Cracking heating pipe

By installing baffles and a vacuum dust collection system inside the heating tube, the problem of difficult-to-clean debris inside the heating tube is solved, achieving automated cleaning, improving cleaning efficiency and heating uniformity, and extending the service life of the heating tube.

CN223780185UActive Publication Date: 2026-01-09DONGYING JINTAI TECH SERVICE CO LTD +2
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Patent Information

Application Number
CN202520142103.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2026-01-09
Estimated Expiration
2035-01-21

AI Technical Summary

Technical Problem

The debris on the inner wall of existing pyrolysis heating tubes is difficult to clean efficiently after aging, and manual operation is time-consuming and labor-intensive, affecting heating uniformity and plastic pyrolysis efficiency.

Method used

A baffle is installed inside the heating tube to divide it into several heating chambers, and a chip removal chamber and an air intake chamber are provided. A vacuum cleaner is used in conjunction with the air intake chamber and the chip removal chamber to achieve automated cleaning of debris. An amorphous nano-ceramic coating is applied to the outside to prevent coking.

Benefits of technology

It enables quick and convenient cleaning of debris inside the heating element, reduces manual labor intensity, improves cleaning efficiency and heating uniformity, and extends the service life of the heating element.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223780185U_ABST
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Abstract

The utility model relates to a cracking heating pipe, which belongs to the technical field of cracking furnaces and comprises a heating pipe main body, partition plates with hollow structures are arranged in the heating pipe main body, and the partition plates divide the internal space of the heating pipe main body into a plurality of heating cavities. The partition plate comprises a main body, middle plates are arranged in the main body, and the interior of the main body is divided into a plurality of cleaning cavities by the middle plates. A plurality of separation strips are arranged in the cleaning chamber; the cleaning cavity is divided into a chip removal cavity and an air inlet cavity through a dividing strip. The partition strip is provided with an air inlet hole, and the chip removal cavity communicates with the air inlet cavity through the air inlet hole. A chip inlet hole is formed in the side face of the body, and the heating cavity and the chip removal cavity are communicated through the chip inlet hole. And a chip removal cavity in the partition plate is externally connected with a dust collector and is matched with an air inlet cavity for use, so that chips in a plurality of heating cavities in the heating pipe can be quickly sucked out, the situation that the heating pipe is manually overturned to remove the chips is avoided, and the chip removal efficiency and convenience degree are greatly improved.
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Description

Technical Field

[0001] This utility model relates to a pyrolysis heating tube, belonging to the field of pyrolysis furnace technology. Background Technology

[0002] The heating tube in the pyrolysis device for inferior waste plastics is one of the core components of the system. Its main function is to provide the necessary heat to the waste plastics during the pyrolysis process so as to achieve their chemical decomposition at high temperature.

[0003] Conventional heating tubes are made of cast iron. After long-term repeated heating, the inner wall of the heating tube is prone to aging, causing the surface metal layer to detach and forming debris. Excessive accumulation of debris inside the tube affects the heating uniformity of the heating tube, resulting in uneven heating and incomplete plastic pyrolysis. Therefore, people need to regularly clean the inner wall of the heating tube with a wire brush. After cleaning, the heating tube should be turned over and the debris inside should be poured out.

[0004] The above-mentioned process of emptying debris has the following disadvantages: the heating tube is heavy and it is very inconvenient to manually turn it over. At the same time, due to the curved shape of the heating tube, the debris cannot be poured out directly. Instead, it is necessary to adjust the angle and shake and swing the heating tube multiple times before it can be poured out. The process is time-consuming and laborious. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a pyrolysis heating tube that facilitates the centralized cleaning of debris inside the heating tube, improves the efficiency of cleaning debris from the heating tube, and reduces the labor intensity of manually cleaning debris from the heating tube.

[0006] The present invention provides a pyrolysis heating tube, comprising: a hollow partition plate disposed inside the heating tube body, the partition plate dividing the internal space of the heating tube body into several heating chambers.

[0007] The partition includes: a main body, with an intermediate plate inside the main body, which divides the interior of the main body into several cleaning chambers.

[0008] The cleaning chamber is equipped with several partitions; the cleaning chamber is divided into a chip removal chamber and an air intake chamber by the partitions.

[0009] The separator has an air inlet hole, and the chip removal chamber and the air inlet chamber are connected through the air inlet hole.

[0010] The main body has a chip inlet hole on its side, and the heating chamber and the chip removal chamber are connected through the chip inlet hole.

[0011] Furthermore, the top of the chip removal chamber is provided with an outlet, and the outlet is equipped with a chip removal interface; the chip removal interface can be connected to the air intake of the vacuum cleaner through a pipeline.

[0012] Furthermore, the chip inlet is located on one side of the bottom of the main body.

[0013] The chip removal chamber is designed to taper from the chip inlet side to the chip removal interface side.

[0014] Furthermore, an air inlet is provided at the top of the air intake chamber, which can be connected to the atmosphere.

[0015] Furthermore, the outer wall of the heating tube body is uniformly covered with an amorphous nano-ceramic coating.

[0016] Furthermore, a sealing cap is also provided on the main body of the heating element.

[0017] The sealing cap can be fitted onto the opening of the heating chamber.

[0018] The advantages of this utility model compared with the prior art are:

[0019] The dust removal chamber inside the partition is connected to a vacuum cleaner and an air intake chamber for use. This allows for the rapid removal of debris from multiple heating chambers within the heating tube, eliminating the need for manual rotation of the heating tube and significantly improving the efficiency and convenience of cleaning debris. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of a pyrolysis heating tube according to the present invention;

[0021] Figure 2 This is a longitudinal cross-sectional view of a pyrolysis heating tube according to the present invention;

[0022] Figure 3 This is a partial cross-sectional view of a pyrolysis heating tube according to the present invention;

[0023] Figure 4 yes Figure 1 A magnified schematic diagram of the partial structure at point A in the middle;

[0024] Figure 5 yes Figure 1 A magnified schematic diagram of the structure at point B in the middle.

[0025] In the picture:

[0026] 1. Heating tube body; 101. Heating chamber;

[0027] 2. Partition plate; 201. Main body; 202. Intermediate plate; 203. Separator strip; 204. Chip removal chamber; 205. Air inlet chamber; 2051. Air inlet; 206. Chip removal interface; 207. Chip inlet hole; 208. Air inlet hole;

[0028] 3. Sealing cap. Detailed Implementation

[0029] like Figures 1-5 As shown, this embodiment is achieved through the following technical solution: a hollow partition 2 is provided inside the heating tube body 1, which divides the internal space of the heating tube body 1 into several heating chambers 101. Heating wires can be installed inside the heating chambers 101.

[0030] The partition 2 includes: a main body 201, and an intermediate plate 202 is provided inside the main body 201, which divides the interior of the main body 201 into several cleaning chambers.

[0031] The number of cleaning chambers and heating chambers 101 are equal. In this embodiment, there are two cleaning chambers and two heating chambers 101.

[0032] The cleaning chamber is equipped with several partition strips 203; the cleaning chamber is divided into a chip removal chamber 204 and an air intake chamber 205 by the partition strips 203.

[0033] The separator 203 is provided with an air inlet 208, and the chip removal chamber 204 and the air inlet chamber 205 are connected through the air inlet 208;

[0034] The main body 201 has a chip inlet hole 207 on its side, and the heating chamber 101 and the chip discharge chamber 204 are connected through the chip inlet hole 207.

[0035] Specifically, the top of the chip removal chamber 204 is provided with an outlet, and a chip removal interface 206 is provided on the outlet; the chip removal interface 206 can be connected to the air intake of the vacuum cleaner through a pipe.

[0036] Specifically, the chip inlet 207 is located on one side of the bottom of the main body 201, such as... Figure 1 , Figure 2 As shown.

[0037] The chip removal chamber 204 is tapered from the chip inlet hole 207 to the chip removal interface 206.

[0038] Specifically, an air inlet 2051 is provided at the top of the air intake chamber 205, and the air inlet 2051 can communicate with the atmosphere.

[0039] Specifically, the outer wall of the heating tube body 1 is uniformly covered with an amorphous nano-ceramic coating. The amorphous nano-ceramic coating is applied to the outer surface of the heating tube body 1 to solve the problem of coking on the surface of the heating tube after the waste plastic is heated.

[0040] Amorphous nano-ceramic materials are a type of coating material that has been successfully applied; they are non-toxic and non-volatile. After curing, the coating forms a highly dense protective film on the surface of the heating tube, which is tightly bonded to the outer wall of the heating tube. The surface of this coating is smooth, which can effectively reduce the problem of coking accumulation.

[0041] Specifically, a sealing cap 3 is also provided on the heating tube body 1; the sealing cap 3 can be fitted onto the opening of the heating chamber 101. Normally, the sealing cap 3 does not participate in the working process of the heating tube. It is only when cleaning debris inside the heating tube body 1 that the sealing cap 3 is engaged with the opening of the heating chamber 101. Its purpose is to seal the heating chamber 101, ensure that the airflow enters the chip removal chamber 204 from the air inlet chamber 205, increase the vacuum degree of the chip removal chamber 204 and the air inlet chamber 205, and improve the chip removal efficiency.

[0042] The specific working principle of this utility model is as follows:

[0043] When the heating tube is working, the material inside the heating chamber 101 ages and peels off due to temperature changes; the peeled debris accumulates at the bottom of the heating tube body 1; when cleaning the debris, the heating tube body 1 needs to be tilted slightly by hand so that the debris at the bottom moves towards the side where the partition 2 is located.

[0044] The vacuum cleaner is connected to the chip removal interface 206. The air intake chamber 205 draws in fresh air through the air intake port 2051 at the top. The air flows into the chip removal chamber 204 through the air intake hole 208 on the partition bar. Under the action of the negative pressure of the airflow, the debris enters the chip removal chamber 204 through the chip inlet hole 207 and is finally discharged into the vacuum cleaner from the chip removal interface 206. Thus, the debris in the heating tube body 1 is discharged.

[0045] Of course, the above description is only a preferred embodiment of this utility model and should not be considered as limiting the scope of the embodiments of this utility model. This utility model is not limited to the above examples, and all equivalent changes and improvements made by those skilled in the art within the scope of this utility model should be included in the patent coverage of this utility model.

Claims

1. A pyrolysis heating tube, characterized in that, include: The heating tube body (1) has a hollow partition (2) inside, which divides the internal space of the heating tube body (1) into several heating chambers (101). The partition (2) includes: a main body (201), and an intermediate plate (202) is provided inside the main body (201), which divides the interior of the main body (201) into several cleaning chambers; The cleaning chamber is equipped with several partition strips (203); the cleaning chamber is divided into a chip removal chamber (204) and an air intake chamber (205) by the partition strips (203); An air inlet (208) is provided on the separator (203), and the chip removal chamber (204) and the air inlet chamber (205) are connected through the air inlet (208); The main body (201) has a chip inlet hole (207) on its side, and the heating chamber (101) and the chip discharge chamber (204) are connected through the chip inlet hole (207).

2. The pyrolysis heating tube according to claim 1, characterized in that, The top of the chip removal chamber (204) is provided with an outlet, and a chip removal interface (206) is provided on the outlet; the chip removal interface (206) can be connected to the air intake of a vacuum cleaner through a pipeline.

3. The pyrolysis heating tube according to claim 2, characterized in that, The chip inlet (207) is located on one side of the bottom of the main body (201); The chip removal chamber (204) is designed in a constricted shape from the chip inlet hole (207) side to the chip removal interface (206) side.

4. A pyrolysis heating tube according to claim 1, characterized in that, An air inlet (2051) is provided at the top of the air inlet chamber (205), and the air inlet (2051) can communicate with the atmosphere.

5. A pyrolysis heating tube according to claim 1, characterized in that, The outer wall of the heating tube body (1) is uniformly covered with an amorphous nano-ceramic coating.

6. A pyrolysis heating tube according to any one of claims 1-5, characterized in that, A sealing cap (3) is also provided on the main body (1) of the heating tube; The sealing cap (3) can be fitted onto the opening of the heating chamber (101).