Axle box end cover cleaning device

Abstract

The utility model relates to the technical field of axle box end cover automatic cleaning, in particular to an axle box end cover cleaning device. Supporting legs are fixed to the four end corners of the bottom of the base, a shell is fixed to the top of the base, a guide rail is further arranged on the top of the base and located on the inner side of the shell, and a movable plate is slidably connected to the inner side of the guide rail. According to the axle box end cover cleaning device, residual water left in the cleaning process can be rapidly removed through the purging assembly, so that the whole cleaning process is accelerated, it can be guaranteed that wind power is directly and effectively blown to all corners in an axle box front cover by adjusting the angle of the purging assembly, the drying time can be greatly shortened, and the drying efficiency is improved. The overall working efficiency is improved; the clamping mechanism can ensure that the axle box front cover is kept at the stable position in the cleaning process, displacement or shaking caused by water flow impact or mechanical vibration is prevented, it can be ensured that the spray head can be accurately aligned with the position needing to be cleaned, and the cleaning accuracy and efficiency are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to axle box end cover automatic cleaning technical field especially relates to a kind of axle box end cover cleaning device.It is applicable to a kind of passenger car axle box front cover cleaning device. BACKGROUND

[0002] 25T type passenger car axle box front cover structure is more complex, cleaning is difficult, interlayer grease is difficult to clean thoroughly, there is no special cleaning equipment at present.Manual cleaning needs to repeatedly turn over axle box front cover, and labor intensity is big, and work efficiency is low.For example, Chinese utility model patent (CN212190303U) discloses a kind of engine cylinder cover cleaning machine, it is related to engine cylinder cover cleaning technical field, including cleaning tank, the lower surface middle part of cleaning tank is fixedly connected with motor box, the inner bottom wall of motor box is fixedly connected with motor, the output end of motor is fixedly connected with rotating shaft, the top end of rotating shaft is sequentially penetrated from lower to upper in the top middle part of motor box and the bottom middle part of cleaning tank and located in the inside of cleaning tank, the top end of rotating shaft is fixedly connected with support disc, the upper surface of support disc is fixedly connected with two fixed plates, and the middle part of fixed plate is threadedly connected with screw rod.

[0003] When using the above-mentioned technology, it is found that the following technical problems exist in the prior art: the above-mentioned cleaning machine removes water on the cylinder cover after cleaning by manual wiping, and the overall work efficiency is low.Therefore, we design a kind of axle box end cover cleaning device to provide another technical solution for the above-mentioned technical problems. UTILITY MODEL CONTENTS

[0004] Therefore, it is necessary to provide an axle box end cover cleaning device to quickly remove residual water left during the cleaning process using a blowing assembly, thereby speeding up the entire cleaning process.Adjusting the angle of the blowing assembly can ensure that the wind directly and effectively blows to each corner inside the axle box front cover, which can greatly shorten the drying time and improve the overall work efficiency.The clamping mechanism can ensure that the axle box front cover maintains a stable position during cleaning, preventing displacement or shaking due to water flow impact or mechanical vibration, and can ensure that the spray head can accurately aim at the part to be cleaned, improving the accuracy and efficiency of cleaning.

[0005] To solve the above technical problems, the utility model adopts the following technical solutions:

[0006] The utility model provides a kind of axle box end cover cleaning device, including the bottom of base, four end angles of the bottom of base are each fixed with support leg, the top of base is fixed with shell, the top of base is also provided with guide rail, the inner side of guide rail is located in shell, the inner side of guide rail is slidably connected with moving plate, clamping mechanism is arranged on the moving plate, the inner side of one side of shell is fixed with two placing box, the bottom end of the inner side of two placing box is fixed with first fixed plate, the inner side of two first fixed plate is slidably connected with first sliding plate, the top of one first sliding plate is fixed with telescopic water pipe, the bottom of one first sliding plate is rotatably connected with spray head, the bottom of first sliding plate away from spray head end is fixed with first connecting plate, and air drying mechanism is arranged on the first connecting plate.

[0007] Preferably, the air drying mechanism includes a rotating motor, a first drive roller, a rotating gear, a moving rack, a second sliding plate, a third connecting plate, a connecting frame, and a blowing assembly. The inner side of the first connecting plate is fixed with a rotating motor. The output end of the rotating motor is fixed with a first drive roller. The first drive roller is rotatably connected with the first connecting plate. The outer side of the first drive roller is fixed with a rotating gear. The rotating gear is located inside the first connecting plate. One side of the rotating gear is meshingly connected with a moving rack. The moving rack is slidably connected with the first connecting plate.

[0008] Preferably, the bottom of the moving rack is fixed with a second sliding plate. The second sliding plate is slidably connected with the first connecting plate. The inner sides of the two sides of the second sliding plate are rotatably connected with third connecting plates. The bottom of the first connecting plate is fixed with two connecting frames. The inner sides of the two connecting frames are rotatably connected with blowing assemblies. The third connecting plates are rotatably connected with the corresponding blowing assemblies.

[0009] Preferably, the clamping mechanism includes a second drive roller, a rotating knob, a first bevel gear, a second bevel gear, a bidirectional threaded rod, and a clamping plate. One side of the bottom of the moving plate is rotatably connected with a second drive roller. One end of the second drive roller is fixed with a rotating knob. The outer side of the second drive roller is fixed with a first bevel gear. One side of the first bevel gear is meshingly connected with a second bevel gear. One side of the second bevel gear is fixed with a bidirectional threaded rod. The bidirectional threaded rod is rotatably connected with the moving plate. The outer sides of the bidirectional threaded rod are threadedly connected with clamping plates. The two clamping plates are slidably connected with the moving plate.

[0010] Preferably, the inner side of the moving plate is provided with a sliding groove. The two clamping plates are slidably connected with the moving plate through the sliding groove.

[0011] Preferably, the inner sides of the two placing boxes are fixed with hydraulic cylinders. The telescopic ends of the hydraulic cylinders are fixed with second connecting plates, which are fixedly connected with the first sliding plate.

[0012] Preferably, the spray head and the air-drying mechanism are arranged in parallel. Parallel arrangement can clean and air-dry two end covers at the same time, and the end covers cleaned in the former group are air-dried, while the end covers in the latter group are cleaned. The cleaning efficiency is improved.

[0013] Preferably, the blowing assembly is a fan or a high-pressure air nozzle. The end cover is air-dried by the fan or the high-pressure air nozzle.

[0014] It can be seen without doubt that the above technical solutions of the present application can solve the technical problems to be solved by the present application.

[0015] Meanwhile, the above technical solutions have at least the following beneficial effects:

[0016] The shaft box end cover cleaning device provided by the present application can quickly remove residual moisture left in the cleaning process by using the blowing assembly, thereby accelerating the entire cleaning process. Adjusting the angle of the blowing assembly can ensure that the wind directly and effectively blows to each corner inside the front cover of the shaft box, which can greatly shorten the drying time and improve the overall work efficiency. The clamping mechanism can ensure that the front cover of the shaft box maintains a stable position during the cleaning process, prevents displacement or shaking caused by water flow impact or mechanical vibration, and can ensure that the spray head can accurately aim at the part to be cleaned, thereby improving the accuracy and efficiency of cleaning. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0018] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0019] Figure 2 It is a schematic diagram of the connection structure of the first fixed plate and the second connecting plate of the present application;

[0020] Figure 3 It is a schematic diagram of the connection structure of the second sliding plate and the third connecting plate of the present application;

[0021] Figure 4 It is a schematic diagram of the connection structure of the second transmission roller and the knob of the present application;

[0022] Figure 5 It is a schematic diagram of the connection structure of the first bevel gear and the second bevel gear of the present application.

[0023] In the figure: 1, base; 2, support leg; 3, shell; 4, guide rail; 5, moving plate; 6, sliding groove; 7, placing box; 8, hydraulic cylinder; 9, first fixed plate; 10, first sliding plate; 11, telescopic water pipe; 12, spray head; 13, first connecting plate; 14, second connecting plate; 15, rotating motor; 16, first transmission roller; 17, rotating gear; 18, moving rack; 19, second sliding plate; 20, third connecting plate; 21, connecting frame; 22, blowing assembly; 23, second transmission roller; 24, rotating knob; 25, first bevel gear; 26, second bevel gear; 27, bidirectional threaded rod; 28, clamping plate. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical scheme and advantages of the utility model more clearly, the following will be further described in detail in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model, and are not used to limit the utility model.

[0025] As described in the background, the above cleaning machine removes water on the cylinder cover after cleaning by manual wiping, and the overall working efficiency is low.

[0026] In order to solve this technical problem, the utility model provides a shaft box end cover cleaning device.

[0027] Specifically, please refer to Figures 1-5 A shaft box end cover cleaning device specifically comprises: a base 1, four end corners of the bottom of the base 1 are fixed with support legs 2, the top of the base 1 is fixed with a shell 3, the top of the base 1 is further provided with a guide rail 4, the guide rail 4 is located on the inner side of the shell 3, a moving plate 5 is slidably connected to the inner side of the guide rail 4, the moving plate 5 is provided with a clamping mechanism, one side of the inner side of the shell 3 is fixed with two placing boxes 7, the inner side of the bottom end of the two placing boxes 7 is fixed with first fixed plates 9, the inner side of the two first fixed plates 9 is slidably connected with first sliding plates 10, the top end of one of the first sliding plates 10 is fixed with a telescopic water pipe 11, the bottom of one of the first sliding plates 10 is rotatably connected with a spray head 12, the bottom of the first sliding plate 10 away from the spray head 12 is fixed with a first connecting plate 13, the first connecting plate 13 is provided with a air drying mechanism.

[0028] The present invention provides a shaft box end cover cleaning device. The blowing assembly 22 can quickly remove residual water left during the cleaning process, thereby speeding up the entire cleaning process. Adjusting the angle of the blowing assembly 22 can ensure that the air force is directly and effectively blown to all corners inside the shaft box front cover, which can greatly shorten the drying time and improve the overall work efficiency. The clamping mechanism can ensure that the shaft box front cover maintains a stable position during the cleaning process, preventing displacement or shaking caused by water flow impact or mechanical vibration. It can also ensure that the nozzle 12 can accurately aim at the part that needs to be cleaned, improving the accuracy and efficiency of cleaning.

[0029] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0030] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0031] Example 1

[0032] Reference Figures 1-3 A shaft box end cover cleaning device includes a base 1, with support legs 2 fixed at the four corners of the bottom of the base 1, a housing 3 fixed at the top of the base 1, and a guide rail 4 on the top of the base 1. The guide rail 4 is located inside the housing 3, and a movable plate 5 is slidably connected to the inner side of the guide rail 4. A clamping mechanism is provided on the movable plate 5. Two placement boxes 7 are fixed on one side of the inner side of the housing 3. A first fixing plate 9 is fixed at the bottom of the inner side of the two placement boxes 7. A first sliding plate 10 is slidably connected to the inner side of each of the two first fixing plates 9. A telescopic water pipe 11 is fixed at the top of one of the first sliding plates 10, and a nozzle 12 is rotatably connected to the bottom of one of the first sliding plates 10. A first connecting plate 13 is fixed at the bottom of the first sliding plate 10 away from the nozzle 12, and a drying mechanism is provided on the first connecting plate 13.

[0033] The air-drying mechanism includes a rotary motor 15, a first transmission roller 16, a rotary gear 17, a movable rack 18, a second sliding plate 19, a third connecting plate 20, a connecting frame 21, and a blowing assembly 22. The rotary motor 15 is fixed to the inner side of the first connecting plate 13, and the first transmission roller 16 is fixed to the output end of the rotary motor 15. The first transmission roller 16 is rotatably connected to the first connecting plate 13. The rotary gear 17 is fixed to the outer side of the first transmission roller 16 and is located inside the first connecting plate 13. The movable rack 18 is meshed with one side of the rotary gear 17 and is slidably connected to the first connecting plate 13. The second sliding plate 19 is fixed to the bottom of the movable rack 18 and is slidably connected to the first connecting plate 13. The inner sides of both sides of the second sliding plate 19 are rotatably connected to the third connecting plate 20. The bottom of the first connecting plate 13 is fixed with two connecting frames 21, and the inner sides of the two connecting frames 21 are rotatably connected to the blowing assembly 22. The third connecting plate 20 is rotatably connected to the corresponding blowing assembly 22.

[0034] Using the blowing assembly 22 can quickly remove residual moisture left during the cleaning process, thereby speeding up the entire cleaning process. Adjusting the angle of the blowing assembly 22 can ensure that the airflow is directly and effectively blown to all corners inside the front cover of the axle box, which can greatly shorten the drying time and improve the overall work efficiency.

[0035] Example 2

[0036] Reference Figure 2 , Figure 4 and Figure 5 A shaft box end cover cleaning device, the clamping mechanism includes a second transmission roller 23, a knob 24, a first bevel gear 25, a second bevel gear 26, a bidirectional threaded rod 27 and a clamping plate 28. The second transmission roller 23 is rotatably connected to one side of the bottom of the moving plate 5. The knob 24 is fixed to one end of the second transmission roller 23. The first bevel gear 25 is fixed to the outside of the second transmission roller 23. The second bevel gear 26 is meshed to one side of the first bevel gear 25. The bidirectional threaded rod 27 is fixed to one side of the second bevel gear 26. The bidirectional threaded rod 27 is rotatably connected to the moving plate 5. The clamping plates 28 are threaded to both sides of the outside of the bidirectional threaded rod 27. Both clamping plates 28 are slidably connected to the moving plate 5.

[0037] The clamping mechanism ensures that the front cover of the axle box remains in a stable position during the cleaning process, preventing displacement or shaking caused by water flow impact or mechanical vibration. It also ensures that the nozzle 12 can be accurately aligned with the area to be cleaned, improving the accuracy and efficiency of the cleaning process.

[0038] The inner side of the movable plate 5 is provided with a sliding groove 6. Two clamping plates 28 are slidably connected to the movable plate 5 through the sliding groove 6. The opening of the sliding groove 6 allows the parts to fit better together. The inner sides of the two placement boxes 7 are each fixed with a hydraulic cylinder 8. The telescopic end of the hydraulic cylinder 8 passes through the placement box 7 and is fixed with a second connecting plate 14. The second connecting plate 14 is fixedly connected to the first sliding plate 10. The design of the hydraulic cylinder 8 and the second connecting plate 14 allows the first connecting plate 13 and the second connecting plate 14 to better extend into the interior of the end cover.

[0039] The usage process of the axle box end cover cleaning device provided by this utility model is as follows: When it is necessary to clean the inside of the grounding end cover, place the top cover on the moving plate 5. At this time, the top cover is located on top of the two clamping plates 28. Then, rotate the knob 24. Since the knob 24 is fixedly connected to the second transmission roller 23 and the second transmission roller 23 is rotatably connected to the moving plate 5, the rotation of the knob 24 drives the second transmission roller 23 to rotate. This rotation of the second transmission roller 23 drives the first bevel gear 25 to rotate, thereby causing the second bevel gear 26, which is meshed with the first bevel gear 25, to rotate as well. The second bevel gear 26 is fixedly connected to the bidirectional threaded rod 27, and the bidirectional threaded rod 27 is rotatably connected to the moving plate 5. This causes the rotation of the second bevel gear 26 to drive the bidirectional threaded rod 27 to rotate, thereby causing the two clamping plates 28, which are threadedly connected to the bidirectional threaded rod 27, to move toward the side away from each other, firmly fixing the end cover on the moving plate 5. The clamping mechanism can ensure that the front cover of the axle box maintains a stable position during the cleaning process, preventing displacement or shaking caused by water flow impact or mechanical vibration. It can also ensure that the nozzle 12 can accurately aim at the part that needs to be cleaned, improving the accuracy and efficiency of cleaning.

[0040] When the moving plate 5 moves the top cover to the bottom of the nozzle 12, the hydraulic cylinder 8 near the nozzle 12 is activated. The telescopic end of the hydraulic cylinder 8 drives the first sliding plate 10 to move to the bottom through the second connecting plate 14, so that the nozzle 12, which is rotatably connected to the first sliding plate 10, extends into the inside of the top cover. The first sliding plate 10 is connected to an external water source to supply water to the nozzle 12, so that the nozzle 12 cleans the inner wall of the top cover.

[0041] When the cleaned top cover moves to the bottom of the first connecting plate 13, the hydraulic cylinder 8 at the end away from the nozzle 12 is activated. The telescopic end of the hydraulic cylinder 8 drives the first sliding plate 10 to move to the bottom via the second connecting plate 14, thereby causing the first connecting plate 13, which is rotatably connected to the first sliding plate 10, to extend into the inside of the top cover. At this time, the blowing assembly 22 is activated to dry the inner wall of the top cover. The rotating motor 15 is activated, and the output end of the rotating motor 15 drives the first transmission roller 16 to rotate, thereby causing the rotating gear 17, which is fixed to the first transmission roller 16, to rotate as well. The rotating gear 17 meshes with the moving rack 18, causing the rotation of the rotating gear 17 to drive the moving rack 18 to move, thereby causing the rotating gear 17 to mesh with the moving rack 18. The second sliding plate 19, which is fixedly connected to the moving rack 18, also moves. The second sliding plate 19 is rotatably connected to the third connecting plate 20, and the third connecting plate 20 is rotatably connected to the blowing assembly 22. The blowing assembly 22 is rotatably connected to the connecting frame 21, so that the movement of the second sliding plate 19 drives the movement of the third connecting plate 20, thereby causing the blowing assembly 22, which is rotatably connected to the third connecting plate 20, to rotate. Using the blowing assembly 22 to blow dry can quickly remove the residual moisture left during the cleaning process, thereby speeding up the entire cleaning process. Adjusting the angle of the blowing assembly 22 can ensure that the air force blows directly and effectively to all corners inside the front cover of the axle box, which can greatly shorten the drying time and improve the overall work efficiency.

[0042] Example 3

[0043] Based on embodiments one and two, the nozzle 12 and the drying mechanism are arranged in parallel. This allows for separate cleaning and drying operations on the two end caps. Furthermore, the purging assembly is a fan or a high-pressure air nozzle. Figure 3 The image shows a fan drying the moisture adhering to the inner wall of the end cap. Alternatively, the fan can be replaced with a high-pressure air nozzle, which is connected to high-pressure air for rapid drying. The connection between the high-pressure air nozzle and the high-pressure air pipeline is standard technology in this field and will not be elaborated upon here.

[0044] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to specific implementations. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A cleaning device for axle box end cover, characterized in that, Includes a base (1), with support legs (2) fixed at the four corners of the bottom of the base (1), a shell (3) fixed at the top of the base (1), a guide rail (4) also provided at the top of the base (1), the guide rail (4) being located inside the shell (3), a movable plate (5) slidably connected to the inner side of the guide rail (4), a clamping mechanism provided on the movable plate (5), two placement boxes (7) fixed on one side of the inner side of the shell (3), a first fixing plate (9) fixed at the bottom of the inner side of the two placement boxes (7), a first sliding plate (10) slidably connected to the inner side of the two first fixing plates (9), a telescopic water pipe (11) fixed at the top of one of the first sliding plates (10), a nozzle (12) rotatably connected to the bottom of one of the first sliding plates (10), a first connecting plate (13) fixed at the bottom of the first sliding plate (10) away from the nozzle (12), and a drying mechanism provided on the first connecting plate (13). The air-drying mechanism includes a rotating motor (15), a first transmission roller (16), a rotating gear (17), a moving rack (18), a second sliding plate (19), a third connecting plate (20), a connecting frame (21), and a blowing assembly (22). The rotating motor (15) is fixed to the inner side of the first connecting plate (13). The first transmission roller (16) is fixed to the output end of the rotating motor (15). The first transmission roller (16) is rotatably connected to the first connecting plate (13). The rotating gear (17) is fixed to the outer side of the first transmission roller (16). The rotating gear (17) is located inside the first connecting plate (13). The moving rack (18) is meshed with one side of the rotating gear (17). The moving rack (18) is slidably connected to the first connecting plate (13).

2. The axle box end cover cleaning device according to claim 1, characterized in that, The bottom of the movable rack (18) is fixed with a second sliding plate (19), which is slidably connected to the first connecting plate (13). The inner sides of both sides of the second sliding plate (19) are rotatably connected with a third connecting plate (20). The bottom of the first connecting plate (13) is fixed with two connecting frames (21), and the inner sides of the two connecting frames (21) are rotatably connected with a purging assembly (22). The third connecting plate (20) is rotatably connected to the corresponding purging assembly (22).

3. The axle box end cover cleaning device according to claim 1, characterized in that, The clamping mechanism includes a second transmission roller (23), a knob (24), a first bevel gear (25), a second bevel gear (26), a bidirectional threaded rod (27), and a clamping plate (28). The second transmission roller (23) is rotatably connected to one side of the bottom of the moving plate (5). A knob (24) is fixed to one end of the second transmission roller (23). The first bevel gear (25) is fixed to the outside of the second transmission roller (23). The second bevel gear (26) is meshed to one side of the first bevel gear (25). The bidirectional threaded rod (27) is fixed to one side of the second bevel gear (26). The bidirectional threaded rod (27) is rotatably connected to the moving plate (5). The clamping plates (28) are threaded to both sides of the outside of the bidirectional threaded rod (27). Both clamping plates (28) are slidably connected to the moving plate (5).

4. The axle box end cover cleaning device according to claim 3, characterized in that, The inner side of the movable plate (5) is provided with a sliding groove (6), and the two clamping plates (28) are slidably connected to the movable plate (5) through the sliding groove (6).

5. The axle box end cover cleaning device according to claim 1, characterized in that, Hydraulic cylinders (8) are fixed to the inner sides of both placement boxes (7). The telescopic end of the hydraulic cylinder (8) passes through the placement box (7) and is fixed with a second connecting plate (14). The second connecting plate (14) is fixedly connected to the first sliding plate (10).

6. The axle box end cover cleaning device according to claim 1, characterized in that, The nozzle (12) and the drying mechanism are arranged in parallel.

7. A shaft box end cover cleaning device according to claim 6, characterized in that, The purging assembly is a fan or a high-pressure air nozzle.

Images