Special packaging surge bin for preparing mortar from coal gangue
By dividing the wear-resistant rubber sheet into multiple ring-shaped and arc-shaped rubber sheets and adopting a detachable connection method, the waste caused by replacing the entire wear-resistant rubber sheet is solved, the efficient utilization of the rubber sheet is achieved, and the production cost is reduced.
Patent Information
- Application Number
- CN202520475301.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-03-18
AI Technical Summary
In traditional coal gangue preparation mortar packaging buffer silos, the complete replacement of wear-resistant rubber sheets leads to the waste of unworn areas and increases production costs.
The wear-resistant rubber sheet is divided into multiple ring-shaped and arc-shaped rubber sheets, which are fixed to the inner wall of the chamber. The sheets are detachable and installed by connecting rods and locking devices. Only the rubber sheets in the worn areas are replaced, while the unworn areas can continue to be used.
This reduces the consumption of wear-resistant rubber sheets and lowers production costs.
Smart Images

Figure CN223779074U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of buffer bin, concretely relates to a special packaging buffer bin for coal gangue preparation mortar. BACKGROUND
[0002] Coal gangue is a solid waste produced in the process of coal mining and washing, and its reasonable utilization has been an important research direction in the field of resource comprehensive utilization. Preparing coal gangue into mortar for the construction industry not only realizes the resource utilization of waste, but also has significant environmental and economic benefits. In the production process of coal gangue mortar, the packaging buffer bin is an indispensable key equipment. It not only plays a role in temporary storage and buffering of materials, but also ensures the stability and continuity of materials during packaging.
[0003] However, due to the hardness and edges of coal gangue particles, strong wear will occur on the inner wall of the packaging buffer bin during the flow and impact of the materials. In order to improve the wear resistance of the buffer bin and prolong its service life, a wear-resistant rubber plate is usually installed inside the bin body. However, the wear-resistant rubber plate used in traditional packaging buffer bins is usually of a monolithic structure, and once wear occurs in part of the area, the entire wear-resistant rubber plate needs to be replaced. This replacement method results in the waste of a large amount of non-worn rubber plate, increasing the production cost. UTILITY MODEL CONTENT
[0004] The utility model aims to provide a special packaging buffer bin for coal gangue preparation mortar, which can reduce the replacement of non-worn areas of the wear-resistant rubber plate when replacing the wear-resistant rubber plate, and reduce the consumption of wear-resistant rubber plates.
[0005] The technical scheme adopted by the utility model is as follows:
[0006] A special packaging buffer bin for coal gangue preparation mortar, comprising a rack, a bin body fixedly connected to the rack, two butterfly valves fixedly connected to the lower end of the bin body in an upper-lower overlapping manner;
[0007] A wear-resistant rubber plate is fixedly connected to the inner side of the bin body, the wear-resistant rubber plate comprises a plurality of annular rubber plates, and the plurality of annular rubber plates are detachably fixedly connected to the inner wall of the bin body in order from bottom to top.
[0008] Further, the included angle between the inner wall of the bin body and the horizontal plane is 75°.
[0009] Further, the heights of the plurality of annular rubber plates decrease in order from bottom to top.
[0010] Further, the wear-resistant rubber plate further comprises a plurality of arc-shaped rubber plates, and the plurality of arc-shaped rubber plates are detachably fixedly connected to the inner wall on the upper side of the bin body in a ring array.
[0011] Further, the outer side of the annular rubber plate and the arc-shaped rubber plate is fixedly connected with a connecting rod, a positioning groove is arranged on the side wall of the bin body, the opening size of the positioning groove is larger than the diameter of the connecting rod, the connecting rod is inserted into the positioning groove, and the outer side of the bin body is fixedly connected with a locking piece matched with the positioning groove.
[0012] Further, the locking piece comprises an outer shell fixedly connected to the outer side of the bin body, a rotating rod is rotatably connected to the outer shell, two threaded rods are fixedly connected to the outer side of the rotating rod, the two threaded rods are symmetrically arranged, a connecting block is threadedly connected to the outer side of each threaded rod, and a clamping block is fixedly connected to the outer side of each connecting block and slidably connected to the inner side of the outer shell.
[0013] Further, a servo motor is fixedly connected to the outer side of the outer shell, and the output end of the servo motor is fixedly connected to the rotating rod.
[0014] Further, an opening is arranged on the outer shell, and an observation window is fixedly connected to the inner side of the opening.
[0015] The technical effects achieved by the utility model are as follows:
[0016] The special packaging buffer bin for preparing mortar from coal gangue can directly replace the annular rubber plate when the annular rubber plate in the corresponding area is worn more, the remaining annular rubber plates can continue to be used on the inner wall of the bin body, only the area of the wear-resistant rubber plate that is worn more needs to be replaced, the replacement of the area of the wear-resistant rubber plate that is not worn is reduced, and the consumption of the wear-resistant rubber plate is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a structural schematic view of the utility model;
[0018] Figure 2 is a structural schematic view of the bin body of the utility model;
[0019] Figure 3 is a sectional structural schematic view of the bin body of the utility model;
[0020] Figure 4 is a sectional structural schematic view of the bin body of the utility model; Figure 2 is a sectional structural schematic view of the bin body of the utility model;
[0021] In the drawings, the components represented by the numbers are listed as follows:
[0022] 1, rack; 2, bin body; 3, wear-resistant rubber plate; 4, butterfly valve; 5, annular rubber plate; 6, arc-shaped rubber plate; 7, locking piece; 8, connecting rod; 9, outer shell; 10, clamping block; 11, rotating rod; 12, threaded rod; 13, connecting block; 14, servo motor; 15, observation window; 16, positioning groove. DETAILED DESCRIPTION
[0023] In order to make the purpose and advantages of the utility model more clear and obvious, the following will specifically describe the utility model with examples. It should be understood that the following text is only used to describe one or several specific embodiments of the utility model, and does not strictly limit the specific protection scope requested by the utility model.
[0024] As shown in Figures 1-4 A special packaging buffer bin for coal gangue prepared mortar includes a rack 1, the rack 1 is fixedly connected with a bin body 2, the included angle between the inner wall of the bin body 2 and the horizontal plane is adjusted from 55° of the prior art to 75°, so that the material unloading is more smooth, the lower end of the bin body 2 is fixedly connected with two butterfly valves 4 arranged in an upper-lower overlapping mode, the diameter of the butterfly valve 4 is DN300, compared with a single butterfly valve 4, the two butterfly valves 4 can ensure the storage of materials during maintenance.
[0025] Due to the reason that the coal gangue prepared mortar is easy to wear due to needle-shaped, when designing the packaging bin of coal gangue mortar, the wear problem needs to be fully considered, therefore, the utility model is fixedly connected with a wear-resistant rubber plate 3 on the inner side of the bin body 2 to reduce wear.
[0026] As shown in Figures 1-3 In order to reduce the consumption of the wear-resistant rubber plate 3, the utility model improves the wear-resistant rubber plate 3, which specifically includes a plurality of annular rubber plates 5, and can also include a plurality of arc-shaped rubber plates 6.
[0027] The plurality of annular rubber plates 5 are detachably fixedly connected on the inner wall of the bin body 2 in the order from bottom to top, at this time, since the contact between the wear-resistant rubber plate 3 inside the bin body 2 and the coal gangue mortar needle-shaped is that the lower part of the wear-resistant rubber plate 3 contacts more with the mortar needle-shaped, and the upper part of the wear-resistant rubber plate 3 contacts less with the mortar needle-shaped, the utility model divides the wear-resistant rubber plate 3 into a plurality of annular rubber plates 5 arranged in sequence from top to bottom, which can directly replace the annular rubber plate 5 worn more in the corresponding area, and the remaining annular rubber plates 5 still remain on the inner wall of the bin body 2 to continue to be used, so that only the area of the wear-resistant rubber plate 3 worn more can be replaced, the replacement of the area of the wear-resistant rubber plate 3 not worn is reduced, and the consumption of the wear-resistant rubber plate 3 is reduced.
[0028] Meanwhile, the heights of the plurality of annular rubber plates 5 are sequentially reduced from bottom to top. Since the lower part of the wear-resistant rubber plate 3 is in contact with the mortar needle more, the lower annular rubber plate 5 is selected to be larger in size and more evenly worn, so that the annular rubber plate 5 can be replaced more conveniently. Since the upper part of the wear-resistant rubber plate 3 is in contact with the mortar needle less, the annular rubber plate 5 of smaller size can reduce the replacement of the non-worn area of the wear-resistant rubber plate 3.
[0029] As shown in Figures 2-3 , the plurality of arc-shaped rubber plates 6 are fixedly connected in a ring array on the inner wall of the upper side of the bin body 2, so that the arc-shaped rubber plates 6 are located on the upper side of the annular rubber plate 5. Since the upper part of the wear-resistant rubber plate 3 is in contact with the needle-shaped coal gangue mortar more when the needle-shaped coal gangue mortar falls, at this time, the needle-shaped coal gangue mortar is only in contact with one area of the arc-shaped rubber plate 6 in the horizontal plane. The present technical solution can replace only the arc-shaped rubber plate 6 which is in contact with the needle-shaped coal gangue mortar more by dividing the upper part of the wear-resistant rubber plate 3 into a plurality of arc-shaped rubber plates 6 in a ring array in the horizontal plane, thereby reducing the consumption of the wear-resistant rubber plate 3.
[0030] As shown in Figures 2-4 , the fixing methods of the annular rubber plate 5 and the arc-shaped rubber plate 6 are various, such as clamping, screw connection or magnetic attraction connection. In the present technical solution, a connecting rod 8 is fixedly connected to the outer side of the annular rubber plate 5 and the arc-shaped rubber plate 6, and a positioning groove 16 is formed in the side wall of the bin body 2. The connecting rod 8 is inserted into the inside of the positioning groove 16, and a locking piece 7 matched with the positioning groove 16 is fixedly connected to the bin body 2. The connecting rod 8 can be fixed by the locking piece 7, so as to achieve the purpose of fixing the annular rubber plate 5 and the arc-shaped rubber plate 6.
[0031] In the present technical solution, the locking piece 7 is fixedly connected to the outer side of the bin body 2, and the opening size of the positioning groove 16 is greater than the diameter of the connecting rod 8, so that the connecting rod 8 can be simply inserted into the inside of the positioning groove 16, and then the connecting rod 8 can be positioned by the locking piece 7, which facilitates the installation of the annular rubber plate 5 or the arc-shaped rubber plate 6.
[0032] As shown in Figures 2-4As shown, the locking member 7 comprises an outer shell 9 fixedly connected to the outer side of the bin body 2, the outer shell 9 is rotationally connected with a rotating rod 11, the outer side of the rotating rod 11 is fixedly connected with two threaded rods 12, the two threaded rods 12 are symmetrically arranged, so that the threaded directions of the two threaded rods 12 are opposite, the outer sides of the two threaded rods 12 are threadedly connected with connecting blocks 13, the two connecting blocks 13 are both fixedly connected with clamping blocks 10 which are slidingly connected inside the outer shell 9, at this time, the two clamping blocks 10 can be driven to move in opposite directions by rotating the rotating rod 11, so as to adjust the distance between the two clamping blocks 10, and make the two clamping blocks 10 be able to clamp the connecting rod 8.
[0033] Meanwhile, the outer side of the outer shell 9 can also be fixedly connected with a servo motor 14, the output end of the servo motor 14 is fixedly connected with the rotating rod 11, the clamping blocks 10 can be driven to move by starting the servo motor 14, so as to electrically control the position of the clamping blocks 10.
[0034] In addition, the outer shell 9 can also be provided with an opening, the opening is fixedly connected with an observation window 15 inside, the relative position relationship between the connecting rod 8 and the clamping blocks 10 can be observed by the setting of the observation window 15.
[0035] The above is only the preferred embodiment of the present application, it should be pointed out that, for those skilled in the art, without departing from the principles of the present application, can make a number of improvements and refinements, these improvements and refinements should also be considered as the protection scope of the present application. The structures, devices and operation methods not specifically described and explained in the present application, if no special description and limitation, are implemented according to the conventional means in the art.
Claims
1. A special packaging buffer bin for preparing mortar from coal gangue, characterized in that: Includes a frame (1), on which a chamber (2) is fixedly connected, and at the lower end of the chamber (2) are two butterfly valves (4) arranged in an overlapping manner. The inner side of the silo body (2) is fixedly connected to a wear-resistant rubber plate (3), which includes multiple annular rubber plates (5). The multiple annular rubber plates (5) are detachably fixedly connected to the inner wall of the silo body (2) in order from bottom to top.
2. The special packaging buffer silo for preparing mortar from coal gangue according to claim 1, characterized in that: The angle between the inner wall of the silo (2) and the horizontal plane is 75°.
3. The special packaging buffer silo for preparing mortar from coal gangue according to claim 1, characterized in that: The heights of the multiple annular rubber plates (5) decrease sequentially from bottom to top.
4. The special packaging buffer silo for preparing mortar from coal gangue according to claim 1, characterized in that: The wear-resistant rubber plate (3) also includes multiple arc-shaped rubber plates (6), which are arranged in a ring array and are detachably fixed to the inner wall of the upper side of the chamber (2).
5. A special packaging buffer silo for preparing mortar from coal gangue according to claim 4, characterized in that: The outer sides of the annular rubber plate (5) and the arc-shaped rubber plate (6) are fixedly connected with connecting rods (8). A positioning groove (16) is provided on the side wall of the chamber (2). The opening size of the positioning groove (16) is larger than the diameter of the connecting rod (8). The connecting rod (8) is inserted into the inside of the positioning groove (16). A locking member (7) that matches the positioning groove (16) is fixedly connected to the outer side of the chamber (2).
6. A special packaging buffer silo for preparing mortar from coal gangue according to claim 5, characterized in that: The locking component (7) includes an outer shell (9) fixedly connected to the outside of the compartment (2). A rotating rod (11) is rotatably connected to the outer shell (9). Two threaded rods (12) are fixedly connected to the outside of the rotating rod (11). The two threaded rods (12) are symmetrically arranged. A connecting block (13) is threadedly connected to the outside of each of the two threaded rods (12). A clamping block (10) that is slidably connected inside the outer shell (9) is fixedly connected to each of the two connecting blocks (13).
7. A special packaging buffer silo for preparing mortar from coal gangue according to claim 6, characterized in that: A servo motor (14) is fixedly connected to the outside of the outer shell (9), and the output end of the servo motor (14) is fixedly connected to the rotating rod (11).
8. A special packaging buffer silo for preparing mortar from coal gangue according to claim 6, characterized in that: An opening is provided on the outer shell (9), and an observation window (15) is fixedly connected inside the opening.