Cleaning assembly for yarn channel of warping machine

Abstract

The utility model discloses a cleaning assembly for a yarn channel of a warping machine, which belongs to the technical field of yarn production and is characterized by comprising a warping machine body, transmission rollers are arranged on the front side and the rear side of the warping machine body, and supporting tables are movably connected to the outer sides of the transmission rollers. An electrostatic treatment mechanism is movably connected to the front side of the outer side of the supporting table, a bristle cleaning mechanism is movably connected to the rear side of the outer side of the supporting table, anti-static treatment can be conducted on yarn in a conveying channel before the yarn is cleaned by a brush roller, and a bottom coating roller is attached to the yarn and tensioned by adjusting a lifting table; the anti-static cleaning agent flows to the rubber roller through the liquid storage tank valve and then is transferred to the coating roller to be coated, static electricity generated by brush friction is avoided, dust is prevented from being adsorbed again due to the static electricity after yarn is separated from a cleaning area, and the cleaning quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of yarn production technology, and in particular to a yarn channel cleaning component for a warping machine. Background Technology

[0002] Yarn warping is a crucial step in textile production, involving winding a certain number of warp yarns parallel to a warp beam or weaving beam according to specified lengths and widths. Traditional warping machines suffer from low efficiency and poor precision, making it difficult to meet the demands of modern textiles for high-quality, large-scale production. As market requirements for the quality and style of textile products continue to rise, yarn warping machine technology is facing innovation. New types of yarn warping machines have emerged, incorporating technologies such as digital control and high-precision sensing. While ensuring warping quality, they significantly improve production efficiency and achieve precise control of parameters such as warp tension and yarn density, laying the foundation for the textile industry to move towards intelligent and efficient development.

[0003] In the existing technology, the traditional warping machine body cannot clean the yarn during the warping operation. The dust and dirt trapped inside the yarn can easily contaminate the yarn, affecting the yarn quality, thereby affecting the fabric quality and reducing the company's influence.

[0004] To address the aforementioned issues, an existing patent (publication number: CN209082091U) proposes a yarn channel cleaning component for a warping machine. This component features a roller divider fixedly connected to one side of a support platform, with a yarn divider roller housed inside the roller divider. A water tank is located on one side of the roller divider, a fan is located on the other side of the water tank, and a take-up roller bracket is located on the other side of the fan. A take-up roller is housed inside the take-up roller bracket, and a booster pump is located inside the water tank. A water nozzle is connected to the booster pump via a transmission pipe, and a waste liquid collection tank is connected to the water nozzle via a drain outlet. This invention boasts a simple structure and novel design. Through the water tank and fan, it enables the cleaning of yarn before warping, effectively removing dirt and dust from the yarn surface, increasing yarn cleanliness, and consequently improving textile quality and enhancing the company's reputation. This design is suitable for widespread promotion and use.

[0005] To address the aforementioned issues, existing patents offer solutions. In existing technologies, brushes or brush rollers are typically used to clean dust from the yarn surface and comb the yarn within the yarn transport channel. However, brush friction generates static electricity, which causes the static electricity adhering to the yarn surface to re-attract dust after the yarn leaves the cleaning area, resulting in a decrease in cleaning quality. Furthermore, since the brush roller is set in a fixed position, it is difficult to adjust it according to different yarn conditions, leading to poor adaptability.

[0006] To address this, a yarn channel cleaning component for warping machines is proposed. Utility Model Content

[0007] The purpose of this invention is to provide a yarn channel cleaning component for a warping machine, which can solve the problems of existing yarns easily attracting dust due to static electricity, and the poor flexibility in fixing the position of the cleaning brush roller.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a warping machine yarn channel cleaning assembly, comprising a warping machine body, wherein a transmission roller is provided on both the front and rear sides of the warping machine body, a support platform is movably connected to the outer side of the transmission roller, an electrostatic treatment mechanism is movably connected to the front side of the outer side of the support platform, and a brush cleaning mechanism is movably connected to the rear side of the outer side of the support platform.

[0009] The electrostatic treatment mechanism includes a lifting frame, a lifting platform, a liquid storage tank, a support plate, a rubber roller, a coating roller, and a reciprocating coating assembly. The lifting frame is fixedly connected to the front side of the outer side of the support platform. The lifting platform is movably connected to the inner side of the lifting frame. The liquid storage tank is movably connected to the inner side of the lifting platform. The support plate is fixedly connected to the bottom of the lifting frame. The rubber roller is movably connected to the inner side of the support plate and is located at the bottom of the liquid storage tank. The reciprocating coating assembly is movably connected to the outer side of the support plate, and the coating roller is movably connected to the inner side of the reciprocating coating assembly.

[0010] Preferably, the brush cleaning mechanism includes a gantry support frame, an electronic telescopic rod, a sliding bearing block, a brush roller, a connecting slide rod, a connecting rod, and a motor turntable.

[0011] Preferably, the gantry support frame is fixedly connected to the outside of the support platform, the electronic telescopic rod is fixedly connected to the inside of the gantry support frame, the sliding bearing block is fixedly connected to the top of the electronic telescopic rod, and the sliding bearing block is slidably connected to the inside of the gantry support frame.

[0012] Preferably, the linkage slide rod is slidably connected to the inner side of the sliding support block, the brush roller is movably connected to the outer side of the sliding support block, the brush roller is disposed on the top of the support platform, the connecting rod is rotatably connected to the outer side of the linkage slide rod, the connecting rod is rotatably connected to the outer side of the motor turntable, and the motor turntable is movably connected to the right side of the sliding support block.

[0013] Preferably, the reciprocating coating assembly includes a support cylinder, a compression spring, a load-bearing piston rod, a linkage frame, and a motor push block.

[0014] Preferably, the support cylinder is fixedly connected to the outside of the bearing plate, the compression spring is fixedly connected to the inside of the support cylinder, the bearing piston rod is fixedly connected to the outside of the compression spring, the bearing piston rod is slidably connected to the inside of the support cylinder, the bearing piston rod is fixedly connected to the outside of the coating roller, the linkage frame is fixedly connected to the front side of the bearing piston rod, the linkage frame is slidably connected to the front side of the lifting platform, and the motor push block is movably connected to the front side of the lifting platform.

[0015] Preferably, an unwinding roller is provided on the front side of the front conveyor roller, and a movable base is movably connected to the outer side of the unwinding roller.

[0016] Preferably, a pressure sensor is movably connected to the outer side of the transfer roller.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This application, by setting up an anti-static treatment mechanism, can pre-treat the yarn in the transmission channel before the brush roller cleans the yarn. By adjusting the lifting platform, the bottom coating roller is made to fit the yarn and be tensioned. The anti-static cleaning agent is allowed to flow to the rubber roller through the liquid tank valve, and then transferred to the coating roller for coating. The rubber roller and drive motor are connected to the support plate through the support cylinder and the bearing piston rod. The motor push block and the pressure spring work together to achieve shaking coating. This method solves the problem of traditional brush cleaning and combing yarn, avoids the static electricity generated by brush friction, and prevents the yarn from re-adsorbing dust due to static electricity after leaving the cleaning area, thus improving the cleaning quality. Moreover, it is more comprehensive and has a better anti-static effect than traditional spray coating.

[0019] 2. This application, by setting up a brush cleaning mechanism, enables the brush rollers to clean and comb the yarn during yarn transfer. Furthermore, pre-emptive electrostatic protection prevents static electricity buildup in the cleaned yarn. Simultaneously, it effectively solves the problems of fixed brush roller positions and poor adaptability: before transfer, the electronic telescopic rod can adjust the height of the upper and lower brush rollers to avoid affecting the transfer; during transfer, the motor turntable rotates, driving the connecting rod, which pulls the connecting slide rod, allowing the brush roller spacing to be adjusted inwards or outwards according to the yarn conditions. Combined with the electronic telescopic rod adjustment, this allows the brush rollers to flexibly adapt to different yarns, greatly improving the equipment's applicability. Attached Figure Description

[0020] Figure 1 This is an overall structural diagram of the yarn channel cleaning assembly of the warping machine body according to this utility model;

[0021] Figure 2 This is a partial structural diagram of the support platform of this utility model;

[0022] Figure 3 This is an overall structural diagram of the electrostatic treatment mechanism of this utility model;

[0023] Figure 4 This is an overall structural diagram of the reciprocating coating assembly of this utility model;

[0024] Figure 5 This is an overall structural diagram of the brush cleaning mechanism of this utility model;

[0025] Figure 6 This utility model Figure 4 A magnified view of a portion of the image;

[0026] Figure 7 This is a diagram showing the internal structure of the support cylinder of this utility model.

[0027] In the diagram, 1. Warping machine body; 2. Transfer roller; 3. Support platform; 4. Static electricity treatment mechanism; 41. Lifting frame; 42. Lifting platform; 43. Liquid storage tank; 44. Bearing plate; 45. Rubber roller; 46. Coating roller; 47. Reciprocating coating assembly; 47a. Support cylinder; 47b. Compression spring; 47c. Bearing piston rod; 47d. Linkage frame; 47e. Motor push block; 5. Brush cleaning mechanism; 51. Gantry support frame; 52. Electronic telescopic rod; 53. Sliding bearing block; 54. Brush roller; 55. Linkage slide bar; 56. Connecting rod; 57. Motor turntable; 6. Unwinding roller; 7. Movable base; 8. Pressure sensor. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figure 1-7 The present invention provides the following technical solution:

[0030] A warping machine yarn channel cleaning assembly includes a warping machine body 1, with a transmission roller 2 on both the front and rear sides of the warping machine body 1, a support platform 3 movably connected to the outer side of the transmission roller 2, an electrostatic treatment mechanism 4 movably connected to the front side of the outer side of the support platform 3, and a brush cleaning mechanism 5 movably connected to the rear side of the outer side of the support platform 3.

[0031] The electrostatic treatment mechanism 4 includes a lifting frame 41, a lifting platform 42, a liquid storage tank 43, a support plate 44, a rubber roller 45, a coating roller 46, and a reciprocating coating assembly 47. The lifting frame 41 is fixedly connected to the front side of the support platform 3. The lifting platform 42 is movably connected to the inner side of the lifting frame 41. The liquid storage tank 43 is movably connected to the inner side of the lifting platform 42. The support plate 44 is fixedly connected to the bottom of the lifting frame. The rubber roller 45 is movably connected to the inner side of the support plate 44 and is located at the bottom of the liquid storage tank 43. The reciprocating coating assembly 47 is movably connected to the outer side of the support plate 44, and the coating roller 46 is movably connected to the inner side of the reciprocating coating assembly 47.

[0032] In this embodiment: the lifting frame 41 and the lifting platform 42 not only support other structures, but also adjust the height of the coating roller 46, so that it can further compress the yarn when in contact with it, making it more taut and taut for better coating effect. The liquid storage tank 43 of the coating roller 46 preferentially transfers the antistatic agent to the rubber roller 45 and then to the coating roller 46, which can make the coating more uniform and comprehensive and better. The reciprocating coating component 47 can make the coating roller 46 perform small-amplitude reciprocating motion, and in conjunction with its internal structure, achieve a shaking effect, thereby enhancing the coating effect and antistatic effect.

[0033] Specifically, such as Figure 1 , Figure 2 , Figure 5 As shown, the brush cleaning mechanism 5 includes a gantry support frame 51, an electronic telescopic rod 52, a sliding bearing block 53, a brush roller 54, a connecting slide rod 55, a connecting rod 56, and a motor turntable 57.

[0034] Specifically, such as Figure 1 , Figure 2 , Figure 5 As shown, the gantry support frame 51 is fixedly connected to the outside of the support platform 3, the electronic telescopic rod 52 is fixedly connected to the inside of the gantry support frame 51, the sliding bearing block 53 is fixedly connected to the top of the electronic telescopic rod 52, and the sliding bearing block 53 is slidably connected to the inside of the gantry support frame 51.

[0035] Specifically, such as Figure 1 , Figure 2 , Figure 5 As shown, the linkage slide 55 is slidably connected to the inner side of the sliding support block 53, the brush roller 54 is movably connected to the outer side of the sliding support block 53, the brush roller 54 is set on the top of the support platform 3, the connecting rod 56 is rotatably connected to the outer side of the linkage slide 55, the connecting rod 56 is rotatably connected to the outer side of the motor turntable 57, and the motor turntable 57 is movably connected to the right side of the sliding support block 53.

[0036] In this embodiment: the latter half of the yarn is transferred by the transfer roller 2, and a brush roller 54 supported by the gantry support frame 51 and the sliding support block 53 is provided. Before the yarn is transferred, the height of the upper and lower brush rollers 54 is adjusted by the electronic telescopic rod 52 to prevent it from affecting the transfer. During the transfer, the motor turntable 57 rotates and drives the connecting rod 56 to pull the two sets of connecting slide rods 55 in the sliding support block 53 to move inward or outward synchronously, adjusting the distance between the brush rollers 54. With the adjustment of the electronic telescopic rod 52, the brushes on the surface of the brush rollers 54 come into contact with the yarn, which plays a role in cleaning and combing. Because electrostatic protection is done in advance, no static electricity will be generated after the yarn is cleaned.

[0037] Specifically, such as Figure 3 , Figure 4 , Figure 6 , Figure 7As shown, the reciprocating coating assembly 47 includes a support cylinder 47a, a compression spring 47b, a bearing piston rod 47c, a linkage frame 47d, and a motor pusher block 47e.

[0038] Specifically, such as Figure 3 , Figure 4 , Figure 6 , Figure 7 As shown, the support cylinder 47a is fixedly connected to the outside of the bearing plate 44, the compression spring 47b is fixedly connected to the inside of the support cylinder 47a, the bearing piston rod 47c is fixedly connected to the outside of the compression spring 47b, the bearing piston rod 47c is slidably connected to the inside of the support cylinder 47a, the bearing piston rod 47c is fixedly connected to the outside of the coating roller 46, the linkage frame 47d is fixedly connected to the front side of the bearing piston rod 47c, the linkage frame 47d is slidably connected to the front side of the lifting platform 42, and the motor push block 47e is movably connected to the front side of the lifting platform 42.

[0039] In this embodiment: the rubber roller 45 and the drive motor are not directly connected to the support plate 44, but a support cylinder 47a is set on the support plate 44. The support cylinder 47a is slidably connected to the support piston rod 47c. The rubber roller 45 and its drive motor are connected to the support piston rod 47c, allowing the rubber roller 45 to move left and right. The compression spring 47b between the support piston rod 47c and the inner wall of the support cylinder 47a can buffer the movement. On this basis, the motor push block 47e on the front side of the lifting platform 42 pushes the linkage frame 47d, which drives the support piston rod 47c to move left and right for a short distance. With the help of the compression spring 47b, a shaking state is formed. The antistatic agent is applied to the transfer yarn by shaking coating. This method is more comprehensive and has a better antistatic effect than traditional spraying.

[0040] Specifically, such as Figure 1 , Figure 2 As shown, a unwinding roller 6 is provided on the front side of the front conveyor roller 2, and a movable base 7 is movably connected to the outer side of the unwinding roller 6.

[0041] Specifically, such as Figure 1 , Figure 2 As shown, a pressure sensor 8 is movably connected to the outer side of the transfer roller 2.

[0042] In this embodiment: by setting a movable base 7, the entire unwinding roller 6 can be moved away to replace other unwinding rollers 6 after the yarn is unwound, so that continuous operation can be carried out. The pressure sensor 8 can determine the pressure of the yarn to avoid breakage.

[0043] Working principle: When the yarn is fed into the warping machine body 1, the wound yarn is first pushed to the unwinding point by the movable base 7 and then braked and fixed. Next, the yarn is manually or with the help of auxiliary tools pulled to the outside of the transfer roller 2, and the transfer roller 2 transports the yarn into the warping machine body 1 for processing. Since there is a height difference between every two sets of transfer rollers 2, the yarn is relatively flat during transfer. At this time, the lifting platform 42 is adjusted to slide within the lifting frame 41, so that the bottom coating roller 46 is pressed down to fit the yarn. After the pressure sensor 8 stabilizes, the tension is further increased. After adjustment... After completion, open the valve of the liquid storage tank 43 at the top of the lifting platform 42. The antistatic cleaning agent will flow onto the two sets of rotating rubber rollers 45 at the bottom of the liquid storage tank 43. The drive motor of the rubber rollers 45 is located inside the support plate 44, and the rubber rollers 45 are attached to the top of the coating rollers 46, thereby evenly transferring the antistatic cleaning agent to the surface of the coating rollers 46 for application. The rubber rollers 45 and the drive motor are not directly connected to the support plate 44, but a support cylinder 47a is set on the support plate 44. The support piston rod 47c is slidably connected inside the support cylinder 47a. The rubber rollers 45 and their drive motors are connected to the support piston rod 47c. On the stopper rod 47c, the rubber roller 45 has room to move left and right. The compression spring 47b between the bearing piston rod 47c and the inner wall of the support cylinder 47a can buffer the movement. On this basis, the motor push block 47e on the front side of the lifting platform 42 pushes the linkage frame 47d, which drives the bearing piston rod 47c to move back and forth left and right a short distance. With the help of the compression spring 47b, a shaking state is formed. The antistatic agent is applied to the transported yarn by shaking coating. This method is more comprehensive than the traditional spraying, has a better antistatic effect, and can also avoid dust adhesion. In addition, in the second half of the transport section of the transfer roller 2, a... The brush roller 54 is supported by the gantry support frame 51 and the sliding bearing block 53. Before transferring the yarn, the height of the upper and lower brush rollers 54 is adjusted by the electronic telescopic rod 52 to avoid affecting the transfer. During the transfer, the motor turntable 57 rotates and drives the connecting rod 56 to rotate, which pulls the two sets of connecting slide rods 55 in the sliding bearing block 53 to move inward or outward at the same time, adjusting the distance between the brush rollers 54. With the adjustment of the electronic telescopic rod 52, the brushes on the surface of the brush rollers 54 come into contact with the yarn, which plays a role in cleaning and combing. Since electrostatic protection is carried out first, there will be no static electricity generated after the yarn is cleaned.

[0044] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A warping machine yarn channel cleaning assembly, comprising a warping machine body (1), characterized in that: The warping machine body (1) is provided with a transmission roller (2) on both the front and rear sides. A support platform (3) is movably connected to the outer side of the transmission roller (2). An electrostatic treatment mechanism (4) is movably connected to the front side of the outer side of the support platform (3). A brush cleaning mechanism (5) is movably connected to the rear side of the outer side of the support platform (3). The electrostatic treatment mechanism (4) includes a lifting frame (41), a lifting platform (42), a liquid storage tank (43), a support plate (44), a rubber roller (45), a coating roller (46), and a reciprocating coating assembly (47). The lifting frame (41) is fixedly connected to the front side of the support platform (3). The lifting platform (42) is movably connected to the inner side of the lifting frame (41). The liquid storage tank (43) is movably connected to the inner side of the lifting platform (42). The support plate (44) is fixedly connected to the bottom of the lifting frame. The rubber roller (45) is movably connected to the inner side of the support plate (44). The rubber roller (45) is located at the bottom of the liquid storage tank (43). The reciprocating coating assembly (47) is movably connected to the outer side of the support plate (44). The coating roller (46) is movably connected to the inner side of the reciprocating coating assembly (47).

2. The warping machine yarn channel cleaning assembly according to claim 1, characterized in that: The brush cleaning mechanism (5) includes a gantry support frame (51), an electronic telescopic rod (52), a sliding bearing block (53), a brush roller (54), a connecting slide rod (55), a connecting rod (56), and a motor turntable (57).

3. The warping machine yarn channel cleaning assembly according to claim 2, characterized in that: The gantry support frame (51) is fixedly connected to the outside of the support platform (3), the electronic telescopic rod (52) is fixedly connected to the inside of the gantry support frame (51), the sliding bearing block (53) is fixedly connected to the top of the electronic telescopic rod (52), and the sliding bearing block (53) is slidably connected to the inside of the gantry support frame (51).

4. A warping machine yarn channel cleaning assembly according to claim 2, characterized in that: The connecting slide rod (55) is slidably connected to the inner side of the sliding support block (53), the brush roller (54) is movably connected to the outer side of the sliding support block (53), the brush roller (54) is set on the top of the support platform (3), the connecting rod (56) is rotatably connected to the outer side of the connecting slide rod (55), the connecting rod (56) is rotatably connected to the outer side of the motor turntable (57), and the motor turntable (57) is movably connected to the right side of the sliding support block (53).

5. The warping machine yarn channel cleaning assembly according to claim 1, characterized in that: The reciprocating coating assembly (47) includes a support cylinder (47a), a compression spring (47b), a bearing piston rod (47c), a linkage frame (47d), and a motor push block (47e).

6. A warping machine yarn channel cleaning assembly according to claim 5, characterized in that: The support cylinder (47a) is fixedly connected to the outside of the bearing plate (44), the compression spring (47b) is fixedly connected to the inside of the support cylinder (47a), the bearing piston rod (47c) is fixedly connected to the outside of the compression spring (47b), the bearing piston rod (47c) is slidably connected to the inside of the support cylinder (47a), the bearing piston rod (47c) is fixedly connected to the outside of the coating roller (46), the linkage frame (47d) is fixedly connected to the front side of the bearing piston rod (47c), the linkage frame (47d) is slidably connected to the front side of the lifting platform (42), and the motor push block (47e) is movably connected to the front side of the lifting platform (42).

7. A warping machine yarn channel cleaning assembly according to claim 1, characterized in that: A unwinding roller (6) is provided on the front side of the front transfer roller (2), and a movable base (7) is movably connected to the outer side of the unwinding roller (6).

8. A warping machine yarn channel cleaning assembly according to claim 1, characterized in that: A pressure sensor (8) is movably connected to the outside of the transfer roller (2).

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