Polyester monofilament tray

By designing a detachable center rod assembly and tray housing, the problem of the single center hole size of the polyester monofilament tray is solved, enabling the polyester monofilament tray to have a wide range of applications and stable winding, meeting the customized needs of different customers.

CN223779698UActive Publication Date: 2026-01-09ZHEJIANG BEST MONOFILAMENTS CO LTD
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Patent Information

Application Number
CN202520465599.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-01-09
Estimated Expiration
2035-03-17

AI Technical Summary

Technical Problem

The existing polyester monofilament trays have a single center hole size, which makes them unsuitable for winding equipment of different diameters. Furthermore, the center hole cannot be replaced when damaged, affecting the normal winding of polyester monofilaments.

Method used

The design features a detachable center rod assembly and tray housing. The detachable installation of the center rod assembly is achieved through limiting protrusions and threaded connections, allowing for adjustment of the center hole diameter as needed and maintenance of the center hole's integrity by replacing the center rod assembly.

Benefits of technology

The polyester monofilament tray has a wide range of applications, can adapt to the needs of winding equipment of different diameters, avoids problems such as wire jamming and wire breakage, ensures stable winding of polyester monofilament, and can maintain normal winding by replacing components when the center hole is damaged.

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Abstract

The utility model discloses a polyester monofilament tray which comprises a tray shell and a center rod assembly, the tray shell comprises a supporting column and discs, the discs are arranged at the two ends of the supporting column respectively, the sectional area of each disc is larger than that of the supporting column, and polyester monofilaments are wound on the supporting column and wound in the space between the two discs. A center hole is formed in the center rod assembly. The tray shell is provided with the through installation hole, the center rod assembly is arranged in the installation hole, the center rod assembly and the tray shell are detachably connected, the center rod assembly of the design specification can be selected according to the center hole of the needed size, and the application range of the polyester monofilament tray is wide. Moreover, when the central hole is damaged, the central hole is ensured to be intact in structure by replacing a new central rod assembly, and normal winding of the polyester monofilament is ensured.
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Description

Technical Field

[0001] This utility model belongs to the technical field of polyester monofilament winding equipment, specifically relating to polyester monofilament trays. Background Technology

[0002] Polyester monofilament is a single fiber made of polyester (PET) material. It features high strength, high elasticity, abrasion resistance, light resistance, aging resistance, strong UV resistance, excellent acid and alkali resistance, and antibacterial properties. In addition, polyester monofilament is non-hygroscopic, non-conductive, and rust-free, allowing it to maintain stable performance in various environments.

[0003] Polyester monofilaments are generally distinguished by their fiber diameter, which offers a wide range to meet the needs of various fields. Common polyester monofilament colors include black, transparent, and green. Furthermore, depending on the production process and application, polyester monofilaments can be classified into various types, such as colored, fluorescent, surface-modified (e.g., antistatic, conductive, silicon nitride), and composite (core-sheath, thermally bonded) products.

[0004] After the polyester monofilament is produced, the tray is rotated by the shaft of the winding equipment. At this time, the shaft passes through the center hole of the tray, so that the polyester monofilament is wound on the tray, and then the trays containing polyester monofilament are stored together.

[0005] Existing technology uses one-piece injection molding for pallets, resulting in a single size for the center hole. When the diameter of the center hole of the pallet is different from the diameter of the shaft of the winding equipment, the pallet cannot be installed on the shaft. Utility Model Content

[0006] The purpose of this invention is to solve the aforementioned technical problems in the prior art by providing a polyester monofilament tray that allows for detachable connection between the center rod assembly and the tray housing. This allows for the selection of a center rod assembly with the required center hole size, thus broadening the applicability of the polyester monofilament tray. Furthermore, when the center hole is damaged, replacing it with a new center rod assembly ensures the integrity of the center hole structure and guarantees normal winding of the polyester monofilament.

[0007] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0008] A polyester monofilament tray, characterized in that it comprises a tray shell and a central rod assembly. The tray shell includes support columns and discs, with the discs respectively disposed at both ends of the support columns. The cross-sectional area of ​​the discs is larger than that of the support columns. Polyester monofilaments are wound around the support columns and in the space between the two discs. The central rod assembly has a central hole. The tray shell has a through mounting hole, and the central rod assembly is disposed in the mounting hole. The central rod assembly and the tray shell are detachably connected.

[0009] Furthermore, the center rod assembly includes a center rod, end cap one, and end cap two. The center rod has end cap one and end cap two. End cap one is fixed to one end of the center rod. Limiting protrusion one and limiting protrusion two are provided on the inner wall of the mounting hole. End cap two has threaded hole one and end cap two. Threaded hole one and threaded hole two are threadedly connected to a threaded post, so that end cap two is installed at end cap two. The center rod has through hole one and end cap two has through hole two. Through hole two and through hole one form a center hole. Limiting protrusion one and limiting protrusion two are provided in the area between end cap one and end cap two. End cap one is limited by limiting protrusion one, and end cap two is limited by limiting protrusion two.

[0010] Furthermore, the end cap is provided with a connecting post 1, the limiting protrusion is provided with a connecting post 2, the connecting post 2 is provided with a connecting hole 1, and the connecting post 1 is located in the connecting hole 1.

[0011] Furthermore, a stiffening plate is provided between the end cap and the connecting column.

[0012] Furthermore, the second end has a connecting part with a cross-sectional area larger than that of the second end, and a threaded hole is provided on the connecting part.

[0013] Furthermore, a stiffening plate is provided between the connecting part and the central rod.

[0014] Furthermore, end cap two is detachably connected to end cap three, which is located in the mounting hole. End cap three has a connecting hole two and a limiting part located in the connecting hole two. End cap three is used to cover the threaded post.

[0015] Furthermore, end cap 2 is provided with connecting post 3, and connecting post 3 is provided with magnet 1. End cap 3 is provided with connecting post 4, and connecting post 4 is provided with magnet 2. Magnet 2 and magnet 1 attract each other.

[0016] Furthermore, end cap one and end cap three are provided with end cap holes.

[0017] Furthermore, the disc is provided with stiffening ribs, which are arranged in a crisscross pattern and have grooves.

[0018] This utility model, by adopting the above-mentioned technical solution, has the following beneficial effects:

[0019] This invention detachably connects the center rod assembly and the tray housing, allowing for the selection of a center rod assembly with the required center hole size. This broadens the applicability of the polyester monofilament tray. By adjusting the center hole diameter, the winding equipment can adapt to the production needs of polyester monofilaments of different diameters, meeting the customized requirements of various customers. Simultaneously, it ensures that the polyester monofilament can be wound smoothly and stably onto the support column, avoiding problems such as wire jamming and breakage due to diameter mismatch. Furthermore, when the center hole is damaged, replacing it with a new center rod assembly ensures the integrity of the center hole structure and guarantees normal winding of the polyester monofilament. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings:

[0021] Figure 1 This is a schematic diagram of the structure of the polyester monofilament tray of this utility model;

[0022] Figure 2 for Figure 1 The main view;

[0023] Figure 3 This is a schematic diagram of the internal structure of the polyester monofilament tray of this utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the tray shell in this utility model;

[0025] Figure 5 This is a schematic diagram of the central rod assembly in this utility model;

[0026] Figure 6 This is a schematic diagram of the connection between the central rod and the end cap in this utility model;

[0027] Figure 7 This is an exploded view of the connection between the central rod, end cap one, and end cap two in this utility model;

[0028] Figure 8 This is a schematic diagram of the structure of the central rod, end cap one, and end cap two after they are connected in this utility model;

[0029] Figure 9 This is a schematic diagram of the structure of the second end cap of this utility model;

[0030] Figure 10 This is a schematic diagram of the structure of the middle end cover of this utility model.

[0031] In the diagram, 1-pallet shell; 11-support column; 12-disc; 13-mounting hole; 14-limiting protrusion one; 15-limiting protrusion two; 16-connecting column two; 17-connecting hole one; 18-stiffening rib; 19-groove;

[0032] 2-Center rod assembly; 21-Center rod; 22-End cap one; 23-End cap two; 24-End cap three; 25-End one; 26-End two; 27-Through hole one; 28-Connecting part; 29-Threaded hole two; 210-Reinforcing plate two; 211-Connecting post one; 212-Reinforcing plate one; 213-End cap hole; 214-Threaded post; 215-Connecting post three; 216-Connecting post four; 217-Limiting part; 218-Through hole two; 219-Threaded hole one; 220-Magnet one; 221-Magnet two; 222-Connecting hole two;

[0033] a-Center hole. Detailed Implementation

[0034] like Figures 1 to 10 As shown, this is a polyester monofilament tray of the present invention. After the polyester monofilament is produced, it is wound onto the tray to obtain a tray containing polyester monofilament.

[0035] The polyester monofilament pallet includes a pallet shell 1 and a central rod assembly 2. The pallet shell 1 is a one-piece molded structure, comprising support columns 11 and discs 12. The discs 12 are respectively disposed at both ends of the support columns 11, and the cross-sectional area of ​​the discs 12 is larger than that of the support columns 11. Polyester monofilaments are wound on the support columns 11, and simultaneously wound in the space between the two discs 12, ensuring the quality of the polyester monofilament winding. The discs 12 are provided with stiffening ribs 18, which are arranged crosswise and form grooves 19. The reasonable arrangement of the stiffening ribs 18 can reduce the overall weight of the discs 12 while ensuring the strength of the discs 12, facilitating the handling and transportation of the polyester monofilament pallet, and also reducing material costs.

[0036] The tray housing 1 has a through mounting hole 13, and the center rod assembly 2 is disposed in the mounting hole 13.

[0037] The center rod assembly 2 and the tray housing 1 are detachably connected. Specifically, the center rod assembly 2 includes a center rod 21, an end cap 22, and an end cap 23. The center rod 21 has an end cap 25 and an end cap 26. The end cap 22 is fixed at the end cap 25 of the center rod 21. The end cap 22 and the center rod 21 can be integrally formed. The inner wall of the mounting hole 13 is provided with a ring-shaped limiting protrusion 14 and a ring-shaped limiting protrusion 15. The end cap 23 is provided with a threaded hole 219. The end cap 26 is provided with a connecting part 28. A stiffening plate 210 is provided between the connecting part 28 and the center rod 21 to increase the load-bearing capacity of the connecting part 28. The cross-sectional area of ​​the connecting part 28 is larger than that of the end cap 26. The connecting part 28 is provided with a threaded hole 29. The threaded hole 219 and the threaded hole 29 are threadedly connected to a threaded post 214, so that the end cap 23 can be detachably connected to the end cap 26. The center rod 21 has a through hole 27, and the end cap 23 has a through hole 218. The through hole 218 and the through hole 27 are connected to form a through center hole a, through which the shaft of the winding equipment passes. The end cap 22 has a connecting post 211, and a stiffening plate 212 is provided between the end cap 22 and the connecting post 211 to increase the connection strength between the end cap 22 and the connecting post 211 and prevent the connecting post 211 from being damaged. The limiting protrusion 14 has a connecting post 16, and the connecting post 16 has a connecting hole 17. When installing the center rod assembly 2, the connecting post 211 is placed in the connecting hole 17, and the end cap 22 is limited at the limiting protrusion 14. Then, the end cap 23 is installed on the end cap 26 through the threaded post 214, and the end cap 23 is limited at the limiting protrusion 15. At this time, the limiting protrusion 14 and the limiting protrusion 15 are located in the area between the end cap 22 and the end cap 23, so that the center rod assembly 2 can be installed in the mounting hole 13. When the threaded post 214 is unscrewed, the end cap 23 can be removed, and then the end cap 22 and the center rod 21 of the whole structure can be taken out, so that the center rod assembly 2 can be taken out from the mounting hole 13. The center rod assembly of the design specification can be selected according to the required size of the center hole, so that the polyester monofilament tray has a wide range of applications. By adjusting the diameter of the center hole, the winding equipment can adapt to the production needs of polyester monofilaments of different diameters and meet the customized needs of different customers. At the same time, it ensures that the polyester monofilaments can be wound smoothly and stably onto the support column, avoiding problems such as jamming and breakage caused by diameter mismatch. Moreover, when the center hole is damaged, a new center rod assembly is used to ensure the integrity of the center hole structure and to ensure normal winding of the polyester monofilaments.

[0038] End cap 23 is provided with connecting post 3 215, and magnet 1 220 is provided in connecting post 3 215. End cap 24 is provided with connecting post 4 216, and magnet 221 is provided in connecting post 4 216. Magnet 221 and magnet 1 220 attract each other, so that end cap 24 can be detachably connected to end cap 23. End cap 24 is provided in mounting hole 13 and has connecting hole 222. End cap 23 is provided with limiting part 217, which is provided in connecting hole 222. End cap 24 is used to cover threaded post 214, so that the connection between end cap 23 and end cap 26 is hidden, and the threaded post 214 is prevented from loosening due to external influence.

[0039] To improve aesthetics, the end face of end cap 22 is flush with the end face of one of the discs 12, and the end face of end cap 24 is flush with the end face of the other disc 12. Both end cap 22 and end cap 24 are provided with end cap holes 213. By applying force to the end cap holes 213, end cap 22 and end cap 24 can be easily removed from the mounting holes 13.

[0040] The above are merely specific embodiments of this utility model, but the technical features of this utility model are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on this utility model to solve essentially the same technical problems and achieve essentially the same technical effects are all covered within the protection scope of this utility model.

Claims

1. A polyester monofilament tray, characterized in that, include: A pallet shell, the pallet shell including a support column and a disc, the discs being respectively disposed at both ends of the support column, the cross-sectional area of ​​the discs being larger than the cross-sectional area of ​​the support column, and polyester monofilaments being wound on the support column and wound in the space between the two discs; A central rod assembly having a central hole; The tray housing has a through mounting hole, the center rod assembly is disposed in the mounting hole, and the center rod assembly and the tray housing are detachably connected.

2. The polyester monofilament tray according to claim 1, characterized in that: The center rod assembly includes a center rod, end cap one, and end cap two. The center rod has end cap one and end cap two. End cap one is fixed to one end of the center rod. The inner wall of the mounting hole has limiting protrusion one and limiting protrusion two. End cap two has threaded hole one and end cap two have threaded hole two. Threaded hole one and threaded hole two are threaded together with a threaded post, so that end cap two is installed at end cap two. The center rod has through hole one and end cap two have through hole two. Through hole two and through hole one form the center hole. Limiting protrusion one and limiting protrusion two are located in the area between end cap one and end cap two. End cap one is limited by limiting protrusion one, and end cap two is limited by limiting protrusion two.

3. The polyester monofilament tray according to claim 2, characterized in that: The end cap is provided with a connecting post 1, the limiting protrusion is provided with a connecting post 2, the connecting post 2 is provided with a connecting hole 1, and the connecting post 1 is disposed in the connecting hole 1.

4. The polyester monofilament tray according to claim 3, characterized in that: A stiffening plate is provided between the end cap and the connecting post.

5. The polyester monofilament tray according to claim 2, characterized in that: The second end portion is provided with a connecting portion, the cross-sectional area of ​​which is larger than the cross-sectional area of ​​the second end portion, and the second threaded hole is provided on the connecting portion.

6. The polyester monofilament tray according to claim 5, characterized in that: A stiffening plate is provided between the connecting part and the central rod.

7. The polyester monofilament tray according to claim 2, characterized in that: The second end cap is detachably connected to the third end cap, which is located in the mounting hole. The third end cap has a second connecting hole and a limiting part located in the second connecting hole. The third end cap is used to cover the threaded post.

8. The polyester monofilament tray according to claim 7, characterized in that: The end cap 2 is provided with a connecting post 3, and a magnet 1 is provided in the connecting post 3. The end cap 3 is provided with a connecting post 4, and a magnet 2 is provided in the connecting post 4. The magnet 2 and the magnet 1 are attracted to each other.

9. The polyester monofilament tray according to claim 8, characterized in that: Both end cap one and end cap three are provided with end cap holes.

10. The polyester monofilament tray according to claim 1, characterized in that: The disc is provided with stiffening ribs, which are arranged in a crisscross pattern and have grooves.