Actuator production, assembly and turnover device

Abstract

The utility model relates to the technical field of electric actuators, in particular to an actuator production, assembly and turnover device. Comprising a chassis, a mounting plate is arranged above the chassis, pulley supports are arranged on the two sides of the mounting plate respectively, the lower ends of the pulley supports abut against single-side wheel assemblies, the upper ends of the pulley supports abut against roller assemblies, and the pulley supports slide along the single-side wheel assemblies and the roller assemblies. Compared with the prior art, the main body part of the actuator is mounted on the mounting plate, then other parts are mounted, and the rest parts are mounted after the mounting plate is turned over, so that the mounting efficiency can be effectively improved, and the production assembly operation is facilitated.

Description

Technical Field

[0001] This utility model relates to the field of electric actuator technology, specifically an actuator production assembly and flipping device. Background Technology

[0002] During the production and assembly of electric actuators, the angle needs to be repeatedly rotated to achieve the final assembly of the whole machine. When the degree of automation has not reached a certain level and manual operation is still required, the time is long and when dealing with large-sized products with heavy weight, the physical requirements for operators are high, the production efficiency is significantly reduced, and some safety hazards may also be caused.

[0003] Furthermore, due to the diversity of actuator product structures, there is no standardized equipment on the market, and ordinary tooling can only meet the single operation under fixed structure and size. There is no universal device that can achieve the flipping of different models of products. Summary of the Invention

[0004] To overcome the shortcomings of the prior art, this utility model provides an actuator production assembly flipping device.

[0005] To achieve the above objectives, an actuator production assembly and flipping device is designed, including a chassis. A mounting plate is provided on the top of the chassis, and pulley brackets are provided on both sides of the mounting plate. The lower end of the pulley bracket abuts against a single-sided wheel assembly, and the upper end of the pulley bracket abuts against a roller assembly. The pulley bracket slides along the single-sided wheel assembly and the roller assembly.

[0006] The pulley bracket is provided with a guide rail groove on its side, and flip-limiting holes are provided on both sides of the guide rail groove.

[0007] The pulley bracket is provided with a guide assembly on one side. The guide assembly includes a guide base, a lever, and a push rod. The guide base is fixed on the chassis. The upper end of the guide base is provided with a push rod through hole. A push rod is provided in the push rod through hole. One end of the push rod is connected to a handle through a lever.

[0008] The guide base is provided with screw mounting holes, and the screws pass through the screw mounting holes to fix the guide base to the chassis.

[0009] The push rod through hole is provided with locking holes on both sides.

[0010] The inner side of the pulley bracket is provided with a support platform, the support platform is provided with a mounting hole 1 that mates with the mounting plate, the mounting plate is provided with a mounting hole 2 that mates with the mounting hole 1, and the lower end of the mounting plate is provided with a slot that mates with the support platform.

[0011] The pulley bracket is provided with a support plate on its side.

[0012] A central beam is provided between the pulley brackets on both sides, and one or more hinge seats are connected to one side of the central beam. Support plates are connected to both ends of the hinge seats.

[0013] Above the central beam is an upper beam, one side of which is connected to the upper end of the outermost support plate via a connector.

[0014] The hinge seat has pin holes on both sides, a limiting boss in the middle, and a rotating groove that mates with the hinge seat at one end. The rotating groove has shaft holes on both sides.

[0015] The mounting plate is provided with several mounting slots of different sizes, which are connected to the actuator gearbox. The mounting plate has a fixed threaded hole in the center. The screw passes through the fixed threaded hole to fix the actuator gearbox on the mounting plate and is tightened by a nut. A clamping stop is provided between the screw and the nut.

[0016] Compared with the prior art, this utility model can effectively increase installation efficiency and facilitate production assembly operations by installing the main actuator component on the mounting plate of this utility model and then installing other parts. By flipping the device over and then installing the remaining parts, this utility model can facilitate production assembly operations. Attached Figure Description

[0017] Figure 1 This is a schematic diagram illustrating an embodiment of the present invention.

[0018] Figure 2 This is a front view of the present invention.

[0019] Figure 3 This is the right view of the present invention.

[0020] Figure 4 This is the left view of the present invention.

[0021] Figure 5 This is a partial sectional view of the pulley bracket of this utility model.

[0022] Figure 6 This is a front view of the guide component of this utility model.

[0023] Figure 7 This is a cross-sectional view of the guide component of this utility model.

[0024] Figure 8 This is a top view of the guide base of this utility model.

[0025] Figure 9 This is a partial sectional view of the mounting plate of this utility model.

[0026] Figure 10 This is a top view of the hinge seat of this utility model.

[0027] Figure 11Partial cross-sectional view of the support plate of this utility model Figure 1 .

[0028] Figure 12 Partial cross-sectional view of the support plate of this utility model Figure 2 .

[0029] Figure 13 Partial cross-sectional view of the support plate of this utility model Figure 3 .

[0030] Figure 14 Partial cross-sectional view of the support plate of this utility model Figure 4 .

[0031] Figure 15 This is a cross-sectional view of the single-sided wheel assembly of this utility model.

[0032] Figure 16 This is a cross-sectional view of the roller assembly of this utility model.

[0033] Figure 17 This is a schematic diagram of the present invention after the electric actuator is assembled.

[0034] Figure 18 This is a schematic diagram of the present invention after being equipped with another type of electric actuator. Detailed Implementation

[0035] The present invention will be further described below with reference to the accompanying drawings.

[0036] like Figures 1 to 16 As shown, a mounting plate 17 is provided on the top of the chassis 1. Pulley brackets 4 are provided on both sides of the mounting plate 17. The lower end of the pulley bracket 4 abuts against the single-sided wheel assembly 16, and the upper end of the pulley bracket 4 abuts against the roller assembly 14. The pulley bracket 4 slides along the single-sided wheel assembly 16 and the roller assembly 14.

[0037] The pulley bracket 4 has a guide rail groove 4-1-3 on its side, and flip-limiting holes 4-1-2 are provided on both sides of the guide rail groove 4-1-3.

[0038] A guide assembly 2 is provided on one side of the pulley bracket 4. The guide assembly 2 includes a guide base 2-4, a lever 2-2, and a push rod 2-3. The guide base 2-4 is fixed on the chassis 1. The upper end of the guide base 2-4 is provided with a push rod through hole 2-4-2. The push rod 2-3 is provided in the push rod through hole 2-4-2. One end of the push rod 2-3 is connected to the handle 2-1 through the lever 2-2.

[0039] The guide base 2-4 is provided with screw mounting holes 2-4-1. The screws pass through the screw mounting holes 2-4-1 to fix the guide base 2-4 to the chassis 1.

[0040] The push rod through hole 2-4-2 is provided with locking holes 2-4-3 on both sides. The inner locking hole 2-4-3 is used to lock the two flip limit holes 4-1-2 when they are working, and the outer locking hole 2-4-3 is used to lock the guide slide rail groove 4-1-3 when it is working.

[0041] The inner side of the pulley bracket 4 is provided with a support platform 4-1-5. The support platform 4-1-5 has a mounting hole 4-1-1 that mates with the mounting plate 17. The mounting plate 17 has a mounting hole 17-1-3 that mates with the mounting hole 4-1-1. The fastener is inserted into the mounting holes 4-1-1 and 17-1-3 to connect the mounting plate 17 to the support platform 4-1-5 of the pulley bracket 4. The lower end of the mounting plate 17 has a slot 17-1-4 that mates with the support platform 4-1-5 for easy assembly.

[0042] The pulley bracket 4 has a support plate 4-1-6 on its side to increase strength.

[0043] A central beam 3 is provided between the pulley supports 4 on both sides. One or more hinge seats 8 are connected to one side of the central beam 3, and support plates 7 are connected to both ends of the hinge seats 8. Several support plates 7 are used to support different types of electric actuators 22 after the tooling is flipped. Figures 11 to 14 As shown, in actual use, the shape of the support plate 7 is determined according to the size and shape of the electric actuator 22.

[0044] A top beam 5 is provided above the middle beam 3, and one side of the top beam 5 is connected to the upper end of the outermost support plate 7 through a connector 12.

[0045] The hinge seat 8 has pin holes 8-1 on both sides and a limiting boss 8-2 in the middle. The support plate 7 has a rotating groove 7-2 at one end that mates with the hinge seat 8, and shaft holes 7-1 on both sides of the rotating groove 7-2. The support plate 7 rotates through the hinge seat 8-1, thereby mates with the electric actuator 22.

[0046] The mounting plate 17 has several mounting slots 17-1-1 of different sizes, which are connected to the actuator gearbox 18 to install actuator gearboxes 18 of various sizes. The mounting plate 17 has a fixing threaded hole 17-1-2 in the center. The screw 19 passes through the fixing threaded hole 17-1-2 to fix the actuator gearbox 18 to the mounting plate 17 and is tightened by the nut 20. A clamping stop bar 21 is provided between the screw 19 and the nut 20.

[0047] The single-sided wheel assembly 16 includes a single-sided wheel frame 16-3, a single-sided wheel axle 16-2, and a single-sided wheel 16-1. The bottom of the single-sided wheel frame 16-3 is provided with a single-sided wheel mounting hole 16-1-1. A fastener is inserted into the single-sided wheel mounting hole 16-1-1 to fix the single-sided wheel frame 16-3 on the chassis 1. The upper part of the single-sided wheel frame 16-3 is connected to the single-sided wheel 16-1 through the single-sided wheel axle 16-2.

[0048] The roller assembly 14 includes a roller base 14-4 and a roller 14-5. The bottom of the roller base 14-4 is provided with a roller mounting hole 14-1-1. A fastener is inserted into the roller mounting hole 14-1-1 to fix the roller base 14-4 on the chassis 1. The upper part of the roller base 14-4 is connected to the roller through a spindle 14-2. The spindle 14-2 and the roller base 14-4 are fastened together by a fixing nut 14-1. A spring washer 14-3 is provided between the fixing nut 14-1 and the side of the roller base 14-4.

[0049] In this embodiment, there are four single-sided wheel assemblies 16, with one single-sided wheel assembly 16 respectively provided on the front and rear sides of each pulley bracket 4. There are four roller assemblies 14, with two roller assemblies 14 provided at each pulley bracket 4.

[0050] In use, the push rod 2-3 in the guide assembly 2 is pushed into the flip-limiting hole 4-1-2 of the pulley bracket 4 to prevent the pulley bracket 4 from moving. After the electric actuator 22 is connected to the actuator reduction gearbox 18, the actuator reduction gearbox 18 is installed in the actuator mounting groove 17-1-1 of the actuator mounting plate 17. The screw 19 is passed through the actuator reduction gearbox 18 and screwed into the fixing threaded hole 17-1-2 in the center of the actuator mounting plate 17. The clamping baffle 21 and the nut 19 are used to fix the actuator reduction gearbox 18 on the actuator mounting plate 17 through the screw 19. Push up the support plate 7 to support the actuator gearbox 18. Push rod 2-3 retracts from the flip-limit hole 4-1-2 of the pulley bracket 4, releasing the movement restriction of the pulley bracket 4. Rotate the pulley bracket 4, synchronously driving the actuator gearbox 18 to rotate. When the other flip-limit hole 4-1-2 aligns with push rod 2-3, the actuator gearbox 18 completes a 90° flip. Push rod 2-3 is then pushed into the flip-limit hole 4-1-2, locking the pulley bracket 4 for subsequent installation operations. After installation, the tooling of this embodiment needs to be restored to its original state before removing the electric actuator 22.

[0051] The pulley bracket 4 has a quarter-circle arc-shaped guide rail groove 4-1-3 on its side. The push rod 2-3 in the guide assembly 2 cooperates with the guide rail groove 4-1-3 to limit the maximum flipping angle of the tooling.

Claims

1. An actuator production assembly tilting device, comprising a chassis, characterized in that: The chassis (1) is provided with a mounting plate (17) on top. The mounting plate (17) is provided with pulley brackets (4) on both sides. The lower end of the pulley bracket (4) abuts against the single-sided wheel assembly (16), and the upper end of the pulley bracket (4) abuts against the roller assembly (14). The pulley bracket (4) slides along the single-sided wheel assembly (16) and the roller assembly (14).

2. The actuator production assembly flipping device according to claim 1, characterized in that: The pulley bracket (4) is provided with a guide rail groove (4-1-3) on the side, and flip-limiting holes (4-1-2) are provided on both sides of the guide rail groove (4-1-3).

3. An actuator production assembly flipping device according to claim 1 or 2, characterized in that: The pulley bracket (4) is provided with a guide assembly (2) on one side. The guide assembly (2) includes a guide base (2-4), a lever (2-2), and a push rod (2-3). The guide base (2-4) is fixed on the chassis (1). The upper end of the guide base (2-4) is provided with a push rod through hole (2-4-2). The push rod (2-3) is provided in the push rod through hole (2-4-2). One end of the push rod (2-3) is connected to the handle (2-1) through the lever (2-2).

4. The actuator production assembly flipping device according to claim 3, characterized in that: The push rod through hole (2-4-2) is provided with locking holes (2-4-3) on both sides.

5. The actuator production assembly flipping device according to claim 1, characterized in that: The inner side of the pulley bracket (4) is provided with a support platform (4-1-5), the support platform (4-1-5) is provided with a mounting hole 1 (4-1-1) that cooperates with the mounting plate (17), the mounting plate (17) is provided with a mounting hole 2 (17-1-3) that cooperates with the mounting hole 1 (4-1-1), and the lower end of the mounting plate (17) is provided with a slot (17-1-4) that cooperates with the support platform (4-1-5).

6. An actuator production assembly flipping device according to claim 1 or 5, characterized in that: The pulley bracket (4) is provided with a support plate (4-1-6) on its side.

7. The actuator production assembly flipping device according to claim 1, characterized in that: A central beam (3) is provided between the pulley brackets (4) on both sides. One or more hinge seats (8) are connected to one side of the central beam (3), and support plates (7) are connected to both ends of the hinge seats (8).

8. The actuator production assembly flipping device according to claim 7, characterized in that: The middle beam (3) is provided with an upper beam (5) above it. One side of the upper beam (5) is connected to the upper end of the outermost support plate (7) through a connector (12).

9. An actuator production assembly flipping device according to claim 8, characterized in that: The hinge seat (8) is provided with pin holes (8-1) on both sides, and a limiting boss (8-2) is provided in the middle of the hinge seat (8). The support plate (7) is provided with a rotating groove (7-2) that cooperates with the hinge seat (8) at one end, and shaft holes (7-1) are provided on both sides of the rotating groove (7-2).

10. An actuator production assembly flipping device according to claim 1, characterized in that: The mounting plate (17) is provided with several mounting slots (17-1-1) of different sizes. The mounting slots (17-1-1) are connected to the actuator gearbox (18). The mounting plate (17) is provided with a fixed threaded hole (17-1-2) in the center. The screw (19) passes through the fixed threaded hole (17-1-2) to fix the actuator gearbox (18) on the mounting plate (17) and is tightened by a nut (20). A clamping stop bar (21) is provided between the screw (19) and the nut (20).

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