation, the direct-push drive component 221 drives the slider 222 to move synchronously with the push rod 223. After being guided by the alignment holes 601, the push rod 223 inserts into the magnetic channel 301, pushing the magnetic block 5, which is limited at the entrance of the magnetic channel 301, forward into the product housing 6. The positioning block 60 also limits the travel of the slider 222, ensuring assembly accuracy.
[0077] In one possible implementation, such as Figure 1 and Figure 2 As shown, the magnetic block mounting machine includes a cover mounting base 70, a cover feeding mechanism 80, and a cover mounting mechanism 3. The cover mounting base 70 is disposed on one or both sides of the assembly track 11 along its width direction. The cover feeding mechanism 80 includes a cover storage compartment 801 and a cover discharge rail 802 connecting the cover storage compartment 801. The cover discharge rail 802 extends to the cover mounting base 70. The cover mounting mechanism 3 is used to push the cover 7 located on the cover mounting base 70 onto the product shell 6 on the assembly track 11, so that the cover 7 and the product shell 6 are combined to form an assembly. The cover mounting mechanism 3 can be driven by a cylinder, a hydraulic cylinder, or a slide table.
[0078] In one possible implementation, such as Figure 1 As shown, the magnetic block mounting machine includes a discharge rail 9, which is located at the end of the assembly rail 11. The discharge rail 9 is inclinedly connected to the assembly rail 11, and the assembled body detached from the assembly rail 11 slides out along the discharge rail 9. The cover storage bin 801 and the discharge rail 9 enable the orderly feeding of the cover 7. The cover mounting mechanism 3 precisely pushes the cover 7 to complete the assembly. This is connected with the above-mentioned automated assembly process of the magnetic block 5, forming an integrated automatic operation. This solves the problems of low efficiency and poor connection in traditional magnetic mounting equipment, where the installation of the magnetic block 5 and the sealing of the cover 7 are carried out in separate steps. The cover mounting base 70 is arranged adjacent to the assembly rail 11 and works with the discharge rail 9 to accurately feed the cover 7, improving the accuracy of the cover 7 assembly, simplifying the integrated assembly structure, reducing manual intervention, significantly improving the overall production efficiency, and ensuring the assembly consistency and product quality of the assembled body.
[0079] The magnetic block mounting machine of this application realizes stable and automated operation of the entire process of magnetic block 5 from adsorption and transfer to assembly, which improves the accuracy and synchronization of multi-magnetic block 5 assembly. In addition, the cover mounting mechanism 3 accurately pushes the cover 7 to complete the assembly, which significantly improves the accuracy and production efficiency of magnetic block 5 assembly and improves product quality.
[0080] The preferred embodiments disclosed above are merely illustrative of this application. These preferred embodiments do not exhaustively describe all details, nor do they limit the application to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this application, thereby enabling those skilled in the art to better understand and utilize this application. This application is limited only by the claims and their full scope and equivalents.
Claims
1. A magnetic block loading machine, characterized in that, include: A machine platform, wherein an assembly track is provided on the machine platform, and the product shell is slidably supported on the assembly track; A magnet mounting mechanism and a cover mounting mechanism are provided on the machine base, and the magnet mounting mechanism and the cover mounting mechanism are arranged sequentially along the length direction of the assembly track. The magnet mounting mechanism is used to mount magnetic blocks onto the product shell, and the cover mounting mechanism is used to mount a cover onto the product shell. A material transfer mechanism is provided on the machine base. The material transfer mechanism includes a long plate and a material transfer drive mechanism. The lower edge of the long plate is provided with multiple material fitting notches. Each material fitting notch is arranged at intervals along the length direction of the long plate. The material fitting notches are used to fit the product shell. The material transfer drive mechanism is driven to the long plate and is used to drive the long plate to move along the length direction of the assembly track, so as to move the product shell to the assembly station of the magnet mounting mechanism and the cover mounting mechanism respectively.
2. The magnetic block loading machine according to claim 1, characterized in that, The material transfer drive mechanism includes a translation drive mechanism and a vertical drive mechanism; The translation drive mechanism is disposed on the machine base and is connected to the vertical drive mechanism for driving the vertical drive mechanism to move bidirectionally along the extension direction of the assembly track. The vertical drive mechanism is mounted on the translation drive mechanism, and the long plate is connected to the vertical drive mechanism. The vertical drive mechanism is used to drive the long plate to move up and down, so that the long plate moves to or above the assembly track.
3. The magnetic block loading machine according to claim 1, characterized in that, The lower edge of the notch and the lower edge of the long plate are transitioned by a rounded corner.
4. The magnetic block loading machine according to claim 1, characterized in that, The closed end of the material-fitting notch is provided with circular notches on both sides.
5. The magnetic block loading machine according to claim 1, characterized in that, Multiple through holes are provided on the long plate; The through holes are arranged at intervals along the length of the long plate.
6. The magnetic block loading machine according to claim 1, characterized in that, Including the shell delivery mechanism; The shell feeding mechanism includes a shell chamber and a shell discharge rail; One end of the shell discharge rail is connected to the shell chamber, and the other end of the shell discharge rail extends to the assembly rail; The first vibrating feeder is installed on the shell.
7. The magnetic block loading machine according to claim 6, characterized in that, Including the second vibrator; The second vibrator is connected to the discharge rail of the housing.
8. The magnetic block loading machine according to claim 6, characterized in that, The assembly track includes a base plate, side plates, fixed limiting components, and movable limiting components; The side plates are located on both sides of the bottom plate, and a feed inlet is provided on one of the side plates, which is connected to the discharge rail of the housing; Both the fixed limiting member and the movable limiting member are located inside the side plate and are respectively disposed on both sides of the feed inlet; The movable limiting component is located on the side of the fixed limiting component closer to the magnetizing mechanism; When the product shell slides along the assembly track under the action of external force, it can push open the movable limiting member.
9. The magnetic block loading machine according to claim 8, characterized in that, A mounting base is provided on the side plate; The movable limiting component has a limiting part and a connecting part; The rotating shaft passes through the connecting part and the mounting base; The product shell entering the assembly track through the feed inlet is positioned between the fixed limiting member and the limiting part; When the product shell slides along the assembly track under the action of external force, it can push the movable limiting member to rotate around the rotating shaft.
10. The magnetic block loading machine according to any one of claims 1-9, characterized in that, Including ultrasonic welding equipment; The ultrasonic welding device is located on one side of the assembly track along the width direction, and the ultrasonic welding device is located on the side of the cover assembly mechanism away from the magnet assembly mechanism. The ultrasonic welding device is used to weld the cover and the product shell.