Cotton polyester dyed cloth leveling device

Abstract

The utility model discloses a cotton polyester dyed cloth leveling device which comprises a leveling work box, conveying rollers and a hydraulic cylinder, the conveying rollers are rotationally connected to the two ends of the inner wall of the leveling work box, the hydraulic cylinder is fixed to the upper end of the leveling work box, an ironing leveling mechanism is arranged at the output end of the hydraulic cylinder, and the ironing leveling mechanism is fixed to the upper end of the leveling work box. The ironing and leveling mechanism is arranged in the leveling work box, tensioning mechanisms are arranged on the inner wall of the leveling work box and arranged on the two sides of the ironing and leveling mechanism, cloth is arranged on the conveying rollers, the ironing and leveling mechanism comprises a lower ironing plate, an upper ironing plate, steam holes and an electric heating wire, a pressure gauge is arranged on the side wall of the steam generator, and the pressure gauge is arranged on the lower ironing plate. Rectifiers are arranged on the side walls of the lower ironing plate and the upper ironing plate, the rectifiers are connected with the electric heating wires, and the tensioning mechanism comprises a rotating shaft, a fixing rod and a tensioning roller. The utility model belongs to the technical field of cloth leveling, and particularly relates to a cotton polyester dyed cloth leveling device.

Description

Technical Field

[0001] This utility model belongs to the field of fabric leveling technology, specifically referring to a cotton-polyester dyed fabric leveling device. Background Technology

[0002] After the cotton-polyester dyed fabric is dyed, it wrinkles due to the dyeing process. To facilitate storage and sale, it needs to be flattened. Existing cotton-polyester dyed fabric flattening devices, such as the one disclosed in application number CN202223453625.2, use a dedicated cleaning mechanism to keep the surface of the flattened cotton-polyester dyed fabric clean, effectively ensuring product quality. Multiple sets of flattening rollers are used to press the fabric flat.

[0003] However, in actual use, existing leveling devices only use roller pressing for leveling. Since there are gaps between the rollers and they cannot form a flat surface, the leveling effect is poor. Moreover, using only a single set of tension rollers makes it difficult to effectively adjust the tension of the fabric during the conveying process. Roll pressing can even aggravate wrinkles. In particular, physical roller pressing does not have a shaping effect. Therefore, we propose a cotton-polyester dyed fabric leveling device to solve the above problems. Utility Model Content

[0004] In view of the above situation and to overcome the defects of the prior art, this utility model provides a cotton-polyester dyed fabric leveling device, which effectively solves the problem of poor leveling effect of the existing cotton-polyester dyed fabric leveling devices, and solves the problem of not being able to perform auxiliary shaping of the fabric after leveling.

[0005] The technical solution adopted by this utility model is as follows: The present utility model proposes a cotton-polyester dyed fabric leveling device, including a leveling work box, a conveying roller and a hydraulic cylinder. The conveying roller is rotatably connected to both ends of the inner wall of the leveling work box. The hydraulic cylinder is fixed to the upper end of the leveling work box. The output end of the hydraulic cylinder is provided with an ironing and leveling mechanism, which is located inside the leveling work box. The inner wall of the leveling work box is provided with a tensioning mechanism, which is located on both sides of the ironing and leveling mechanism. The conveying roller is provided with fabric.

[0006] As an improvement to this solution, the ironing and leveling mechanism includes a lower ironing plate, an upper ironing plate, steam holes, and heating wires. The lower ironing plate is fixed to the bottom of the leveling work box, the upper ironing plate is fixed to the output end of the hydraulic cylinder and located above the lower ironing plate, the steam holes are evenly distributed at the bottom of the upper ironing plate, and the heating wires are located at the top of the lower ironing plate and the bottom of the upper ironing plate.

[0007] As an improvement to this solution, the upper end of the leveling work box is connected to a square-to-round flange, the upper end of the square-to-round flange is connected to a steam generator, and the square-to-round flange is connected to the upper ironing board by a steam-transmitting bellows hose.

[0008] As an improvement to this solution, a pressure gauge is provided on the side wall of the steam generator, and rectifiers are provided on the side walls of the lower ironing plate and the upper ironing plate, and the rectifiers are connected to the heating wire.

[0009] As an improvement to this solution, the tensioning mechanism includes a rotating shaft, a fixed rod, and a tensioning roller. The rotating shaft is rotatably connected to the inner wall of the leveling work box and is located between the conveying roller and the upper ironing plate. The fixed rod is fixed to the rotating shaft, and the tensioning roller is rotatably connected to both ends of the fixed rod.

[0010] As an improvement to this solution, a driven gear is fixed on the rotating shaft, a speed regulating gear is rotatably connected to the inner wall of the leveling work box, and the speed regulating gear meshes with the driven gear. A servo motor is provided on the side wall of the leveling work box, and the output shaft of the servo motor passes through the leveling work box and is connected to the speed regulating gear.

[0011] As an improvement to this solution, the side wall of the leveling work box is provided with an observation window, and the upper end of the steam generator is provided with a water inlet.

[0012] As an improvement to this solution, the lower ironing plate and the upper ironing plate are arranged in parallel, the fabric is placed between the lower ironing plate and the upper ironing plate, and the lowest point of the tensioning roller is not higher than the upper end of the lower ironing plate.

[0013] As an improvement to this solution, both the lower and upper ironing boards have U-shaped cross-sections, and the fixing rod is a rectangular thin plate.

[0014] The beneficial effects of this utility model by adopting the above structure are as follows:

[0015] 1. Equipped with an adjustable tensioning mechanism, the tension can be flexibly adjusted during processing by adjusting the tilt angle between the two sets of tensioning rollers, thereby improving the flatness of the fabric before leveling and avoiding the problem of the fabric being squeezed and wrinkled more during leveling.

[0016] 2. It adopts an adjustable temperature ironing and smoothing mechanism. By adjusting the temperature required for fabric shaping and pressing with the upper and lower ironing plates, it can smooth the fabric while assisting in shaping it. It can also select the steam ironing method according to the needs of different fabrics. Overall, it has a wide range of applications and good smoothing effect. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a cotton-polyester dyed fabric leveling device proposed in this utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of a cotton-polyester dyed fabric leveling device proposed in this utility model;

[0019] Figure 3 This is a cross-sectional view of a cotton-polyester dyed fabric leveling device proposed in this utility model.

[0020] The components include: 1. Leveling work box; 2. Conveying roller; 3. Hydraulic cylinder; 4. Ironing and leveling mechanism; 5. Tensioning mechanism; 6. Fabric; 7. Lower ironing board; 8. Upper ironing board; 9. Steam hole; 10. Heating wire; 11. Square to round flange; 12. Steam generator; 13. Steam delivery bellows hose; 14. Pressure gauge; 15. Rectifier; 16. Rotating shaft; 17. Fixing rod; 18. Tensioning roller; 19. Driven gear; 20. Speed ​​regulating gear; 21. Servo motor; 22. Observation window; 23. Water inlet.

[0021] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0023] like Figure 1 , Figure 2 and Figure 3 As shown, the present invention proposes a cotton-polyester dyed fabric leveling device, including a leveling work box 1, a conveying roller 2, and a hydraulic cylinder 3. The conveying roller 2 is rotatably connected to both ends of the inner wall of the leveling work box 1. The hydraulic cylinder 3 is fixed to the upper end of the leveling work box 1. The output end of the hydraulic cylinder 3 is provided with an ironing and leveling mechanism 4, which is located inside the leveling work box 1. The inner wall of the leveling work box 1 is provided with a tensioning mechanism 5, which is located on both sides of the ironing and leveling mechanism 4. Fabric 6 is provided on the conveying roller 2. The ironing and leveling mechanism 4 includes a lower ironing plate 7, an upper ironing plate 8, steam holes 9, and heating wires 10. The lower ironing plate 7 is fixed to the bottom of the leveling work box 1. The upper ironing plate 8 is fixed to the output end of the hydraulic cylinder 3 and located above the lower ironing plate 7. The steam holes 9 are evenly distributed at the bottom of the upper ironing plate 8. The heating wires 10 are located at the top of the lower ironing plate 7 and the bottom of the upper ironing plate 8.

[0024] To assist in shaping the fabric, a square-to-round flange 11 is connected to the upper end of the flattening work box 1. A steam generator 12 is connected to the upper end of the square-to-round flange 11. The square-to-round flange 11 is connected to the upper ironing plate 8 via a steam duct hose 13. A pressure gauge 14 is provided on the side wall of the steam generator 12. A rectifier 15 is provided on the side walls of the lower ironing plate 7 and the upper ironing plate 8. The rectifier 15 is connected to the heating wire 10.

[0025] To achieve fabric tension, the tensioning mechanism 5 includes a rotating shaft 16, a fixed rod 17, and a tensioning roller 18. The rotating shaft 16 is rotatably connected to the inner wall of the leveling work box 1 and is located between the conveying roller 2 and the upper ironing plate 8. The fixed rod 17 is fixed to the rotating shaft 16, and the tensioning roller 18 is rotatably connected to both ends of the fixed rod 17. A driven gear 19 is fixed on the rotating shaft 16, and a speed regulating gear 20 is rotatably connected to the inner wall of the leveling work box 1. The speed regulating gear 20 meshes with the driven gear 19. A servo motor 21 is provided on the side wall of the leveling work box 1, and the output shaft of the servo motor 21 passes through the leveling work box 1 and is connected to the speed regulating gear 20.

[0026] The side wall of the leveling work box 1 is provided with an observation window 22, and the upper end of the steam generator 12 is provided with a water inlet 23; the lower ironing plate 7 and the upper ironing plate 8 are arranged in parallel, the fabric 6 is placed between the lower ironing plate 7 and the upper ironing plate 8, and the lowest point of the tension roller 18 is not higher than the upper end of the lower ironing plate 7; the cross-sections of the lower ironing plate 7 and the upper ironing plate 8 are both U-shaped, and the fixing rod 17 is a rectangular thin plate.

[0027] In practical use, the fabric 6 is fed from one side of the flattening work box 1, passes through the conveyor roller 2 on that side, goes around the upper tension roller 18, then goes around the bottom of the lower tension roller 18, passes between the lower ironing plate 7 and the upper ironing plate 8, and repeats the above actions before exiting between the two sets of conveyor rollers 2 on the other side. By turning on the servo motor 21, the speed regulating gear 20 is rotated, causing the driven gear 19 meshing with it to rotate the electric shaft 16, thereby rotating the fixed rod 17, which drives the tilt direction between the two sets of tension rollers 18 to adjust the tension of the fabric 6. The hydraulic cylinder 3 is used to push... The upper ironing plate 8 moves closer to the lower ironing plate 7 until it contacts the fabric 6. The plane between the lower ironing plate 7 and the upper ironing plate 8 is used to flatten the fabric 6. During this process, the heating wire 10 can be energized by turning on the rectifier 15 to heat the lower ironing plate 7 and the upper ironing plate 8, which helps to shape the fabric 6. Alternatively, the steam generator 12 can be turned on to turn the water entering from the water inlet 23 into steam, which is then transported through the square-to-round flange 11 and the steam supply hose 13 to the upper ironing plate 8. Finally, the steam is sprayed out from the steam hole 9 onto the fabric 6. The above is the entire process of using the cotton-polyester dyed fabric flattening device.

[0028] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A cotton-polyester dyed fabric leveling device, comprising a leveling work box (1), a conveying roller (2), and a hydraulic cylinder (3), wherein the conveying roller (2) is rotatably connected to both ends of the inner wall of the leveling work box (1), and the hydraulic cylinder (3) is fixed to the upper end of the leveling work box (1), characterized in that: The output end of the hydraulic cylinder (3) is provided with an ironing and leveling mechanism (4), and the ironing and leveling mechanism (4) is located inside the leveling work box (1). The inner wall of the leveling work box (1) is provided with a tensioning mechanism (5), and the tensioning mechanism (5) is located on both sides of the ironing and leveling mechanism (4). The conveying roller (2) is provided with fabric (6).

2. The cotton-polyester dyed fabric leveling device according to claim 1, characterized in that: The ironing and leveling mechanism (4) includes a lower ironing plate (7), an upper ironing plate (8), steam holes (9), and heating wires (10). The lower ironing plate (7) is fixed to the bottom of the leveling work box (1). The upper ironing plate (8) is fixed to the output end of the hydraulic cylinder (3) and located above the lower ironing plate (7). The steam holes (9) are evenly distributed at the bottom of the upper ironing plate (8). The heating wires (10) are located at the top of the lower ironing plate (7) and the bottom of the upper ironing plate (8).

3. The cotton-polyester dyed fabric leveling device according to claim 2, characterized in that: The upper end of the leveling work box (1) is connected to a square-to-round flange (11), and the upper end of the square-to-round flange (11) is connected to a steam generator (12). The square-to-round flange (11) and the upper ironing board (8) are connected by a steam-transmitting bellows hose (13).

4. The cotton-polyester dyed fabric leveling device according to claim 3, characterized in that: The steam generator (12) is provided with a pressure gauge (14) on its side wall, and the lower ironing plate (7) and the upper ironing plate (8) are provided with rectifiers (15) on their side walls, and the rectifiers (15) are connected to the heating wire (10).

5. A cotton-polyester dyed fabric leveling device according to claim 4, characterized in that: The tensioning mechanism (5) includes a rotating shaft (16), a fixed rod (17), and a tensioning roller (18). The rotating shaft (16) is rotatably connected to the inner wall of the leveling work box (1) and is located between the conveying roller (2) and the upper ironing plate (8). The fixed rod (17) is fixed on the rotating shaft (16), and the tensioning roller (18) is rotatably connected to both ends of the fixed rod (17).

6. The cotton-polyester dyed fabric leveling device according to claim 5, characterized in that: A driven gear (19) is fixed on the rotating shaft (16). A speed regulating gear (20) is rotatably connected to the inner wall of the leveling work box (1), and the speed regulating gear (20) meshes with the driven gear (19). A servo motor (21) is provided on the side wall of the leveling work box (1), and the output shaft of the servo motor (21) passes through the leveling work box (1) and is connected to the speed regulating gear (20).

7. A cotton-polyester dyed fabric leveling device according to claim 6, characterized in that: The leveling work box (1) has an observation window (22) on its side wall, and the steam generator (12) has a water inlet (23) at its upper end.

8. A cotton-polyester dyed fabric leveling device according to claim 7, characterized in that: The lower ironing plate (7) and the upper ironing plate (8) are arranged in parallel, and the fabric (6) is placed between the lower ironing plate (7) and the upper ironing plate (8). The lowest point of the tension roller (18) is not higher than the upper end of the lower ironing plate (7).

9. A cotton-polyester dyed fabric leveling device according to claim 8, characterized in that: The lower ironing board (7) and the upper ironing board (8) are both U-shaped in cross-section, and the fixing rod (17) is a rectangular thin plate.

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