Anti-deformation clamping fixture for assembling and hoisting anode strip of dust collection system

By designing anti-deformation jigs and adopting an installation platform, hoisting jigs, and directional wheel structure, the deformation problem during the hoisting of anode sheets was solved, achieving an efficient and safe hoisting process, which is suitable for the construction of anode sheets.

CN223779755UActive Publication Date: 2026-01-09ALUMINUM CORP OF CHINA LTD
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Patent Information

Application Number
CN202520103546.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2026-01-09
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

Traditional methods for hoisting anode plates can easily lead to material deformation and twisting, affecting dust collection efficiency and making construction difficult.

Method used

Design an anti-deformation fixture that includes an installation platform, a hoisting jig, and an integrated anode plate. The fixture ensures stability and smoothness during hoisting through a suspension beam, an anode impact rod, and a directional wheel structure. The anode plates are fixed with belts and bolts to prevent deformation.

Benefits of technology

It effectively prevents deformation of anode plates during hoisting, improves construction efficiency and safety, optimizes hoisting procedures, and is suitable for various anode plate hoisting occasions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model aims to provide a dust collection system anode strip assembling and hoisting anti-deformation mould which comprises an anode integrated plate, a hoisting mould and a mounting platform, and the mounting platform, the hoisting mould and the anode integrated plate are stacked together from bottom to top. A plurality of groups of anode strips are fixedly mounted between the suspension beam and the anode impact rod, and an anode plate lifting rope is arranged on the suspension beam; and the anode plate lifting rope is connected to the lifting equipment A, and the anode integrated plate is lifted upwards by the lifting equipment A. The lifting lug is arranged on a cross beam, corresponding to one end of the suspension beam, of the bracket, a mould lifting rope is arranged on the lifting lug, the mould lifting rope is connected with lifting equipment B, and the bracket is lifted upwards by the lifting equipment B; rails are respectively arranged on two sides of the mounting platform and at least at one end far away from the lifting lugs; the two wheel sets are arranged in the rails respectively and can move along the rails. The technical problem to be solved by the utility model is to provide the anti-deformation mould for assembling and hoisting the anode strip of the dust collection system, so that the assembling quality is ensured, the assembling efficiency is improved, and the construction cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a dust collection system construction technical field, concretely relates to a mould for preventing deformation in the hoisting process of the anode sheet assembly of a dust collection system. BACKGROUND

[0002] With the continuous improvement of environmental protection requirements, higher requirements are put forward for the treatment effect of flue gas generated in the roasting process. In order to reduce the average concentration of dust emission in flue gas and ensure that the latest national environmental protection emission standard is reached, upgrading and reconstruction of old dust collection systems have become an inevitable trend. However, the dust collection system reconstruction has large engineering quantity and high difficulty, especially in the anode sheet hoisting process, due to low material strength and large size, the traditional direct hoisting method is easy to cause deformation and distortion of the anode sheet, thereby affecting the dust collection effect. Therefore, how to ensure that the anode sheet does not deform and distort during hoisting becomes a key problem of construction. SUMMARY

[0003] The technical problem to be solved by the utility model is to provide a dust collection system anode sheet assembly hoisting anti-deformation mould, which ensures assembly quality, improves assembly efficiency and reduces construction cost.

[0004] In order to solve the above technical problem, the utility model adopts the technical scheme of:

[0005] A dust collection system anode sheet assembly hoisting anti-deformation mould, comprising an anode integrated plate, a hoisting mould, an installation platform,

[0006] The installation platform, the hoisting mould and the anode integrated plate are stacked together from bottom to top.

[0007] The anode integrated plate comprises a suspension beam, an anode sheet and an anode impact rod, a plurality of groups of anode sheets are fixedly installed between the suspension beam and the anode impact rod, and an anode plate lifting rope is arranged on the suspension beam; the anode plate lifting rope is connected to hoisting equipment A, and the anode integrated plate is hoisted and lifted upwards by the hoisting equipment A.

[0008] The hoisting mould comprises a bracket, an ear, a baffle and a wheel set, the ear is arranged on the cross beam at one end of the bracket corresponding to the suspension beam, a mould lifting rope is arranged on the ear, the mould lifting rope is connected to hoisting equipment B, and the bracket is hoisted and lifted upwards by the hoisting equipment B; two wheel sets are arranged on the two sides of the end of the bracket away from the ear, and a baffle is arranged on the top surface of the side of the bracket.

[0009] On the two sides of the installation platform, at least at the end away from the ear, rails are arranged respectively; two groups of wheel sets are arranged in the rails and can move along the rails. The installation platform ensures that the bracket and the anode integrated plate ascend synchronously during hoisting. The wheel set of the hoisting mould is used in cooperation with the rails on the installation platform, which ensures the stability during hoisting and reduces the risk of accidental shaking.

[0010] Further, the suspension beam and the anode impact rod are uniformly spaced by 8 anode sheets, effectively preventing deformation problems that may occur during hoisting.

[0011] Further, the head and tail of the anode sheet are provided with bolt mounting holes, and the suspension beam and the anode impact rod are fixed by cooperating with the bolt mounting holes to fix the head and tail of the anode sheet.

[0012] Further, the middle part of each group of anode sheets is surrounded by a waistband and welded and fixed, which simultaneously fixes each group of anode sheets and prevents individual anode sheets from shifting or deforming.

[0013] Further, the waistband is a steel belt.

[0014] Further, the mounting platform is a rectangular frame, and the frame is welded by I-beams, and the frame is provided with a longitudinal reinforcing rod A.

[0015] Further, a plurality of transverse support rods are uniformly arranged on the top surface of the mounting platform.

[0016] Further, the wheel set comprises a fixing frame, a right-angle support rod, and a wheel, the right-angle support rod is placed in an inverted "L" shape, one end of the right-angle support rod is fixed on the two side surfaces of the bracket away from the lifting lug, and the other end of the right-angle support rod extends downward perpendicular to the bracket, and the wheel is installed on the other end of the right-angle support rod.

[0017] Further, the track is longitudinally arranged on the top surface of the mounting platform away from the lifting lug, and the track is closed at the end away from the lifting lug by a baffle.

[0018] Further, the bracket is a rectangular frame, and the width of the bracket is narrower than that of the mounting platform, and the frame is provided with a longitudinal reinforcing rod B and a plurality of transverse reinforcing rods C.

[0019] The beneficial effects of the present application are:

[0020] The mold of the present application is integrated with the mounting platform and the hoisting mold, the anode integrated plate can be directly hoisted into the dust collection system for installation after being assembled on the horizontal mounting platform, the anode integrated plate is prevented from being bent and folded during hoisting, the quality of hoisting is ensured, the installation and hoisting process is optimized, the construction efficiency is improved, the directional wheel structure is used as the rotating and sliding mechanism, the structure is simple, and the hoisting margin is sufficient. The present application aims to solve the problem of easy deformation of the anode integrated plate during traditional hoisting, improve the construction efficiency and safety, and is suitable for any occasion where the anode integrated plate needs to be hoisted, especially for those sensitive to deformation. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1It is the main structure schematic diagram of the utility model dust collection system anode sheet assembly hoisting anti-deformation mould.

[0022] Figure 2 It is the hoisting anode integrated plate process diagram of the utility model dust collection system anode sheet assembly hoisting anti-deformation mould.

[0023] Figure 3 It is the fixed pulley set structure schematic diagram of the utility model dust collection system anode sheet assembly hoisting anti-deformation mould.

[0024] Figure 4 It is the anode integrated plate local diagram of the utility model dust collection system anode sheet assembly hoisting anti-deformation mould.

[0025] Figure 5 It is the hoisting mould structure diagram of the utility model dust collection system anode sheet assembly hoisting anti-deformation mould.

[0026] Figure 6 It is the installation platform structure diagram of the utility model dust collection system anode sheet assembly hoisting anti-deformation mould.

[0027] In the drawing: 1-anode integrated plate;2-hoisting mould;3-installation platform;4-suspension beam;5-anode sheet;6-anode impact rod;7-anode plate hoisting rope;8-bracket;9-lifting lug;10-baffle;11-wheel set;12-mould hoisting rope;13-rail;14-outer hexagonal bolt;15-belt;16-strengthening rod A;17-supporting rod;18-wheel;19-right angle supporting rod;20-strengthening rod B;21-strengthening rod C. DETAILED DESCRIPTION

[0028] As Figures 1-6 shown, the utility model dust collection system anode sheet assembly hoisting anti-deformation mould, including anode integrated plate 1, hoisting mould 2, installation platform 3, installation platform 3, hoisting mould 2, anode integrated plate 1 are stacked together from bottom to top;Anode integrated plate 1 includes suspension beam 4, anode sheet 5, anode impact rod 6, multiple sets of anode sheet 5 are fixedly installed between suspension beam 4 and anode impact rod 6, anode plate hoisting rope 7 is set up on suspension beam 4;Anode plate hoisting rope 7 is connected to hoisting equipment A, and anode integrated plate 1 is hoisted and lifted upwards by hoisting equipment A.

[0029] Hoisting mould 2 includes bracket 8, lifting lug 9, baffle 10, wheel set 6, lifting lug 9 is located on the crossbeam of bracket 8 corresponding one end of suspension beam 4, hoisting lug 9 sets up mould hoisting rope 12, and mould hoisting rope 12 is connected with hoisting equipment B, and bracket 8 is hoisted and lifted upwards by hoisting equipment B;Two sides of the end of bracket 8 away from lifting lug 9 respectively are equipped with wheel set 11, and baffle 10 is set up on the top surface of this side of bracket 8.

[0030] When hoisting, hoisting equipment A and hoisting equipment B hoist simultaneously, The hoisting fixture 2 and the anode integrated plate 1 are When hoisting, at the initial stage of hoisting, the jig hoisting rope 12 helps to position the bracket 8, ensures its synchronous operation with the anode plate hoisting rope 7, and maintains the stability of the anode integrated plate 1. When the anode integrated plate 1 is not completely separated from the jig, The baffle 10 can help to separate part of the weight, reducing the pressure on other connection points. As the hoisting height increases, the bracket The included angle between the bracket 8 and the mounting platform 3 increases gradually, but the track 13 ensures the smooth movement of the bracket 8. The track The included angle between the bracket 8 and the mounting platform 3 is greater than 60 , the anode integrated plate 1 is controlled by the anode plate hoisting rope 7 and the bracket The bracket 8 is separated is separated until it is lifted to be completely vertical, at which point hoisting equipment A continues to hoist upward, hoisting the anode integrated plate 1, and hoisting equipment B stops hoisting; in this step, the anode plate hoisting The rope 7 is used The hoisting rope 7 plays a role in the process of lifting the anode integrated plate 1 away from the bracket 8 plate 1 and prevents it from deforming, and the anode integrated plate The hoisting rope 7 is complex plays a key role. After completing the hoisting, the jig hoisting 12 rope is lowered, and the bracket 8 is placed back on the installation platform 3, while the anode plate Figure 2 hoisting equipment B is in position, ready for the next use.

[0031] On both sides of the installation platform 3, at least at the end away from the lifting lug 9, there are tracks 13 respectively; two sets of wheels are arranged in the tracks 13 and can move along the tracks 13. The wheels 11 of the hoisting jig 2 are used in cooperation with the tracks 13 on the installation platform 3, ensuring smoothness during hoisting and reducing the risk of accidental shaking.

[0032] As Figures 1 to 2 shown, eight anode plates 5 are evenly arranged between the suspension beam 4 and the anode impact rod 6, effectively preventing deformation that may occur during hoisting.

[0033] As Figure 2 shown, the first end and the tail end of the anode plate 5 are respectively provided with bolt mounting holes, and the suspension beam 4 and the anode impact rod 6 are respectively fixed to the first end and the tail end of the anode plate 5 through the cooperation of the external hexagonal bolts 14 and the bolt mounting holes.

[0034] As Figure 2 shown, the middle part of each set of anode plates 5 is surrounded by a waistband 15 and welded to fix each set of anode plates 5, preventing individual anode plates 5 from shifting or deforming.

[0035] As Figure 6 shown, the waistband is a steel band.

[0036] As Figure 6 shown, the installation platform 3 is a rectangular frame, and the frame is welded by I-beams, and a longitudinal reinforcing rod A 16 is arranged inside the frame.

[0037] As Figure 3 shown in the figure, the top surface of the installation platform 8 is evenly spaced with multiple transverse support rods 17.

[0038] As Figure 3 shown in the figure, the wheel group 11 includes a fixed bracket, a wheel 18, and a right-angle support rod 19; the right-angle support rod 19 is placed in an inverted “L” shape, with one end fixed on both sides of the end of the bracket 8 away from the lifting lug 9; the other end of the right-angle support rod 19 extends downward perpendicular to the bracket 8, with the wheel 18 installed thereon.

[0039] As Figure 1 shown in the figure, the track 13 is longitudinally arranged on both sides of the top surface of the installation platform 3 away from the lifting lug 9, and the track 13 is closed at the end away from the lifting lug 9 by the baffle 10.

[0040] As Figure 5 and ​ shown in the figure, the bracket 8 is a rectangular frame with a width narrower than the installation platform 3, and a longitudinal reinforcing rod B20 and multiple groups of transverse reinforcing rods C21 are arranged inside the frame.

Claims

1. A dust collection system anode sheet assembly hoisting anti-deformation jig, comprising an anode integrated plate (1), a hoisting jig (2), and a mounting platform (3), characterized in that: the mounting platform (3), the hoisting jig (2), and the anode integrated plate (1) are stacked together from bottom to top; the anode integrated plate (1) comprises a suspension beam (4), an anode sheet (5), and an anode impact rod (6), a plurality of groups of anode sheets (5) are fixedly installed between the suspension beam (4) and the anode impact rod (6), and an anode plate lifting rope (7) is arranged on the suspension beam (4); the anode plate lifting rope (7) is connected to hoisting equipment A, and the anode integrated plate (1) is hoisted upward by the hoisting equipment A; the hoisting jig (2) comprises a bracket (8), an ear (9), a baffle (10), and a wheel set (11), the ear (9) is arranged on a cross beam corresponding to one end of the suspension beam (4) of the bracket (8), a jig lifting rope (12) is arranged on the ear (9), the jig lifting rope (12) is connected to hoisting equipment B, and the bracket (8) is hoisted upward by the hoisting equipment B; two wheel sets (11) are arranged on both sides of the end of the bracket (8) away from the ear (9), and a baffle (10) is arranged on the top surface of the side of the bracket (8); at least on the end away from the ear (9), rails (13) are arranged on both sides of the mounting platform (3); two groups of wheel sets are arranged in the rails (13) and can move along the rails (13). 8 anode sheets (5) are evenly arranged between the suspension beam (4) and the anode impact rod (6). The first end and the tail end of the anode sheet (5) are each provided with a bolt mounting hole, and the suspension beam (4) and the anode impact rod (6) are fixedly connected to the first end and the tail end of the anode sheet (5) by cooperating with the bolt mounting hole through an external hexagonal bolt (14). The middle part of each group of anode sheets (5) is surrounded and sleeved into a waistband (15) to fix the groups of anode sheets. The waistband (15) is a steel band.

2. The dust collection system anode sheet assembly hoisting anti-deformation jig according to claim 1, characterized in that: The mounting platform (3) is a rectangular frame, the frame is welded by an I-beam, and a longitudinal reinforcing rod A (16) is arranged in the frame.

3. The anti-deformation jig for assembling and hoisting the anode sheet of a dust collection system according to claim 1, characterized in that: A plurality of transverse support rods (17) are evenly arranged on the top surface of the mounting platform (3).

4. The anti-deformation jig for assembling and hoisting the anode sheet of a dust collection system according to claim 1, characterized in that: The wheel set (11) comprises a fixing frame, a wheel (18), and a right-angle support rod (19); the right-angle support rod (19) is arranged in an inverted "L" shape, one end of the right-angle support rod (19) is fixedly arranged on the two side surfaces of the end of the bracket (8) away from the ear (9), and the other end of the right-angle support rod (19) extends downward perpendicularly to the bracket (8) and is provided with the wheel (18).

5. The anti-deformation jig for assembling and hoisting the anode sheet of a dust collection system according to claim 4, characterized in that: The rails (13) are arranged on the top surface of the end of the mounting platform (3) away from the ear (9) in a longitudinal direction, and the rails (13) are closed at the end away from the ear (9) by the baffle (10).

6. The anti-deformation jig for assembling and hoisting the anode sheet of a dust collection system according to claim 1, characterized in that: The bracket (8) is a rectangular frame, the width of the bracket (8) is narrower than that of the mounting platform (3), a longitudinal reinforcing rod B (20) and a plurality of transverse reinforcing rods C (21) are arranged in the frame.

7. The anti-deformation jig for assembling and hoisting the anode sheet of a dust collection system according to claim 1, characterized in that: ​ 8. The anti-deformation jig for assembling and hoisting the anode sheet of a dust collection system according to claim 1, characterized in that: ​ 9. The anti-deformation jig for assembling and hoisting the anode sheet of a dust collection system according to claim 1, characterized in that: ​ 10. The anti-deformation jig for assembling and hoisting the anode sheet of a dust collection system according to claim 1, characterized in that: ​