Warm-keeping antibacterial fabric

Abstract

The utility model relates to a warm-keeping antibacterial fabric which comprises a moisture-conducting base layer, the moisture-conducting base layer is connected with a gradient warm-keeping layer in a hot-pressing composite mode, and the gradient warm-keeping layer is connected with an antibacterial functional layer in a bonding mode. The moisture conducting substrate layer is a modal fiber and carbonized bamboo fiber blended honeycomb fabric etched with grooves; the gradient heat preservation layer comprises a hollow polyester fiber three-dimensional honeycomb base body, and the three-dimensional honeycomb base body is filled with far infrared ceramic powder and a phase change microcapsule complex. The antibacterial functional layer is of a double-rib structure formed by interweaving dope-dyed polyester fibers and nano-silver loaded acrylic fibers. The antibacterial warm-keeping fabric has the beneficial effect that the antibacterial effect and the warm-keeping effect of the fabric can be improved.

Description

Technical Field

[0001] This utility model relates to the field of textile materials technology, specifically to a warm and antibacterial fabric. Background Technology

[0002] As people's living standards improve, their requirements for the functionality of clothing are becoming increasingly diverse. In cold climates, traditional thermal fabrics can hardly meet people's pursuit of warmth and comfort. At the same time, bacteria on clothing can not only produce odors and damage fabrics, but may also harm human health and cause skin inflammation.

[0003] In existing technologies, traditional antibacterial fabrics use surface finishing techniques, which make the antibacterial substances on the surface easy to fall off, resulting in poor antibacterial effect and poor warmth retention. Utility Model Content

[0004] In view of the shortcomings of the prior art, this application proposes a warm and antibacterial fabric that can improve the antibacterial and warming effects of the fabric.

[0005] This utility model provides the following technical solution: a warm and antibacterial fabric, comprising: a moisture-wicking base layer, a gradient insulation layer heat-pressed and bonded to the moisture-wicking base layer, and an antibacterial functional layer bonded to the gradient insulation layer.

[0006] The moisture-wicking base layer is a honeycomb fabric made of modal fiber and carbonized bamboo fiber with etched grooves.

[0007] The gradient insulation layer contains a hollow polyester fiber three-dimensional honeycomb matrix, which is filled with far-infrared ceramic powder and phase change microcapsule composite.

[0008] The antibacterial functional layer is a double rib structure interwoven with solution-dyed polyester fibers and nano-silver-loaded acrylic fibers.

[0009] As a preferred embodiment of this utility model, the moisture-wicking base layer is provided with honeycomb-shaped moisture-wicking channels, and the pore diameter of the honeycomb-shaped moisture-wicking channels is 0.6-1.2mm.

[0010] As a preferred embodiment of this invention, the depth of the trench is 2-3 μm.

[0011] As a preferred embodiment of this invention, the modal fiber has a fineness of 0.8 dtex.

[0012] As a preferred embodiment of this utility model, the pore size of the three-dimensional honeycomb substrate is 0.8-1.5mm and the thickness is 2.5mm.

[0013] As a preferred embodiment of this invention, the particle size of the far-infrared ceramic powder is ≤5μm.

[0014] As a preferred embodiment of this invention, the diameter of the nano-silver-supported acrylic fiber is 15±2μm.

[0015] As a preferred embodiment of this utility model, the thickness of the moisture-wicking base layer is 2.0 mm, the thickness of the gradient insulation layer is 3.0 mm, and the thickness of the antibacterial functional layer is 1.2 mm.

[0016] The beneficial effects of this utility model are:

[0017] 1. In this utility model, the bactericidal and bacteriostatic effects of the fabric are improved through the synergistic mechanism of quaternary ammonium salt slow release and nano-silver contact sterilization.

[0018] 2. In this utility model, the honeycomb structure retains static air and far-infrared radiation temperature rise, thereby improving the warmth retention effect of the fabric. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the fabric of this utility model;

[0020] Figure 2 This is a schematic diagram of the gradient insulation layer of this utility model;

[0021] In the diagram: 1. Moisture-wicking base layer; 2. Gradient insulation layer; 3. Antibacterial functional layer; 4. Honeycomb matrix. Detailed Implementation

[0022] To make the technical problems solved by this utility model, the technical solutions adopted, and the technical effects achieved clearer, the technical solutions of the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0023] Example

[0024] like Figure 1 and Figure 2 As shown, a warm and antibacterial fabric includes: a moisture-wicking base layer 1, a gradient insulation layer 2 connected to the moisture-wicking base layer 1, and an antibacterial functional layer 3 connected to the gradient insulation layer 2.

[0025] In this embodiment, the moisture-wicking substrate 1 is made of ultra-fine denier modal fiber and carbonized bamboo fiber through vortex spinning process to form a honeycomb moisture-wicking channel. The honeycomb moisture-wicking channel has a pore size of 0.6-1.2 mm, and the surface is formed by plasma etching to form a groove structure with a depth of 2-3 μm. The fineness of the ultra-fine denier modal fiber is 0.8 dtex, and the thickness of the moisture-wicking substrate 1 is 2.0 mm.

[0026] In this embodiment, the gradient insulation layer 2 has a thickness of 3.0 mm. The gradient insulation layer 2 is constructed from hollow polyester fibers woven in three dimensions to form a three-dimensional honeycomb structure. The hollowness of the hollow polyester fibers is 85%, the pore size of the three-dimensional honeycomb matrix is ​​0.8-1.5 mm, and the thickness is 2.5 mm. Far-infrared ceramic powder and phase change microcapsules are blended in a 2:1 ratio and injected into the honeycomb pores of the three-dimensional honeycomb matrix using a vacuum filling device. The particle size of the far-infrared ceramic powder is ≤5 μm, the core material of the phase change microcapsules is octadecane, the wall material is melamine resin, and the filling density is ≥75%. The honeycomb structure retains static air and allows for far-infrared radiation temperature rise, thus improving the fabric's warmth retention.

[0027] In this embodiment, the antibacterial functional layer 3 is formed by interweaving solution-dyed polyester fibers and nano-silver-loaded acrylic fibers through a double rib weave, with a thickness of 1.2 mm. The nano-silver-loaded acrylic fibers have a diameter of 15±2 μm. The polyester fibers are coated with a quaternary ammonium salt antibacterial agent via melt blending, with a loading of 1.2 wt%. The acrylic fibers are loaded with silver particles of 30-50 nm using an in-situ reduction method. To prepare the antibacterial functional layer, silver-loaded acrylic masterbatch with a silver content of 800 ppm and modified polyester chips containing 3% quaternary ammonium salt are blended and spun using a twin-screw extruder, and then woven on a 12-needle double-sided circular knitting machine with a basis weight of 110 g / m². 2 The double rib knit fabric utilizes a synergistic mechanism of quaternary ammonium salt slow release and nano-silver contact sterilization to enhance the fabric's antibacterial and bacteriostatic effects.

[0028] In this embodiment, the moisture-wicking base layer 1 and the gradient insulation layer 2 form a continuous serpentine joint through an ultrasonic-hot-press composite process. The width of the serpentine joint is 1.2 mm, the amplitude is 50 μm, the pressure is 0.5 MPa, and the tensile breaking strength of the joint is ≥200 N.

[0029] In this embodiment, the antibacterial functional layer 3 and the gradient thermal insulation layer 2 are bonded together using reactive polyurethane hot melt adhesive with micro-matrix bonding. The adhesive dots have a diameter of 0.3 mm, a spacing of 4 ± 0.5 mm, and a bonding strength ≥ 8.5 N / cm. 2 .

[0030] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.

[0031] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A warm and antibacterial fabric, characterized in that, include: Moisture-wicking base layer, moisture-wicking base layer hot-pressed composite connection to gradient insulation layer, gradient insulation layer adhesive connection to antibacterial functional layer; The moisture-wicking base layer is a honeycomb fabric made of modal fiber and carbonized bamboo fiber with etched grooves. The gradient insulation layer contains a hollow polyester fiber three-dimensional honeycomb matrix, which is filled with far-infrared ceramic powder and phase change microcapsule composite. The antibacterial functional layer is a double rib structure interwoven with solution-dyed polyester fibers and nano-silver-loaded acrylic fibers.

2. The thermal insulation and antibacterial fabric according to claim 1, characterized in that, The moisture-wicking base layer is provided with honeycomb-shaped moisture-wicking channels with a pore size of 0.6-1.2mm.

3. The thermal insulation and antibacterial fabric according to claim 1, characterized in that, The depth of the trench is 2-3 μm.

4. The thermal insulation and antibacterial fabric according to claim 1, characterized in that, Modal fiber has a fineness of 0.8 dtex.

5. The thermal insulation and antibacterial fabric according to claim 1, characterized in that, The pore size of the three-dimensional honeycomb matrix is ​​0.8-1.5 mm, and the thickness is 2.5 mm.

6. The thermal insulation and antibacterial fabric according to claim 1, characterized in that, The particle size of far-infrared ceramic powder is ≤5μm.

7. The thermal insulation and antibacterial fabric according to claim 1, characterized in that, The diameter of the nano-silver-supported acrylic fiber is 15±2μm.

8. The thermal insulation and antibacterial fabric according to claim 1, characterized in that, The moisture-wicking base layer is 2.0 mm thick, the gradient insulation layer is 3.0 mm thick, and the antibacterial functional layer is 1.2 mm thick.

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