Cloth guide roller capable of removing sundries on surface of fabric

Abstract

The utility model discloses a cloth guide roller capable of removing sundries on the surface of a fabric, which comprises a side plate, a clamping groove and an impurity removal rubber roller, the clamping groove is arranged on the side plate, the impurity removal rubber roller is rotatably connected on the side plate, a cleaning rubber roller is connected on the clamping groove in a pluggable manner, the cleaning rubber roller is parallel to the impurity removal rubber roller and is attached to the impurity removal rubber roller, and the cleaning rubber roller is connected with the clamping groove in a pluggable manner. A cleaning mechanism is arranged on the side plate, the cleaning mechanism is connected with a cleaning rubber roller, the cleaning rubber roller is connected with the side plate through a dismounting and mounting mechanism, the cleaning mechanism comprises a conveying plate, a rotating shaft, a spiral conveying scraping plate and a driving motor, a rear material guiding pipe is fixed to the side wall of the side plate, and the material guiding pipe is communicated with the interior of the conveying plate; and an exhaust fan is arranged on the material guide pipe, and the dismounting and mounting mechanism comprises a limiting groove, a fixing shaft and a fixing ring. The utility model belongs to the technical field of impurity removal cloth guide rollers, and particularly relates to a cloth guide roller capable of removing impurities on the surface of fabric.

Description

Technical Field

[0001] This utility model belongs to the field of impurity removal guide roller technology, specifically referring to a guide roller that can remove impurities from the surface of fabrics. Background Technology

[0002] During the production process, fabrics may accumulate lint, dust, and other impurities on their surface. To ensure product quality, it is usually necessary to remove these impurities from the fabric surface. Existing methods involve using a guide roller coated with self-adhesive to separate the impurities from the fabric through contact with its surface. For example, application number CN201020571318.2 discloses a guide roller that can remove impurities from the fabric surface. By coating the surface of the guide roller with a self-adhesive layer that has the function of removing impurities from the fabric surface, it is possible to remove impurities from the fabric surface economically and conveniently.

[0003] However, in actual use, over time, the unclean layer on the surface of the guide roller will gradually accumulate more debris, thereby reducing its ability to clean debris from the fabric surface, resulting in a shorter service life and the need for timely shutdown for cleaning, which affects the efficiency of debris removal. In addition, the guide rollers with self-adhesive layers used in the existing technology are inconvenient to install and disassemble. Therefore, we propose a guide roller that can remove debris from the fabric surface to solve the above problems. Utility Model Content

[0004] In view of the above situation and to overcome the defects of the prior art, this utility model provides a guide roller that can remove impurities from the surface of fabrics, effectively solving the problems of short service life and frequent cleaning required by existing guide rollers for removing impurities from the surface of fabrics, which affects production efficiency, and also solving the problem of inconvenient disassembly and assembly of existing self-adhesive guide rollers.

[0005] The technical solution adopted by this utility model is as follows: This utility model proposes a guide roller that can remove impurities from the surface of fabric, including a side plate, a slot, and a cleaning roller. The slot is provided on the side plate, and the cleaning roller is rotatably connected to the side plate. A cleaning roller is inserted and pulled into the slot. The cleaning roller is parallel to and fits against the cleaning roller. A cleaning mechanism is provided on the side plate and is connected to the cleaning roller. The cleaning roller is connected to the side plate through a disassembly and assembly mechanism.

[0006] As an improvement to this solution, the cleaning mechanism includes a conveying plate, a rotating shaft, a spiral conveying scraper, and a drive motor. The conveying plate is fixed to the inner wall of the side plate and is located on one side of the cleaning roller. The rotating shaft is rotatably connected to the inner wall of the side plate and is coaxial with the conveying plate. The spiral conveying scraper is fixed to the rotating shaft and is coaxial with the conveying plate. The drive motor is located on the outer wall of the side plate and its output shaft is connected to the rotating shaft.

[0007] As an improvement to this solution, a material guide pipe is fixed on the side wall of the side plate, and the material guide pipe is connected to the inside of the conveying plate. A fan is provided on the material guide pipe.

[0008] As an improvement to this solution, the disassembly and assembly mechanism includes a limiting groove, a fixed shaft, and a fixed ring. The limiting groove is located on the side wall of the side plate and at the end of the slot. The fixed shaft is fixed to both ends of the cleaning roller and is plugged into the slot. The fixed shaft and the slot are rotatably connected. The fixed ring is threaded to the fixed shaft and plugged into the limiting groove.

[0009] As an improvement to this solution, a motor bracket is fixed on the side wall of the side plate, a drive gear is rotatably connected to the side wall of the side plate, and the drive gear is connected to the impurity removal roller below. A driven gear is rotatably connected to the side wall of the side plate, and the driven gear is connected to the impurity removal roller above. An impurity removal motor is provided on the motor bracket, and the output shaft of the impurity removal motor is connected to the drive gear.

[0010] As an improvement to this solution, the cleaning roller is located between the impurity removal roller and the spiral conveying scraper, and the side of the spiral conveying scraper closest to the cleaning roller is in contact with the surface contour of the cleaning roller. The drive gear is located between the motor bracket and the side plate.

[0011] As an improvement to this solution, the card slot is configured as a U-shaped through hole, the fixing ring is configured as an O-shape, the limiting groove is configured as a circular groove, and the conveying plate is configured as a U-shaped thin plate.

[0012] The beneficial effects of this utility model by adopting the above structure are as follows:

[0013] 1. By providing a cleaning roller on the outside of the impurity removal roller, the impurities adhering to the fabric can be transferred to the outside, extending the service life of the impurity removal roller that is in direct contact with the fabric. In conjunction with the cleaning mechanism, the impurities on the surface of the outer cleaning roller can be removed in a timely and continuous manner, extending the downtime maintenance cycle and improving the cleaning efficiency.

[0014] 2. The easy-to-disassemble mechanism allows for convenient replacement of the cleaning rollers, ensuring effective cleaning of debris and improving cleaning efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of a guide roller that can remove impurities from the surface of fabric, as proposed in this utility model.

[0016] Figure 2 for Figure 1 A magnified view of part A in the middle;

[0017] Figure 3This is a first cross-sectional view of a guide roller that can remove impurities from the surface of fabric, as proposed in this utility model.

[0018] Figure 4 This is a second cross-sectional view of a guide roller that can remove impurities from the surface of a fabric, as proposed in this utility model.

[0019] The components include: 1. Side plate; 2. Slot; 3. Impurity removal roller; 4. Cleaning roller; 5. Cleaning mechanism; 6. Disassembly and assembly mechanism; 7. Conveyor plate; 8. Rotary shaft; 9. Spiral conveyor scraper; 10. Drive motor; 11. Guide pipe; 12. Exhaust fan; 13. Limiting groove; 14. Fixed shaft; 15. Fixed ring; 16. Motor bracket; 17. Drive gear; 18. Driven gear; 19. Impurity removal motor.

[0020] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0022] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the present invention proposes a guide roller for removing impurities from the surface of fabric, including a side plate 1, a slot 2, and a cleaning roller 3. The slot 2 is provided on the side plate 1, and the cleaning roller 3 is rotatably connected to the side plate 1. A cleaning roller 4 is inserted and pulled into the slot 2. The cleaning roller 4 is parallel to and fits against the cleaning roller 3. A cleaning mechanism 5 is provided on the side plate 1, and the cleaning mechanism 5 is connected to the cleaning roller 4. The cleaning roller 4 is connected to the side plate 1 through a disassembly and assembly mechanism 6.

[0023] To achieve the function of cleaning the impurity removal roller 3 and extending its service life, the cleaning mechanism 5 includes a conveyor plate 7, a rotating shaft 8, a spiral conveying scraper 9, and a drive motor 10. The conveyor plate 7 is fixed to the inner wall of the side plate 1 and is located on one side of the cleaning roller 4. The rotating shaft 8 is rotatably connected to the inner wall of the side plate 1 and is coaxial with the conveyor plate 7. The spiral conveying scraper 9 is fixed on the rotating shaft 8 and is coaxial with the conveyor plate 7. The drive motor 10 is located on the outer wall of the side plate 1 and its output shaft is connected to the rotating shaft 8. A guide pipe 11 is fixed on the side wall of the side plate 1 and is connected to the inside of the conveyor plate 7. A blower 12 is provided on the guide pipe 11.

[0024] To facilitate easy disassembly and assembly and ensure effective cleaning, the disassembly and assembly mechanism 6 includes a limiting groove 13, a fixed shaft 14, and a fixing ring 15. The limiting groove 13 is located on the side wall of the side plate 1 and at the end of the slot 2. The fixed shaft 14 is fixed to both ends of the cleaning roller 4 and is plugged into the slot 2. The fixed shaft 14 and the slot 2 are rotatably connected. The fixing ring 15 is threaded onto the fixed shaft 14 and plugged into the limiting groove 13.

[0025] A motor bracket 16 is fixed on the side wall of the side plate 1. A drive gear 17 is rotatably connected to the side wall of the side plate 1, and the drive gear 17 is connected to the lower impurity removal roller 3. A driven gear 18 is rotatably connected to the side wall of the side plate 1, and the driven gear 18 is connected to the upper impurity removal roller 3. An impurity removal motor 19 is provided on the motor bracket 16, and the output shaft of the impurity removal motor 19 is connected to the drive gear 17.

[0026] The cleaning roller 4 is located between the impurity removal roller 3 and the spiral conveying scraper 9. The side of the spiral conveying scraper 9 closest to the cleaning roller 4 is in contact with the surface contour of the cleaning roller 4. The drive gear 17 is located between the motor bracket 16 and the side plate 1. The slot 2 is a U-shaped through hole, the fixing ring 15 is an O-shaped hole, the limiting groove 13 is a circular groove, and the conveying plate 7 is a U-shaped thin plate.

[0027] In practical use, the entire device is fixed to the fabric conveying equipment through the through holes at the four corners of the side plate 1, allowing the fabric to pass between the two sets of impurity removal rollers 3. The impurity removal motor 19 is turned on, driving the drive gear 17 to rotate. Under the action of the driven gear 18 meshing with the drive gear 17, the two sets of impurity removal rollers 3 rotate relative to each other, causing the fabric passing between them to be conveyed to the other side. During this process, impurities on the plant surface are adhered to the rollers. As the impurity removal rollers 3 rotate, the cleaning rollers 4 that are in contact with them also rotate, causing the impurities adhering to the surface of the impurity removal rollers 3 to be transferred to the cleaning rollers 4. The drive motor 10 is turned on, driving the spiral conveyor scraper 9 to rotate, causing it to interact with the cleaning rollers 4. The cleaning roller 4 scrapes away debris from the surface of the cleaning roller 4 and drops it into the conveyor plate 7. As the spiral conveyor scraper 9 rotates, the debris is conveyed along the conveyor plate 7 to the guide tube 11. The exhaust fan 12 is turned on to create negative pressure in the guide tube 11, which sucks the debris into the guide tube 11 and discharges it. After use, the cleaning roller 4 is replaced. Simply unscrew the retaining ring 15 to pull out the cleaning roller 4. After replacement, insert it back into the slot 2 and screw the retaining ring 15 onto the fixed shaft 14 until it is inserted into the limiting groove 13. Under the action of the retaining ring 15, the cleaning roller 4 can rotate in the slot 2. The above is the entire process of using the guide roller that can remove debris from the surface of the fabric.

[0028] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A guide roller for removing impurities from the surface of fabric, comprising a side plate (1), a groove (2), and a removal roller (3), wherein the groove (2) is disposed on the side plate (1), and the removal roller (3) is rotatably connected to the side plate (1), characterized in that: A cleaning roller (4) is inserted and detached on the slot (2). The cleaning roller (4) is parallel to and fits against the impurity removal roller (3). A cleaning mechanism (5) is provided on the side plate (1), and the cleaning mechanism (5) is connected to the cleaning roller (4). The cleaning roller (4) is connected to the side plate (1) through a disassembly and assembly mechanism (6).

2. The guide roller for removing impurities from the surface of fabric according to claim 1, characterized in that: The cleaning mechanism (5) includes a conveyor plate (7), a rotating shaft (8), a spiral conveying scraper (9), and a drive motor (10). The conveyor plate (7) is fixed to the inner wall of the side plate (1) and is located on one side of the cleaning roller (4). The rotating shaft (8) is rotatably connected to the inner wall of the side plate (1) and is coaxial with the conveyor plate (7). The spiral conveying scraper (9) is fixed on the rotating shaft (8) and is coaxial with the conveyor plate (7). The drive motor (10) is located on the outer wall of the side plate (1) and its output shaft is connected to the rotating shaft (8).

3. A guide roller for removing impurities from the surface of fabric according to claim 2, characterized in that: A feed guide pipe (11) is fixed on the side wall of the side plate (1), and the feed guide pipe (11) is connected to the conveying plate (7). A blower (12) is provided on the feed guide pipe (11).

4. A guide roller for removing impurities from the surface of a fabric according to claim 3, characterized in that: The disassembly and assembly mechanism (6) includes a limiting groove (13), a fixed shaft (14), and a fixing ring (15). The limiting groove (13) is located on the side wall of the side plate (1) and at the end of the slot (2). The fixed shaft (14) is fixed to both ends of the cleaning roller (4) and is plugged into the slot (2). The fixed shaft (14) and the slot (2) are rotatably connected. The fixing ring (15) is threaded onto the fixed shaft (14) and plugged into the limiting groove (13).

5. A guide roller for removing impurities from the surface of a fabric according to claim 4, characterized in that: A motor bracket (16) is fixed on the side wall of the side plate (1). A drive gear (17) is rotatably connected to the side wall of the side plate (1), and the drive gear (17) is connected to the lower impurity removal roller (3). A driven gear (18) is rotatably connected to the side wall of the side plate (1), and the driven gear (18) is connected to the upper impurity removal roller (3). An impurity removal motor (19) is provided on the motor bracket (16), and the output shaft of the impurity removal motor (19) is connected to the drive gear (17).

6. A guide roller for removing impurities from the surface of a fabric according to claim 5, characterized in that: The cleaning roller (4) is located between the impurity removal roller (3) and the spiral conveying scraper (9). The spiral conveying scraper (9) is close to the cleaning roller (4) and its surface contour is in contact with the cleaning roller (4). The drive gear (17) is located between the motor bracket (16) and the side plate (1).

7. A guide roller for removing impurities from the surface of a fabric according to claim 6, characterized in that: The slot (2) is a U-shaped through hole, the fixing ring (15) is an O-shaped, the limiting groove (13) is a circular groove, and the conveying plate (7) is a U-shaped thin plate.

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