Novel diamond wire sand plating machine

By improving the vortex sedimentation design of the sand plating unit, the deep groove and wide line area conductive roller of the nickel plating unit, and the double V-groove guide wheel of the water washing and drying unit, the problems of solid-liquid separation, coating thickness and drying effect in diamond wire sand plating machines have been solved, thereby improving production stability and coating durability.

CN223780378UActive Publication Date: 2026-01-09QINHUANGDAO KAICHEN TECH CO LTD
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Patent Information

Application Number
CN202520401356.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-01-09
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

In existing diamond wire sand plating machines, the sand plating unit is prone to clogging the centrifugal pump and filter element, the short immersion time of the wire in the nickel plating unit leads to unsatisfactory coating durability, the nickel plating unit is prone to sand shedding and clogging the filter element, and the water washing and drying unit has poor drying effect.

Method used

The improved sand plating unit uses a cyclone sedimentation cylinder for solid-liquid separation, the nickel plating unit uses a deep nickel plating tank and a wide-line conductive roller, and the water washing and drying unit adopts a double V-groove guide wheel design.

Benefits of technology

It effectively prevents centrifugal pumps and filter cartridges from clogging, improves coating thickness and drying effect, reduces production costs, and enhances production stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cutting wire sand plating, and discloses a novel diamond wire sand plating machine which comprises a pay-off control cabinet, a degreasing unit is installed on the left side of the pay-off control cabinet, an acid pickling unit is installed on the left side of the degreasing unit, and a pre-plating unit is arranged on the left side of the acid pickling unit. An improved sand plating unit is installed on the left side of the pre-plating unit, and an improved nickel plating unit is installed on the left side of the improved sand plating unit. In the improved sand plating unit, liquid medicine containing carborundum flows out from the high position of the overflow barrel and then enters one side of the low position of the rotational flow precipitation barrel, high-speed water flow impacts water on one side in the barrel to form rotational flow, the suspended carborundum in the water is thrown to the barrel wall under the action of centrifugal force and gravity and is deposited at the bottom of the barrel, and solid-liquid separation is achieved; liquid medicine subjected to full sand removal flows into a sand plating water return pool from a high position of the rotational flow precipitation cylinder, so that a centrifugal pump and a filter element in a circulating system are effectively protected, and the stability of continuous production of equipment is enhanced.
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Description

Technical Field

[0001] This utility model relates to the field of wire cutting and sanding technology, and in particular to a novel diamond wire sanding machine. Background Technology

[0002] Diamond wire has been widely used in the squaring and cutting of raw materials such as photovoltaic silicon wafers, sapphire and magnetic materials. Among them, the improvement of the sand coating quality and cost of diamond wire plays a vital role in the continuous progress of related industries.

[0003] A traditional diamond wire sand plating machine consists of a wire feeding control cabinet, a degreasing unit, an acid pickling unit, a pre-plating unit, a sand plating unit, a nickel plating unit, a washing and drying unit, and a take-up control cabinet. The sand plating unit, nickel plating unit, and washing and drying unit are the core of the equipment. In the sand plating unit, the diamond wire passes through a sand pile in the sand plating cylinder and is immersed in the sand plating solution, achieving sand plating using the principle of electrolysis. After use, the sand plating solution first flows into an overflow cylinder for preliminary sedimentation, then is treated in a sand plating return water tank, and finally enters a centrifugal pump and a chemical filter, ultimately achieving recycling. In the nickel plating unit, the diamond wire is repeatedly wound onto conductive rollers at both ends of the nickel plating tank. The wire between the two conductive rollers is immersed in the nickel plating tank to complete the nickel plating. The conductive rollers adopt a narrow wire zone structure. The nickel plating tank adopts a shallow tank structure. A nickel plating return water tank is set below the nickel plating tank to recover the nickel plating solution, which is then treated by a chemical filter, ultimately achieving recycling. In the washing and drying unit, diamond wire is wound around single-groove guide pulleys at both ends of the drying chamber. The two guide pulleys support the three segments of diamond wire reciprocating between them as they enter the chamber for drying.

[0004] In existing technology, during the sand plating unit, corundum (carborundum) enters the overflow cylinder along with the diamond wire and the flow of the plating solution. The impact and turbulence of the water flow in the overflow cylinder cause a small amount of corundum to enter the plating return water tank. With prolonged use, the centrifugal pump connected to the plating return water tank is easily clogged by corundum, potentially leading to structural damage. These issues also clog the filter elements of the chemical filter, increasing the frequency of filter element replacement, significantly increasing production costs, and severely disrupting production stability.

[0005] The conductive rollers in the nickel plating unit employ a narrow wire zone structure, limiting the number of turns the diamond wire can make. During the nickel plating process, the overall path of the wire immersed in the nickel plating tank is relatively short, and the immersion time is insufficient, often resulting in the coating's durability failing to meet expectations.

[0006] During the nickel plating process, the diamond wire inevitably experiences slight friction and vibration as it travels around the plating bath, causing the diamond wire to shed abrasive particles. These abrasive particles are then recycled into the nickel plating return water tank along with the nickel plating solution. The outlet pipe at the bottom of the tank guides the abrasive-containing solution into the chemical filter, which then clogs the filter element, further increasing production costs.

[0007] The guide wheels at both ends of the drying chamber have a single-groove structure, which only allows the diamond wire to pass through the drying chamber three times. When the moisture content on the diamond wire surface changes, the drying effect is not ideal.

[0008] To address the above problems, a new type of diamond wire sand plating machine is proposed. Utility Model Content

[0009] To overcome the above deficiencies, this utility model provides a novel diamond wire sand plating machine, aiming to improve the problems in the existing technology, such as diamond abrasive clogging the centrifugal pump and filter element in the sand plating unit; insufficient wire immersion time and unsatisfactory coating durability in the nickel plating unit; diamond wire shedding and clogging the filter element in the nickel plating unit; and unsatisfactory drying effect in the water washing and drying unit.

[0010] To achieve the above objectives, the present invention adopts the following technical solution: a novel diamond wire sand plating machine, comprising a wire feeding control cabinet, a degreasing unit installed on the left side of the wire feeding control cabinet, an acid pickling unit installed on the left side of the degreasing unit, a pre-plating unit installed on the left side of the acid pickling unit, an improved sand plating unit installed on the left side of the pre-plating unit, an improved nickel plating unit installed on the left side of the improved sand plating unit, an improved water washing and drying unit installed on the left side of the improved nickel plating unit, and a wire take-up control cabinet installed on the left side of the improved water washing and drying unit.

[0011] The improved sand plating unit includes a frame, a chemical solution cylinder fixedly connected to the top of the frame, two sand plating cylinders mounted on the middle surface of the frame, an overflow cylinder mounted on the middle surface of the frame, a vortex sedimentation cylinder mounted on the middle surface of the frame, a centrifugal pump fixedly connected to the bottom inside the frame, a sand plating return water tank mounted on the right side of the frame, a chemical agent filter machine installed in front of the sand plating return water tank, and a gravity cylinder fixedly connected to the top right side of the frame.

[0012] As a further description of the above technical solution:

[0013] The improved nickel plating unit includes a frame two, a deep-groove nickel plating tank is installed on the top of the frame two, and wide-line area conductive roller two and wide-line area conductive roller one are respectively arranged on both sides of the deep-groove nickel plating tank. An isolation pool is installed on the lower inner side of the frame two, and a nickel plating return water pool is installed on the lower inner side of the frame two. Two chemical agent filters are arranged on the left side of the frame two.

[0014] As a further description of the above technical solution:

[0015] The improved washing and drying unit includes a frame three, with a guide wheel two installed on the top left side of the frame three, a guide wheel one installed on the top middle side of the frame three, a drying box arranged between the guide wheel one and the guide wheel two, and a cleaning device installed on the top of the frame three.

[0016] As a further description of the above technical solution:

[0017] The deep-tank nickel plating tank is provided with a depth of 350mm.

[0018] As a further description of the above technical solution:

[0019] Both the second wide-line conductive roller and the first wide-line conductive roller are provided with a wide-line conductive roller line width, and the line width of the wide-line conductive roller is 208mm.

[0020] As a further description of the above technical solution:

[0021] The outer side of the width of the conductive roller in the wide line area is the shape of the conductive roller groove in the wide line area. The shape of the conductive roller groove in the wide line area is formed by longitudinally arranging V-shaped grooves of equal width, equal depth, and equal spacing.

[0022] As a further description of the above technical solution:

[0023] Both the second guide wheel and the first guide wheel have a double V-groove guide wheel groove shape on their outer sides.

[0024] As a further description of the above technical solution:

[0025] The bottom of the wide-line conductive roller 2 is mounted on the top of the frame 2.

[0026] This utility model has the following beneficial effects:

[0027] 1. In this utility model, in the improved sand plating unit, the solution containing corundum flows out from the high position of the overflow cylinder and enters the low position of the vortex sedimentation cylinder. The high-speed water flow impacts the water on one side of the cylinder to form a vortex. The corundum suspended in the water is thrown towards the cylinder wall and deposited at the bottom of the cylinder under the action of centrifugal force and gravity, thus achieving solid-liquid separation. The solution after thorough desanding flows into the sand plating return water tank through the high position of the vortex sedimentation cylinder, effectively protecting the centrifugal pump and filter element in the circulation system and enhancing the stability of continuous production of the equipment.

[0028] 2. In this invention, the improved nickel plating unit involves winding the diamond wire back and forth on the two wide-area conductive rollers up to 50 times, ensuring sufficient immersion time of the wire in the deep nickel plating bath. This results in an ideal plating thickness on the diamond wire surface, significantly improving its performance.

[0029] 3. In this utility model, the improved nickel plating unit has a large nickel plating return water tank area. After the nickel plating solution is recovered into the tank, the suspended diamond sand can be fully settled. The upper layer of nickel plating solution without sand flows from the high level of the nickel plating return water tank into the isolation tank and then participates in the circulation, thereby effectively protecting the filter element of the chemical agent filter.

[0030] 4. In this utility model, through the improved water washing and drying unit, the diamond wire reciprocates around two double V-groove guide wheels, which increases the thread count in the drying chamber by 40%, resulting in a good drying effect. Attached Figure Description

[0031] Figure 1 A perspective view of a novel diamond wire sand plating machine proposed in this utility model;

[0032] Figure 2 This is a schematic diagram of the improved plating unit of a novel diamond wire plating machine proposed in this utility model.

[0033] Figure 3 for Figure 2 Top view;

[0034] Figure 4 This is a schematic diagram of the improved nickel plating unit of a novel diamond wire sand plating machine proposed in this utility model.

[0035] Figure 5 This utility model presents a structural schematic diagram showing the dimensions of a deep-groove nickel plating tank and a wide-line conductive roller in a novel diamond wire plating machine.

[0036] Figure 6 This is a partial enlarged view of the conductive roller in the wide-line area of ​​a novel diamond wire sand plating machine proposed in this utility model.

[0037] Figure 7 This is a schematic diagram of the improved water washing and drying unit of a novel diamond wire sand plating machine proposed in this utility model.

[0038] Figure 8 This is an enlarged view of the double V-groove guide wheel.

[0039] Legend:

[0040] 1. Wire feeding control cabinet; 2. Degreasing unit; 3. Pickling unit; 4. Pre-plating unit; 5. Improved sand plating unit; 6. Improved nickel plating unit; 7. Improved washing and drying unit; 8. Wire take-up control cabinet; 9. Chemical solution tank; 10. Sand plating tank; 11. Overflow tank; 12. Centrifugal pump; 13. Sand plating return water tank; 14. Chemical filter; 15. Cyclone sedimentation tank; 16. Gravity tank; 17. Wide-line zone conductive roller; 18. Deep tank 19. Nickel plating tank; 20. Wide-line conductive roller II; 21. Chemical filter II; 22. Isolation tank; 23. Nickel plating return water tank; 24. Height of deep nickel plating tank; 25. Width of wide-line conductive roller line area; 26. Shape of wide-line conductive roller line groove; 27. Cleaning device; 28. Wire guide wheel I; 29. ​​Drying oven; 30. Wire guide wheel II; 31. Shape of double V-groove wire guide wheel line groove; 32. Frame I; 33. Frame II; 34. Frame III. Detailed Implementation

[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0042] Reference Figure 1 - Figure 8 An embodiment of this utility model is provided: a novel diamond wire sand plating machine, including a wire feeding control cabinet 1, a degreasing unit 2 installed on the left side of the wire feeding control cabinet 1, an acid pickling unit 3 installed on the left side of the degreasing unit 2, a pre-plating unit 4 arranged on the left side of the acid pickling unit 3, an improved sand plating unit 5 installed on the left side of the pre-plating unit 4, an improved nickel plating unit 6 installed on the left side of the improved sand plating unit 5, an improved water washing and drying unit 7 arranged on the left side of the improved nickel plating unit 6, and a wire take-up control cabinet 8 arranged on the left side of the improved water washing and drying unit 7.

[0043] The improved sand plating unit 5 includes a frame 31, a chemical solution cylinder 9 fixedly connected to the top of the frame 31, two sand plating cylinders 10 installed on the middle surface of the frame 31, an overflow cylinder 11 installed on the middle surface of the frame 31, a vortex sedimentation cylinder 15 installed on the middle surface of the frame 31, a centrifugal pump 12 fixedly connected to the bottom inside the frame 31, a sand plating return water tank 13 installed on the right side of the frame 31, a chemical agent filter 14 installed in front of the sand plating return water tank 13, and a gravity cylinder 16 fixedly connected to the top right side of the frame 31.

[0044] Specifically, the wire feeding control cabinet 1 is used to feed out the blank wire and start the entire production process; the degreasing unit 2 is used to perform alkaline washing and degreasing on the blank wire to remove oil and other impurities from the surface of the blank wire; the pickling unit 3 is used to perform water washing and acid washing on the blank wire to further clean the surface of the blank wire; the pre-plating unit 4 is used to perform water washing and pre-plating nickel treatment on the blank wire to complete the pretreatment of the blank wire; the improved sand plating unit 5 is used to perform sand plating operation on the pretreated blank wire, including using components such as the sand plating cylinder 10 and the chemical solution cylinder 9 to complete the sand plating of the blank wire under the action of electrolysis; the chemical solution cylinder 9 is used to inject a mixture of diamond and chemical solution into the sand plating cylinder 10; the sand plating cylinder 10 is used for the blank wire to pass through from bottom to top and complete the sand plating under the action of electrolysis; the overflow cylinder 11 is used to receive the overflowing chemical solution in the sand plating cylinder 10 and perform preliminary sedimentation; the vortex sedimentation cylinder 15 is used to create a vortex by impacting the edge of the water body inside the cylinder through the volute inlet design, and under centrifugal force... Under the influence of gravity, the suspended diamond grit in the water settles completely to the bottom of the cylinder. Centrifugal pump 12 is used to lift the chemical solution in the plating return water tank 13 to the gravity cylinder 16. The plating return water tank 13 is used to collect the chemical solution after thorough sand removal in the cyclone sedimentation cylinder 15. Chemical agent filter 14 is used to separately purify and circulate the chemical solution between the chemical agent filter and the plating return water tank 13. The gravity cylinder 16 is used to replenish the chemical solution to the plating cylinder 10 as needed to achieve chemical solution circulation. The improved water washing and drying unit 7 is used to clean and dry the diamond wire after nickel plating to remove residual chemical solution from the surface. The cleaning device 26 is used to wash away residual chemical solution from the surface of the diamond wire. Double V-groove guide wheel 1 27 and double V-groove guide wheel 29 are used to make the diamond wire reciprocate around the groove, so that the diamond wire between the two wheels passes through the drying box 28 multiple times to complete the thorough drying. The drying box 28 is used to dry the diamond wire that has passed through, ending the entire production process.

[0045] Reference Figure 4 The improved nickel plating unit 6 includes a frame 2 32, a deep-groove nickel plating tank 18 is installed on the top of the frame 2 32, and wide-line area conductive rollers 2 19 and wide-line area conductive rollers 17 are respectively arranged on both sides of the deep-groove nickel plating tank 18. An isolation pool 21 is installed on the lower inner side of the frame 2 32, and a nickel plating return water pool 22 is installed on the lower inner side of the frame 2 32. Two chemical agent filters 2 20 are arranged on the left side of the frame 2 32.

[0046] Specifically, frame 2 32 is used to support components such as the deep-tank nickel plating tank 18, the wide-line area conductive roller 2 19, the wide-line area conductive roller 1 17, the isolation tank 21, the nickel plating return water tank 22, and the chemical filter 2 20, providing a support structure for the nickel plating operation. The deep-tank nickel plating tank 18 is used to hold the nickel plating solution, immersing the blank wire located between the two conductive rollers in it to complete the nickel plating. Its height matches the immersion height of the blank wire to achieve full nickel plating. The wide-line area conductive roller 1 17 and the wide-line area conductive roller 2 19 are used to make the blank wire reciprocate around the groove. Inside, the width and number of grooves ensure the number of turns the billet wire makes, providing conditions for nickel plating. Isolation tank 21 is used to receive the high-level, sand-free nickel plating solution from nickel plating return water tank 22, and supplies the solution to chemical filter 20 through a bottom pipe. Nickel plating return water tank 22 is used to recover the nickel plating solution after nickel plating, allowing it to settle and remove sand. The high-level, sand-free nickel plating solution after sand settling flows into isolation tank 21. Chemical filter 20 is used to filter and purify the nickel plating solution supplied to isolation tank 21, realizing the recycling of nickel plating solution.

[0047] Reference Figure 7 The improved washing and drying unit 7 includes a frame 33, a guide wheel 29 is installed on the top left side of the frame 33, a guide wheel 1 27 is installed on the top middle side of the frame 33, a drying box 28 is arranged between the guide wheel 1 27 and the guide wheel 29, and a cleaning device 26 is installed on the top of the frame 33.

[0048] Specifically, frame 33 supports components such as guide roller 1 27, guide roller 29, drying chamber 28, and cleaning device 26, providing a support structure for the washing and drying operation. Guide roller 1 27 and guide roller 29 are used to make the diamond wire reciprocate through the wire groove, so that the diamond wire between the two rollers passes through the drying chamber 28 multiple times to complete the thorough drying. The drying chamber 28 is used to dry the diamond wire that has passed through it, and the cleaning device 26 is used to wash away the residual chemical solution on the surface of the diamond wire.

[0049] Reference Figure 1 - Figure 8 The deep nickel plating tank 18 is provided with a deep nickel plating tank height 23, which is 350mm. The wide line area conductive roller 2 19 and the wide line area conductive roller 1 17 are both provided with a wide line area conductive roller line width 24, which is 208mm. The outer side of the wide line area conductive roller line width 24 is the wide line area conductive roller line groove shape 25, which is formed by V-shaped grooves of equal width, equal depth and equal spacing arranged longitudinally. The outer side of the guide wheel 2 29 and the guide wheel 1 27 are both double V-shaped guide wheel line groove shapes 30. The bottom of the wide line area conductive roller 2 19 is installed on the top of the frame 2 32.

[0050] Specifically, the deep-dip nickel plating tank 18 is set with a height of 23 and 350mm to provide sufficient immersion space for the wire blank, ensuring that the 50 turns of the wire blank winding between the first wide-line conductive roller 17 and the second wide-line conductive roller 19 are completely immersed in the nickel plating solution for thorough nickel plating. Both the second wide-line conductive roller 19 and the first wide-line conductive roller 17 are set with a width of 24 and 208mm to correspond to the arrangement of 50 grooves, thus ensuring that the wire blank winds 50 times between the two conductive rollers to meet the requirements of the nickel plating process. A groove shape 25 is provided on the outer side of the width 24 of the wide-line conductive roller to guide and restrict the winding of the wire blank. The path allows the wire blank to travel between the first conductive roller 17 and the second conductive roller 19 in a specified manner and number of turns, ensuring full contact between the wire blank and the nickel plating solution while guaranteeing the stability and uniformity of conductivity. The outer sides of the second conductive roller 29 and the first conductive roller 27 are both double V-groove conductive roller grooves 30, used to guide the diamond wire to travel back and forth between the two rollers along a specific path, so that the diamond wire passes through the drying chamber 28 5 times to achieve thorough drying. At the same time, the double V-groove design helps to position and guide the diamond wire, preventing the diamond wire from deviating or shaking during operation. The bottom of the second conductive roller 19 is mounted on the top of the second frame 32 to fix the second conductive roller 19 in a suitable position.

[0051] Working principle: After the billet line is released from the line release control cabinet 1, it first enters the degreasing unit 2 for alkaline washing and degreasing, then passes through the pickling unit 3 for water washing and pickling, and finally enters the pre-plating unit 4 for water washing and pre-plating nickel treatment. At this point, the pre-treatment process of the billet line is completed.

[0052] The pre-treated wire blank is introduced into the improved sand plating unit 5. The wire blank passes through the sand plating cylinder 10 from bottom to top, while the chemical solution cylinder 9 injects a mixture of diamond grit and chemical solution into it, so that the wire blank completes the sand plating under the action of electrolysis.

[0053] After the chemical solution in the sand-plating cylinder 10 overflows, it flows into the overflow cylinder 11 for preliminary sedimentation. The chemical solution at the higher level of the overflow cylinder 11 enters the lower level of the vortex sedimentation cylinder 15 through a pipe. Because the inlet pipe of the vortex sedimentation cylinder 15 is tangent to its circular cylinder wall (i.e., the outer edge of the inlet pipe is horizontally tangent to the cross-section of the inner wall of the cylinder), the water flow impacts the edge of the water in the cylinder, forming a vortex. The suspended diamond grit in the water is thrown towards the cylinder wall under the action of centrifugal force and gravity, and completely settles to the bottom of the cylinder. The chemical solution after thorough sand removal flows into the sand-plating return water tank 13, and then rises to the gravity cylinder 16 by the action of the centrifugal pump 12, replenishing the sand-plating cylinder 10 as needed, thus realizing the circulation of the chemical solution. The chemical reagent filter 14 and the sand-plating return water tank 13 separately circulate the chemical solution for purification.

[0054] The sand-plated wire blank is introduced into the improved nickel plating unit 6. The wire blank reciprocates within the grooves of the wide-line conductive roller 17 and the wide-line conductive roller 29 (both conductive roller groove structures adopt the wide-line conductive roller groove shape 25), making 50 turns. The wire blank located between the two conductive rollers is immersed in the nickel plating solution in the deep-tank nickel plating tank 18, and nickel plating is completed under the action of electrolysis.

[0055] The width of the conductive roller 17 and the conductive roller 2 in the wide-line area mentioned above is 208mm (e.g., the width of the conductive roller in the wide-line area is 24mm). This size corresponds to 50 grooves, thus ensuring the number of turns. The height of the deep nickel plating tank 23 is 350mm, which matches the immersion height of 50 turns of blank wire, achieving sufficient nickel plating.

[0056] The aforementioned nickel plating solution is recycled to the nickel plating return water tank 22 for settling and sand removal. The high-level, sand-free nickel plating solution flows into the isolation tank 21. The isolation tank 21 supplies the nickel plating solution to the chemical agent filter 20 through the bottom pipe for further recycling.

[0057] After being drawn from the improved nickel plating unit 6, the blank wire has been transformed into a complete diamond wire structure. However, residual chemicals remain on its surface, requiring further treatment in the improved washing and drying unit 7. The diamond wire first enters the cleaning device 26 to remove the residual chemicals, and then repeatedly winds through the grooves of the double V-groove guide wheel 1 27 and the double V-groove guide wheel 29 (both wheels use a double V-groove guide wheel groove shape 30). The number of turns is 2, allowing the diamond wire between the two wheels to pass through the drying chamber 28 5 times, ensuring thorough drying.

[0058] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel diamond wire sand plating machine, comprising a wire feeding control cabinet (1), characterized in that: The wire feeding control cabinet (1) is equipped with a degreasing unit (2) on the left side, an acid pickling unit (3) on the left side of the degreasing unit (2), a pre-plating unit (4) on the left side of the acid pickling unit (3), an improved sand plating unit (5) on the left side of the pre-plating unit (4), an improved nickel plating unit (6) on the left side of the improved sand plating unit (5), an improved water washing and drying unit (7) on the left side of the improved nickel plating unit (6), and a wire take-up control cabinet (8) on the left side of the improved water washing and drying unit (7). The improved sand plating unit (5) includes a frame (31), a liquid cylinder (9) is fixedly connected to the top of the frame (31), two sand plating cylinders (10) are installed on the middle surface of the frame (31), an overflow cylinder (11) is installed on the middle surface of the frame (31), a vortex sedimentation cylinder (15) is installed on the middle surface of the frame (31), a centrifugal pump (12) is fixedly connected to the bottom inside the frame (31), a sand plating return water tank (13) is installed on the right side of the frame (31), a chemical agent filter (14) is set in front of the sand plating return water tank (13), and a gravity cylinder (16) is fixedly connected to the top right side of the frame (31).

2. The novel diamond wire sand plating machine according to claim 1, characterized in that: The improved nickel plating unit (6) includes a frame two (32), a deep-groove nickel plating tank (18) is installed on the top of the frame two (32), a wide-line area conductive roller two (19) and a wide-line area conductive roller one (17) are respectively arranged on both sides of the deep-groove nickel plating tank (18), an isolation pool (21) is installed on the lower inner side of the frame two (32), a nickel plating return water pool (22) is installed on the lower inner side of the frame two (32), and two chemical agent filters two (20) are arranged on the left side of the frame two (32).

3. The novel diamond wire sand plating machine according to claim 1, characterized in that: The improved washing and drying unit (7) includes a frame three (33), a guide wheel two (29) is installed on the top left side of the frame three (33), a guide wheel one (27) is installed on the top middle side of the frame three (33), a drying box (28) is provided between the guide wheel one (27) and the guide wheel two (29), and a cleaning device (26) is installed on the top of the frame three (33).

4. A novel diamond wire sand plating machine according to claim 2, characterized in that: The deep-dip nickel plating tank (18) is provided with a deep-dip nickel plating tank height (23), which is 350mm.

5. A novel diamond wire sand plating machine according to claim 2, characterized in that: Both the second (19) and the first (17) of the wide line area conductive roller are provided with a line area width (24), and the line area width (24) of the wide line area conductive roller is 208mm.

6. A novel diamond wire sand plating machine according to claim 5, characterized in that: The outer side of the width (24) of the conductive roller in the wide line area is the shape (25) of the conductive roller groove in the wide line area. The shape (25) of the conductive roller groove in the wide line area is formed by longitudinally arranging V-shaped grooves of equal width, equal depth and equal spacing.

7. A novel diamond wire sand plating machine according to claim 3, characterized in that: Both the second guide wheel (29) and the first guide wheel (27) have double V-groove guide wheel grooves (30) on their outer sides.

8. A novel diamond wire sand plating machine according to claim 2, characterized in that: The bottom of the wide-line conductive roller 2 (19) is mounted on the top of the frame 2 (32).