Galvanized embossed ton bucket

Abstract

The utility model discloses a galvanized embossed ton barrel which comprises a frame, a ton barrel body arranged in the frame, a tray arranged at the bottom of the frame, a mounting hole formed in a sealing cover of the ton barrel body, a rotating shaft arranged in the mounting hole and being a hollow shaft, and the upper end of the rotating shaft is rotationally connected with a shaft seat arranged on the top face of the sealing cover. A driving mechanism used for driving the rotating shaft to rotate is arranged on the sealing cover, the lower end of the rotating shaft is connected with one end of a first water spraying pipe horizontally arranged at the top in the ton barrel, the first water spraying pipe is connected with a second water spraying pipe through a pipe elbow, and the first water spraying pipe and the second water spraying pipe are each provided with a plurality of sprayers; a water inlet of the filter cartridge is connected with the discharging pipe through a first water supply pipeline, a water outlet of the filter cartridge is connected with a water inlet of the electric diaphragm pump through a second water supply pipeline, and a water outlet of the electric diaphragm pump is connected with a liquid rotating joint arranged at the upper end of the rotating shaft through a third water supply pipeline. The discharging device is high in discharging speed and convenient to clean.

Description

Technical Field

[0001] This utility model relates to the field of chemical storage equipment technology, and in particular to a galvanized embossed ton container. Background Technology

[0002] Galvanized embossed ton containers are widely used in the chemical, pharmaceutical, food, coating, and oil industries for liquid storage and transportation. They consist of an inner container and a metal frame, offering advantages such as high strength, corrosion resistance, and good hygiene. Suitable for road, rail, and water (sea) transport, the inner container is made of high-molecular-weight, high-density polyethylene through blow molding, ensuring high strength, corrosion resistance, and good hygiene. The ton containers feature a top-opening lid and a liquid discharge valve at the bottom, making transportation and use convenient.

[0003] Currently, existing ton containers have flat bottoms and large bottom areas, resulting in slow material discharge speed, inconvenient material retrieval, and fixed discharge direction that is difficult to adjust. In addition, ton containers need to be reused, and must be cleaned with solvents before each reuse. Traditional methods often involve manual cleaning, which is labor-intensive, time-consuming, and inefficient, resulting in incomplete cleaning. Utility Model Content

[0004] This utility model provides a galvanized embossed ton container, which solves the problems of slow material discharge speed, inconvenient material retrieval, need for manual cleaning for repeated use, which is time-consuming, labor-intensive, and not clean enough.

[0005] This utility model provides a galvanized embossed ton container, including a frame, a ton container inside the frame, a tray at the bottom of the frame, a feed inlet at the top of the ton container, and a discharge outlet on the bottom side wall. The feed inlet is fitted with a sealing cap, and the discharge outlet is fitted with a discharge pipe with a valve. The sealing cap has a mounting hole, and a hollow rotating shaft is installed within the mounting hole. The upper end of the rotating shaft is rotatably connected to a bearing seat on the top surface of the sealing cap. The sealing cap has a drive mechanism for driving the rotating shaft. The lower end of the rotating shaft is connected to one end of a first water spray pipe horizontally positioned at the top of the ton container. The other end of the first water spray pipe is connected to the upper end of the vertically arranged second water spray pipe through a pipe elbow. The lower end of the second water spray pipe extends downward to near the bottom side wall of the ton container. Multiple nozzles are provided on both the first and second water spray pipes. A first hanger and a second hanger are arranged sequentially on the side of the frame. A filter cartridge is installed on the first hanger, and an electric diaphragm pump is installed on the second hanger. The inlet of the filter cartridge is connected to the outlet pipe through a first water supply pipe, and the outlet of the filter cartridge is connected to the inlet of the electric diaphragm pump through a second water supply pipe. The outlet of the electric diaphragm pump is connected to the liquid rotary joint installed on the upper end of the rotating shaft through a third water supply pipe.

[0006] In the above technical solution, the driving mechanism further includes a motor mounting plate, a servo motor, a first gear, and a second gear. The motor mounting plate is fixedly mounted on the sealing cover. The servo motor is mounted on the motor mounting plate. The first gear is mounted on the output shaft of the servo motor. A second gear that can mesh with and drive the first gear is mounted on one side of the first gear. The second gear is coaxially mounted on the rotating shaft.

[0007] In the above technical solution, a filter plate is provided inside the filter cylinder, a drain port is provided at the bottom of the filter cylinder, the drain port is connected to a drain pipe, and a drain valve is provided on the drain pipe.

[0008] In the above technical solution, four buffer pads are further provided between the four corners of the lower end of the ton and the frame.

[0009] In the above technical solution, the third water supply pipe is further supported and fixed by a pipe support provided on the sealing cover.

[0010] In the above technical solution, a tee pipe joint is further provided on the third water supply pipe, the tee pipe joint is connected to the drain pipe, the third water supply pipe has a first shut-off valve, and the drain pipe has a second shut-off valve.

[0011] As can be seen from the above technical solutions, this utility model provides a galvanized embossed ton container.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention uses an electric diaphragm pump to draw the cleaning solution inside the ton container into a filter cartridge to filter out larger impurities. The solution is then sequentially fed into the first and second spray pipes via a third water supply pipe, a liquid rotary joint, and a rotating shaft. A drive mechanism rotates the first spray pipe, the pipe elbow, and the second spray pipe, causing the spray nozzles to circulate and clean the side, top, and bottom walls of the ton container. This results in high cleaning efficiency and thorough cleaning, and allows for the recycling of the cleaning solution. The electric diaphragm pump also extracts the liquid stored inside the ton container, making retrieval convenient and fast. Attached Figure Description

[0014] To more clearly illustrate the technical solution of this utility model, the drawings used in the implementation examples will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of a galvanized embossed ton container proposed in this utility model;

[0016] Figure 2Appendix to this utility model Figure 1 A partially enlarged structural diagram of position I;

[0017] Figure 3 This is a schematic diagram of the internal structure of a galvanized embossed ton container proposed in this utility model;

[0018] Figure 4 This is a cross-sectional schematic diagram of the filter cylinder structure of a galvanized embossed ton container proposed in this utility model.

[0019] In the picture:

[0020] 1-Frame; 11-First bracket; 12-Second bracket; 13-Filter cartridge; 14-Electric diaphragm pump; 15-First water supply pipe; 16-Second water supply pipe; 17-Third water supply pipe; 18-Liquid rotary joint; 131-Filter plate; 132-Drain pipe; 133-Drain valve; 171-Pipe support; 172-T-connector; 173-Drain pipe; 174-First shut-off valve; 175-Second shut-off valve;

[0021] 2-ton container; 21-sealing cap; 22-discharge pipe; 23-valve; 24-rotating shaft; 25-shaft seat; 26-first water spray pipe; 27-pipe elbow; 28-second water spray pipe; 29-nozzle;

[0022] 3-Tray;

[0023] 4-Drive mechanism; 41-Motor mounting plate; 42-Servo motor; 43-First gear; 44-Second gear;

[0024] 5-Cushioning pad. Detailed Implementation

[0025] To enable those skilled in the art to better understand the technical solutions of this utility model, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0026] Example 1:

[0027] See Figure 1-4A galvanized embossed ton container includes a frame 1 welded from rectangular galvanized pipes. A ton container 2 is fixedly installed inside the frame 1. A tray 3 is installed at the bottom of the frame 1 and welded to the frame 1. The ton container 2 has an inlet at the top and an outlet on its bottom side wall. A sealing cover 21 is fixedly installed at the inlet, and a discharge pipe 22 is installed at the outlet. A valve 23 is installed on the discharge pipe 22. An installation hole is provided on the sealing cover 21, through which a vertically placed rotating shaft 24 passes. A sealing ring is installed at the lower end of the installation hole, sealing the gap between the rotating shaft 24 and the installation hole. The rotating shaft 24 is a hollow shaft, with its upper end touching the top surface of the sealing cover 21. The shaft seat 25 is rotatably connected and fixed to the sealing cover 21 by screws. The sealing cover 21 is equipped with a drive mechanism 4 for driving the rotating shaft 24 to rotate. The lower end of the rotating shaft 24 extends downward into the ton container 2 and is connected to one end of the first water spray pipe 26 horizontally arranged at the top of the ton container 2. The other end of the first water spray pipe 26 is connected to the upper end of the vertically arranged second water spray pipe 28 through a pipe elbow 27. The lower end of the second water spray pipe 28 extends downward to near the bottom side wall of the ton container 2. Multiple nozzles 29 are arranged at intervals along the length direction on the top and bottom side walls of the first water spray pipe 26, the upper side wall of the pipe elbow 27, and the outer side wall of the second water spray pipe 28. Water is supplied through the nozzle 29, which is connected to the inner cavity of the first water pipe 26, the pipe elbow 27, and the second water pipe 28. A first bracket 11 and a second bracket 12 are sequentially fixed to the side of the frame 1. Both the first bracket 11 and the second bracket 12 are L-shaped bent plates. A filter cylinder 13 is fixed to the horizontal plate of the first bracket 11, and an electric diaphragm pump 14 is installed on the horizontal plate of the second bracket 12. The inlet of the filter cylinder 13 is connected to the outlet pipe 22 through the first water supply pipe 15, and the outlet of the filter cylinder 13 is connected to the inlet of the electric diaphragm pump 14 through the second water supply pipe 16. The outlet of the electric diaphragm pump 14 is connected to the rotating shaft 24 through the third water supply pipe 17. The liquid rotary joint 18 at the end is connected, and the cleaning liquid inside the ton tank 2 is pumped into the filter cylinder 13 by the electric diaphragm pump 14 to filter out larger impurities. Then, it is sent into the first spray pipe 26 and the second spray pipe 28 in sequence through the third water supply pipe 17, the liquid rotary joint 18, and the rotating shaft 24. The first spray pipe 26, the pipe elbow 27, and the second spray pipe 28 are driven to rotate by the drive mechanism 4. The side wall and top wall of the ton tank 2 are circulated and rinsed and cleaned by the nozzle 29. The cleaning efficiency is high and the cleaning is clean. The cleaning liquid can be recycled. The liquid stored inside the ton tank 2 is extracted by the electric diaphragm pump 14, which makes material retrieval convenient and fast.

[0028] In the above embodiments, see Figure 2The drive mechanism 4 includes a motor mounting plate 41, a servo motor 42, a first gear 43, and a second gear 44. The motor mounting plate 41 is fixedly mounted on the sealing cover 21. The servo motor 42 is mounted on the motor mounting plate 41. The first gear 43 is mounted on the output shaft of the servo motor 42. The second gear 44, which can mesh with the first gear 43, is mounted on one side of the first gear 43. The second gear 44 is coaxially mounted on the rotating shaft 24. The servo motor 42 drives the first gear 43 to rotate. The first gear 43 and the second gear 44 mesh with each other and drive the rotating shaft 24 to rotate.

[0029] In the above embodiments, see Figure 4 A filter plate 131 is installed inside the filter cylinder 13. A drain port is provided at the bottom of the filter cylinder 13. The drain port is connected to a drain pipe 132. A drain valve 133 is installed on the drain pipe 132. The filter plate 131 facilitates the filtration of impurities discharged from the ton tank 2 and discharges them through the drain pipe 132.

[0030] In the above embodiments, see Figure 1 Four buffer pads 5 are installed between the four corners of the lower end of the ton 2 and the frame 1 to prevent the frame 1 from wearing down the ton 2.

[0031] In the above embodiments, see Figure 1 , 2 The third water supply pipe 17 is supported and fixed by the pipe support 171 provided on the sealing cover 21. The pipe support 171 includes a base plate, a column, and a pipe clamp. The base plate of the support 171 is fixed to the top surface of the sealing cover 21 by screws, the column is welded and fixed to the base plate, and the pipe clamp is fixed to the upper end of the column, thus clamping and fixing the third water supply pipe 17.

[0032] In the above embodiments, see Figure 3 A three-way pipe joint 172 is installed on the third water supply pipe 17, which is connected to the drain pipe 173. A first shut-off valve 174 is installed on the third water supply pipe 17, and a second shut-off valve 175 is installed on the drain pipe 173. Both the first shut-off valve 174 and the second shut-off valve 175 are manual valves, which facilitates the adjustment of the cleaning and discharge status of the third water supply pipe 17.

[0033] As can be seen from the above technical solutions, the working principle of this utility model is as follows:

[0034] When it is necessary to remove material from the ton container 2, loosen the pipe support 171, then open the sealing cover 21, close the first shut-off valve 174, open valve 23 and the second shut-off valve 175, and then turn on the electric diaphragm pump 14. The electric diaphragm pump 14 draws the material inside the ton container 2 into the first water supply pipe 15, and enters the filter cylinder 13 through the liquid inlet for filtration. The filtered liquid is discharged from the discharge port of the filter cylinder 13 into the second water supply pipe 16, the electric diaphragm pump 14, and the drain pipe 173, and is discharged from the discharge end of the drain pipe 173. Material removal is convenient and fast.

[0035] When the ton container 2 needs to be cleaned, valve 23 and the first shut-off valve 174 are opened, the second shut-off valve 175 is closed, and the servo motor 42 is started by the controller. The servo motor 42 drives the first gear 43 to rotate. The first gear 43 and the second gear 44 mesh with each other to drive the rotating shaft 24 to rotate. The rotation of the rotating shaft 24 drives the first water spray pipe 26, the pipe elbow 27, and the second water spray pipe 28 to rotate. Then the electric diaphragm pump 14 is started. The cleaning solution inside the ton container 2 is sent into the first water spray pipe 26, the pipe elbow 27, and the second water spray pipe 28 through the first water supply pipe 15, the filter cylinder 13, the second water supply pipe 16, the electric diaphragm pump 14, the third water supply pipe 17, the liquid rotary joint 18, and the rotating shaft 24. Then, multiple nozzles 29 are used to rinse and clean the side walls, top walls, and bottom walls of the ton container 2. The cleaning efficiency is high, the cleaning is thorough, and the manual labor intensity is saved.

[0036] Other embodiments of the present invention will readily occur to those skilled in the art upon consideration of the specification and practice of the invention disclosed herein. The present invention is intended to cover any variations, uses, or adaptations of the invention that follow the general principles of the invention and include common knowledge or customary techniques in the art not disclosed herein. The specification and examples are to be considered exemplary only, and the true scope of the invention is indicated by the claims.

[0037] It should be understood that this utility model is not limited to the precise structure described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model.

Claims

1. A galvanized embossed ton container, comprising a frame (1), a ton container (2) disposed within the frame (1), and a tray (3) disposed at the bottom of the frame (1), characterized in that: The sealing cover (21) of the ton container (2) has an installation hole at the top. A rotating shaft (24) is installed in the installation hole. The rotating shaft (24) is a hollow shaft. The upper end of the rotating shaft (24) is rotatably connected to a bearing seat (25) on the top surface of the sealing cover (21). A driving mechanism (4) for driving the rotating shaft (24) to rotate is provided on the sealing cover (21). The lower end of the rotating shaft (24) is connected to one end of a first water spray pipe (26) horizontally installed at the top of the ton container (2). The other end of the first water spray pipe (26) is connected to the upper end of a vertically installed second water spray pipe (28) through a pipe elbow (27). The first water spray pipe (26) and the second water spray pipe (28) are connected to each other. Multiple nozzles (29) are installed on each of the two water spray pipes (28). The first bracket (11) and the second bracket (12) are installed on the side of the frame (1) in sequence. The filter cylinder (13) is installed on the first bracket (11), and the electric diaphragm pump (14) is installed on the second bracket (12). The inlet of the filter cylinder (13) is connected to the outlet pipe (22) of the ton (2) through the first water supply pipe (15). The outlet of the filter cylinder (13) is connected to the inlet of the electric diaphragm pump (14) through the second water supply pipe (16). The outlet of the electric diaphragm pump (14) is connected to the liquid rotary joint (18) installed at the upper end of the rotating shaft (24) through the third water supply pipe (17).

2. The galvanized embossed ton container according to claim 1, characterized in that, The drive mechanism (4) includes a motor mounting plate (41), a servo motor (42), a first gear (43), and a second gear (44). The motor mounting plate (41) is fixedly mounted on the sealing cover (21). The servo motor (42) is mounted on the motor mounting plate (41). The first gear (43) is mounted on the output shaft of the servo motor (42). The second gear (44) that can mesh with the first gear (43) is mounted on one side of the first gear (43). The second gear (44) is coaxially mounted on the rotating shaft (24).

3. A galvanized embossed ton container according to claim 1, characterized in that, The filter cylinder (13) is provided with a filter plate (131), and a drain port is provided at the bottom of the filter cylinder (13). The drain port is connected to a drain pipe (132), and a drain valve (133) is provided on the drain pipe (132).

4. A galvanized embossed ton container according to claim 1, characterized in that, Four buffer pads (5) are provided between the four corners of the lower end of the ton (2) and the frame (1).

5. A galvanized embossed ton container according to claim 1, characterized in that, The third water supply pipe (17) is supported and fixed by the pipe support (171) provided on the sealing cover (21).

6. A galvanized embossed ton container according to claim 5, characterized in that, A three-way pipe joint (172) is provided on the third water supply pipe (17), the three-way pipe joint (172) is connected to the drain pipe (173), the third water supply pipe (17) has a first shut-off valve (174), and the drain pipe (173) has a second shut-off valve (175).

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