Stacking and packaging device with sorting and screening functions

Abstract

The stacking and packaging device comprises a feeding and discharging carrying assembly and a stacking operation mechanism, a detection turnover component in bolted connection is arranged above one end of the feeding and discharging carrying assembly, and the stacking operation mechanism in bolted connection is arranged above the other end of the feeding and discharging carrying assembly. The stacking operation mechanism comprises a second base, a second electric rotating seat, a center column, a first electric hinge seat, a zigzag frame and a second electric hinge seat. According to the stacking and packaging device capable of sorting and screening, a stacking robot structure formed by a first power telescopic arm and a second power telescopic arm is arranged at the top end of a second electric rotating seat by using a center column on the upper side of the center column in an equal-angle distribution structure; in this way, the products on the conveying belt can be taken at any time in one set of directions to achieve the stacking effect, the effect that taking and placing of a robot can be conducted at the same time can be achieved, and therefore the completeness degree of the products treated by equipment is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of palletizing technology, specifically to a palletizing and packaging device capable of sorting and screening. Background Technology

[0002] Palletizing can be operated by machines and is mainly used for stacking goods in factories, such as in the food, beverage, beer, chemical, feed, and grain and oil industries. Full cases or packages of goods produced need to be stacked according to certain arrangement rules. For heavy objects that are difficult to move manually, palletizing machines can replace manual operation, reduce labor and labor intensity. Modern palletizing equipment usually adopts PLC + touch screen control to realize intelligent operation and management, which is simple to master and has become an indispensable helper in the packaging field.

[0003] In the field of palletizing and packaging equipment, CN202420500182.8 provides a sorting and screening palletizing and packaging device, relating to the field of palletizing technology. It includes a conveyor support frame with a conveyor belt assembly inside and a flipping mechanism above it, comprising a lifting support frame. This sorting and screening palletizing and packaging device uses a flipping mechanism, driven by a motor to rotate a flipping rod, to flip the material entering the flipping trough. Two recognition cameras can identify and detect the material before and after the flip, achieving multi-directional identification and screening of the material, thus improving the screening effect. However, the two sets of palletizing robots in the device need to stack products one by one, requiring a high degree of consistency with the conveyor belt's transmission speed. This can lead to products missing their palletizing positions, affecting the matching of the equipment's processing speed. Utility Model Content

[0004] The purpose of this invention is to provide a sorting and screening palletizing and packaging device to solve the problems mentioned in the background art.

[0005] By adopting the above technical solution, the palletizing robot structure formed by the first power telescopic arm and the second power telescopic arm is set up by using a central column at the top of the second electric rotating seat and distributing the upper sides of the central column at equal angles. This allows a set of orientations to pick up products on the conveyor belt at any time to achieve the effect of stacking and placing. This enables the robot to pick up and place products simultaneously, thereby ensuring the integrity of the products processed by the equipment.

[0006] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: a sorting and screening palletizing and packaging device, including an infeed and outfeed loading component and a palletizing running mechanism, wherein a bolt-connected detection and flipping component is provided above one end of the infeed and outfeed loading component, and a bolt-connected palletizing running mechanism is provided above the other end of the infeed and outfeed loading component;

[0007] The palletizing mechanism includes a second base, a second electric rotating seat, a central column, a single electric hinge, a folding frame, two electric hinges, a first power telescopic arm, a second power telescopic arm, a slotted folding plate, an electric swing rod, an electromagnetic suction plate, a suction cup, a flexible tube, and an air pump. The second base is bolted to the other end of the infeed / outfeed assembly. A second electric rotating seat is positioned above the second base, and a central column is positioned above the second electric rotating seat. A single electric hinge is positioned on the outer side of the upper part of the central column. The output end of the movable hinge is provided with a folding frame. The inner side of one end of the folding frame is provided with an electric hinge seat. The output end of the electric hinge seat is provided with a first power telescopic arm. The first power telescopic arm is provided with a second power telescopic arm. The second power telescopic arm is provided with a slotted folding piece at one end. The inner side of the slotted folding piece is provided with an electric swing rod. The electric swing rod is provided with an electromagnetic suction plate at one end. The outer side of the electromagnetic suction plate is provided with a suction cup. An air pump is connected above the suction cup through a flexible tube.

[0008] In a preferred embodiment of this utility model, the first power telescopic arm and the second power telescopic arm constitute a multi-degree-of-freedom adjustment structure, and the suction cups are distributed in a ring at equal angles around the central axis of the electromagnetic suction plate.

[0009] In a preferred embodiment of the present invention, the feeding and discharging mounting assembly includes a pad, a cabinet, a side support, a mounting box, a lifting pad, a machine base, a speed change gearbox, a drive motor, an output roller, and a conveyor belt. The cabinet is arranged above the pad, and a side support is arranged on the outer side of one end of the cabinet. The mounting box is arranged above the outer end of the side support.

[0010] In a preferred embodiment of this utility model, a lifting pad is provided above both ends of the cabinet, and a machine platform is provided above the lifting pad. A speed change gearbox is provided on the outer side of one end of the machine platform, and an output end for connecting to a drive motor is provided on the outer side of the speed change gearbox. An output roller is provided on the output end of the speed change gearbox, and a conveyor belt is provided on the outer side of the output roller.

[0011] In a preferred embodiment of this utility model, the detection flipping component includes a first base, a slotting frame, a crossbeam, a detection camera, a lifting screw, a lifting block, a first electric rotating seat, a rotating arm, a pneumatic telescopic rod, and a folding wedge. The first base is bolted to one end of the machine base. A slotting frame is provided above the first base, and a crossbeam is provided above the slotting frame. A detection camera is provided on the inner bottom side of the crossbeam.

[0012] In a preferred embodiment of this utility model, a lifting block is threadedly connected to the slotted frame via a lifting screw, and a first electric rotating seat is provided on the inner side of the lifting block. A rotating arm is provided at the output end of the first electric rotating seat, and pneumatic telescopic rods are provided at both ends of the rotating arm. A folded wedge is provided at the output end of the pneumatic telescopic rod.

[0013] Compared with the prior art, the beneficial effects of this utility model are: the sorting and screening palletizing packaging device uses a central column at the top of the second electric rotating seat to set up the palletizing robot structure formed by the first power telescopic arm and the second power telescopic arm at equal angles on the upper side of the central column. This allows a set of orientations to pick up products on the conveyor belt at any time to achieve the effect of stacking and stacking. It enables the robot to pick up and place products simultaneously, thereby ensuring the integrity of the products processed by the equipment. Attached Figure Description

[0014] Figure 1 This is a front-view three-dimensional structural schematic diagram of the present invention;

[0015] Figure 2 This is a three-dimensional structural diagram of the present invention viewed from below;

[0016] Figure 3 This is a three-dimensional structural diagram of the detection and flipping component of this utility model;

[0017] Figure 4 This is a three-dimensional structural diagram of the palletizing mechanism of this utility model.

[0018] In the diagram: 1. Feeding / Discharging Assembly; 101. Pad; 102. Cabinet; 103. Side Support; 104. Mounting Box; 105. Lifting Pad; 106. Machine Base; 107. Speed ​​Variable Transmission Box; 108. Drive Motor; 109. Output Roller; 1010. Conveyor Belt; 2. Detection and Tilting Component; 201. First Base; 202. Slotted Frame; 203. Crossbeam; 204. Detection Camera; 205. Lifting Screw; 206. Lifting Block; 207. First Electric Rotary Seat; 208. Rotary... 209. Rotary arm; 2010. Pneumatic telescopic rod; 2011. Folded wedge; 3. Palletizing mechanism; 301. Second base; 302. Second electric rotating seat; 303. Central column; 304. Electric hinge seat 1; 305. Folded frame; 306. Electric hinge seat 2; 307. First powered telescopic arm; 308. Second powered telescopic arm; 309. Slotted folding plate; 3010. Electric swing rod; 3011. Electromagnetic suction plate; 3012. Suction cup; 3013. Flexible tube; 3014. Air pump. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4 The present invention provides a technical solution: a sorting and screening palletizing and packaging device, including an infeed and outfeed loading component 1 and a palletizing running mechanism 3. A bolt-connected detection and flipping component 2 is provided above one end of the infeed and outfeed loading component 1, and a bolt-connected palletizing running mechanism 3 is provided above the other end of the infeed and outfeed loading component 1.

[0021] The palletizing mechanism 3 includes a second base 301, a second electric rotating seat 302, a central column 303, an electric hinge 304, a folding frame 305, two electric hinges 306, a first power telescopic arm 307, a second power telescopic arm 308, a slotted folding plate 309, an electric swing rod 3010, an electromagnetic suction plate 3011, a suction cup 3012, a flexible tube 3013, and an air pump 3014. The second base 301 is bolted to the top of the other end of the infeed / outfeed mounting assembly 1. The second electric rotating seat 302 is located above the second base 301, and the central column 303 is located above the second electric rotating seat 302. An electric hinge 304 is located on the outer side of the top of the central column 303. The output end of the electric hinge 304 is provided with a folding frame 305. The inner side of one end of the folding frame 305 is provided with an electric hinge 306. The output end of the electric hinge 306 is provided with a first power telescopic arm 307. The first power telescopic arm 307 is provided with a second power telescopic arm 308. The second power telescopic arm 308 is provided with a slotted folding piece 309. The inner side of the slotted folding piece 309 is provided with an electric swing rod 3010. The electric swing rod 3010 is provided with an electromagnetic suction plate 3011. The outer side of the electromagnetic suction plate 3011 is provided with a suction cup 3012. The upper part of the suction cup 3012 is connected to an air pump 3014 through a flexible tube 3013.

[0022] The first power telescopic arm 307 and the second power telescopic arm 308 form a multi-degree-of-freedom adjustment structure, and the suction cups 3012 are distributed at equal angles around the central axis of the electromagnetic suction plate 3011.

[0023] In this embodiment, when it is necessary to pick up the product, the second electric rotating seat 302 above the second base 301 outputs power to rotate the central column 303 to a suitable angle position. After reaching the suitable angle position, the first electric hinge 304 outputs power to drive the folding frame 305 to move. The second electric hinge 306 on the folding frame 305 outputs power to drive the first power telescopic arm 307 and the second power telescopic arm 308 to freely transmit power. This causes the electric swing rod 3010 on the inner side of one end of the slotted folding plate 309 to move to a suitable angle. The electromagnetic suction plate 3011, together with the suction cup 3012, is aligned above the product. The flexible tube 3013 and the air pump 3014 output power to draw gas and create negative pressure to achieve the effect of picking up the product.

[0024] The material loading and unloading assembly 1 includes a pad 101, a cabinet 102, a side support 103, a loading box 104, a lifting pad 105, a machine base 106, a speed change gearbox 107, a drive motor 108, an output roller 109, and a conveyor belt 1010. The cabinet 102 is located above the pad 101, and the side support 103 is located on the outer side of one end of the cabinet 102. The loading box 104 is located above the outer end of the side support 103.

[0025] In this embodiment, after the output operation of the palletizing mechanism 3, the products output from the conveyor belt 1010 are placed into the mounting box 104 above one end of the side support 103 as needed to achieve the effect of palletizing.

[0026] Elevating pads 105 are provided above both ends of the cabinet 102, and a machine platform 106 is provided above the elevating pads 105. A speed change gearbox 107 is provided on the outer side of one end of the machine platform 106, and an output end for connecting to the drive motor 108 is provided on the outer side of the speed change gearbox 107. An output roller 109 is provided on the output end of the speed change gearbox 107, and a conveyor belt 1010 is wound around the outer side of the output roller 109.

[0027] In this embodiment, when in use, the output of the drive motor 108 is started to output power to run, so that the speed gearbox 107 outputs power to drive the output roller 109 on the machine 106 to output power, which in turn drives the conveyor belt 1010 to run and carry the product.

[0028] The detection flipping component 2 includes a first base 201, a slotting frame 202, a crossbeam 203, a detection camera 204, a lifting screw 205, a lifting block 206, a first electric rotating seat 207, a rotating arm 208, a pneumatic telescopic rod 209, and a folded wedge 2010. The first base 201 is bolted to one end of the machine base 106. The slotting frame 202 is provided above the first base 201, and the crossbeam 203 is provided above the slotting frame 202. The detection camera 204 is provided on the inner bottom side of the crossbeam 203.

[0029] In this embodiment, when the product is running, the conveyor belt 1010 drives the product to a position below the crossbeam 203, and the detection camera 204 on the inner bottom side of the crossbeam 203 takes an effective picture to achieve the recognition effect. After recognition, an instruction is output to achieve the flipping effect of the product according to the instruction.

[0030] A lifting block 206 is threadedly connected to the slotted frame 202 via a lifting screw 205, and a first electric rotating seat 207 is provided on the inner side of the lifting block 206. A rotating arm 208 is provided at the output end of the first electric rotating seat 207, and pneumatic telescopic rods 209 are provided at both ends of the rotating arm 208. A folded wedge 2010 is provided at the output end of the pneumatic telescopic rod 209.

[0031] In this embodiment, when the product needs to be flipped, the pneumatic telescopic rod 209 at one end of the rotating arm 208 outputs power to drive the output end to run, so that the folded wedge 2010 clamps and fixes the product. After clamping and fixing, the lifting screw 205 outputs power to drive the lifting block 206 to a suitable height position, and the first electric rotating seat 207 on the inner side of the lifting block 206 outputs power to drive the output end to run, so that the rotating arm 208, the pneumatic telescopic rod 209 and the folded wedge 2010 flip the product, so as to put it back on the conveyor belt 1010 for output operation.

[0032] The working principle of this sorting and palletizing packaging device is as follows: During operation, the drive motor 108 outputs power, which in turn drives the output roller 109 on the machine base 106, causing the conveyor belt 1010 to move and transport the products. Once the products are in motion, the conveyor belt 1010 carries them to a position below the crossbeam 203, where a detection camera 204 on the inner bottom side of the crossbeam 203 captures images for identification. After recognition, the output command is executed to achieve a flipping effect on the product. When the product needs to be flipped, the pneumatic telescopic rod 209 at one end of the rotating arm 208 outputs power to drive the output end, causing the folded wedge 2010 to clamp and fix the product. After clamping and fixing, the lifting screw 205 outputs power to drive the lifting block 206 to a suitable height position. The first electric rotating seat 207 on the inner side of the lifting block 206 then outputs power to drive the output end, causing the rotating arm 208, pneumatic telescopic rod 209, and... The folding wedge 2010 flips the product to reposition it onto the conveyor belt 1010 for output. When the product needs to be retrieved, the second electric rotating seat 302 above the second base 301 outputs power to rotate the central column 303 to a suitable angle. After reaching the suitable angle, the first electric hinge 304 outputs power to drive the folding frame 305. The second electric hinge 306 on the folding frame 305 outputs power to drive the first power telescopic arm 307 and the second power telescopic arm 308 to move. The free transmission output allows the electric swing rod 3010 on the inner side of one end of the slotted folding plate 309 to move to a suitable angle. The electromagnetic suction plate 3011, together with the suction cup 3012, is aligned above the product. The flexible tube 3013 and the air pump 3014 output and operate to draw gas to form a negative pressure, thereby achieving the effect of picking up and taking the product. After the output and operation of the palletizing mechanism 3, the product output from the conveyor belt 1010 is placed into the mounting box 104 above one end of the side support 103 as needed to achieve the effect of placement and palletizing.

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

Claims

1. A sorting and screening palletizing and packaging device, comprising an infeed / outfeed loading assembly (1) and a palletizing running mechanism (3), characterized in that: A bolt-connected detection and flipping component (2) is provided above one end of the feeding and discharging assembly (1), and a bolt-connected stacking and running mechanism (3) is provided above the other end of the feeding and discharging assembly (1); The palletizing mechanism (3) includes a second base (301), a second electric rotating seat (302), a central column (303), an electric hinge seat (304), a folding frame (305), two electric hinge seats (306), a first power telescopic arm (307), a second power telescopic arm (308), a slotted folding plate (309), an electric swing rod (3010), an electromagnetic suction plate (3011), a suction cup (3012), a flexible tube (3013), and an air pump (3014). The second base (301) is bolted to the other end of the feeding and discharging mounting assembly (1). The second electric rotating seat (302) is arranged above the second base (301), and the central column (303) is arranged above the second electric rotating seat (302). An electric hinge seat (304) is arranged on the outer side of the central column (303). The output end of the electric articulation base (304) is provided with a folding frame (305), and the inner side of one end of the folding frame (305) is provided with an electric articulation base (306). The output end of the electric articulation base (306) is provided with a first power telescopic arm (307), and one end of the first power telescopic arm (307) is provided with a second power telescopic arm (308). One end of the second power telescopic arm (308) is provided with a slotted folding piece (309), and the inner side of one end of the slotted folding piece (309) is provided with an electric swing rod (3010). One end of the electric swing rod (3010) is provided with an electromagnetic suction plate (3011), and the outer side of the electromagnetic suction plate (3011) is provided with a suction cup (3012). The upper part of the suction cup (3012) is connected to an air pump (3014) through a flexible tube (3013).

2. The sorting and screening palletizing and packaging device according to claim 1, characterized in that: The first power telescopic arm (307) and the second power telescopic arm (308) form a multi-degree-of-freedom adjustment structure, and the suction cup (3012) is distributed in a ring at equal angles around the central axis of the electromagnetic suction plate (3011).

3. The sorting and screening palletizing packaging device according to claim 1, characterized in that: The feeding and discharging mounting assembly (1) includes a pad (101), a cabinet (102), a side support (103), a mounting box (104), a lifting pad (105), a machine base (106), a speed change gearbox (107), a drive motor (108), an output roller (109), and a conveyor belt (1010). The cabinet (102) is arranged above the pad (101), and a side support (103) is arranged on the outer side of one end of the cabinet (102). The mounting box (104) is arranged above the outer end of the side support (103).

4. A sorting and screening palletizing and packaging device according to claim 3, characterized in that: Elevating pads (105) are provided above both ends of the cabinet (102), and a machine platform (106) is provided above the elevating pads (105). A speed change gearbox (107) is provided on the outer side of one end of the machine platform (106), and an output end for connecting the drive motor (108) is provided on the outer side of the speed change gearbox (107). An output roller (109) is provided on the output end of the speed change gearbox (107), and a conveyor belt (1010) is wound around the outer side of the output roller (109).

5. A sorting and screening palletizing and packaging device according to claim 3, characterized in that: The detection flipping component (2) includes a first base (201), a slotting frame (202), a crossbeam (203), a detection camera (204), a lifting screw (205), a lifting block (206), a first electric rotating seat (207), a rotating arm (208), a pneumatic telescopic rod (209), and a folded wedge (2010). The first base (201) is bolted to one end of the machine base (106). The slotting frame (202) is provided above the first base (201), and the crossbeam (203) is provided above the slotting frame (202). The detection camera (204) is provided on the inner bottom side of the crossbeam (203).

6. A sorting and screening palletizing and packaging device according to claim 5, characterized in that: The slotted frame (202) is threadedly connected to a lifting block (206) via a lifting screw (205), and a first electric rotating seat (207) is provided on the inner side of the lifting block (206). A rotating arm (208) is provided at the output end of the first electric rotating seat (207), and pneumatic telescopic rods (209) are provided at both ends of the rotating arm (208). A folded wedge (2010) is provided at the output end of the pneumatic telescopic rod (209).

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