Pre-mesh slag removal device for papermaking equipment
By introducing a combination structure of water storage tank, comb tube and activated carbon filter media into the papermaking equipment, the slag removal range of the wire box is expanded and water recycling is realized, solving the problems of incomplete slag removal and water waste in the wire box, and realizing energy saving and emission reduction of the papermaking machine.
Patent Information
- Application Number
- CN202520125135.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-20
AI Technical Summary
In existing papermaking equipment, the slag removal range of the wire mesh box is limited and the water consumption is too high, making it difficult to achieve comprehensive slag removal and energy conservation and emission reduction.
It adopts a combination structure of water storage tank, comb tube, spray nozzle, geared motor and activated carbon filter media. The comb tube is driven to rotate by eccentric threaded column to expand the slag removal range, and water is recycled through multi-stage filtration.
It has achieved improved slag removal efficiency and water resource recycling, reduced water consumption, and met the energy conservation and emission reduction requirements of papermaking machines.
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Figure CN223780638U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to papermaking equipment related technical field, concretely related to a papermaking equipment is used in front of net and removes residue device. BACKGROUND
[0002] In the short cycle of the paper machine, the pulp is to go through the following stages before entering the headbox: the thick pulp is diluted to the headbox concentration in one or two stages, and different kinds of residues are removed in the centrifugal residue removal, degassing and / or screening stages. After the pulp residue removal, there will still be some residues in the net part of the headbox.
[0003] From the above, in the process of papermaking thick pulp through the headbox, there is a residue removal process, and in the subsequent stage of residue removal, the conventional water spray residue removal structure is fixedly installed, which limits the range of residue removal of the water spray residue removal structure, and it is difficult to achieve the effect of comprehensive residue removal. Secondly, in the subsequent stage of residue removal, clean water is often used for auxiliary flushing residue removal, but due to the high water consumption, it is not conducive to energy saving and emission reduction. CONTENT OF THE UTILITY MODEL
[0004] (I) Technical problem solved
[0005] In view of the deficiencies of the prior art, the utility model provides a papermaking equipment is used in front of net and removes residue device, has the advantages of range residue removal and water recycling, and further solves the problems in the above background technology.
[0006] (II) Technical scheme
[0007] In order to realize the above-mentioned advantages of range residue removal and water recycling, the utility model adopts the following specific technical scheme: a papermaking equipment is used in front of net and removes residue device, including water storage tank, the open part of the top surface of water storage tank is inserted with water supply pipe, and the lower surface of water supply pipe is provided with water pump, the upper surface of water supply pipe is provided with hose, and the end of water supply pipe away from hose is communicated with comb pipe, a plurality of water spray nozzles are installed on the surface of comb pipe at equal intervals, the edge of the top surface of water storage tank is welded with vertical plate, and the surface of vertical plate is fixedly installed with speed reducer, the output end of speed reducer is penetrated through vertical plate and is fixedly connected with rotating disc, and the surface of rotating disc is welded with eccentric screw column, the surface of eccentric screw column is provided with connecting rod, and the upper end of connecting rod is fixedly connected with the outer surface of water supply pipe, the end of eccentric screw column is screwed with nut, which is abutted with connecting rod, the lower right side of water storage tank is communicated with backflow hopper, and the open part of the top surface of backflow hopper is below comb pipe.
[0008] Furthermore, a square filter bucket is movably installed at the opening of the return bucket, and a square frame that connects to the top surface of the return bucket is welded to the periphery of the top port of the square filter bucket. A filter screen is installed at the connection between the return bucket and the water storage tank, and a cylindrical filter cover is connected to the bottom of the water supply pipe, and the inside of the filter cover is filled with activated carbon filter material.
[0009] Furthermore, a through hole is provided on the lower surface of the connecting rod, and the diameter of the through hole is adapted to the diameter of the eccentric threaded column.
[0010] Furthermore, the cross-section of the reflux hopper is an inverted right-angled triangle structure, and the width of the reflux hopper is smaller than the width of the water storage tank.
[0011] Furthermore, the eccentric threaded post is located at the edge of the turntable surface, and the eccentric threaded post consists of a smooth portion and a threaded portion.
[0012] Furthermore, the top surface of the water storage tank is provided with a water inlet corresponding to the water supply pipe, and the lower surface of the water storage tank is provided with a drain nozzle with a valve.
[0013] Furthermore, each nozzle end of the comb tube is provided with a tapered nozzle.
[0014] (III) Beneficial Effects
[0015] Compared with the prior art, this utility model provides a wire pre-screening device for papermaking equipment, which has the following beneficial effects:
[0016] 1. This utility model, by starting a water pump, causes the water supply pipe to draw clean water from the water storage tank and inject it into the comb tube. Then, several water nozzles on the surface of the comb tube spray the water onto the wire mesh of the paper machine's front box. During this process, the reduction motor of the starting plate drives the turntable at its output end to rotate. Since the water supply pipe with a hose is equipped with a connecting rod, and the bottom of the connecting rod is connected to the eccentric threaded post on the surface of the turntable, and the connecting rod is locked with a nut, as the turntable rotates, the connecting rod causes the water supply pipe and the comb tube at its end to make a circular motion. Combined with the setting of the hose, it is easy to expand the slag removal range of several water nozzles on the comb tube, thereby improving the slag removal effect of the wire mesh of the front box while satisfying the range of slag removal.
[0017] 2. This utility model employs a return bucket with an inverted right-angled triangle cross-section installed on the lower surface of the water storage tank corresponding to the comb tube. When the water nozzle sprays water to remove slag, the slag-containing wastewater falling from the wire mesh of the paper machine enters the return bucket. Under the action of the square filter bucket and filter screen, the slag-containing wastewater achieves secondary filtration. Then, it is filtered again by the cylindrical filter cover at the bottom of the water supply pipe and the activated carbon filter material filled inside. This satisfies the multi-stage filtration of slag-containing wastewater while facilitating recycling, thereby meeting the energy-saving and emission-reduction requirements of the paper machine. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Fig. 1 This is a schematic diagram of the structure of a papermaking equipment pre-wire descaling device according to an embodiment of the present utility model;
[0020] Fig. 2 This is a right view of the water storage tank of a papermaking equipment wire pre-screening device according to an embodiment of the present utility model;
[0021] Fig. 3 This is a schematic diagram of the comb tube structure of a wire pre-screening device for papermaking equipment according to an embodiment of the present utility model.
[0022] In the picture:
[0023] 1. Water storage tank; 2. Water supply pipe; 3. Water pump; 4. Hose; 5. Vertical plate; 6. Gear motor; 7. Comb tube; 8. Connecting rod; 9. Turntable; 10. Eccentric threaded column; 11. Nut; 12. Return hopper; 13. Filter screen; 14. Square filter hopper; 15. Filter cover; 16. Spray nozzle; 17. Through hole. Detailed Implementation
[0024] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0025] According to an embodiment of the present invention, a wire pre-screening device for papermaking equipment is provided.
[0026] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figs. 1-3As shown, a papermaking equipment wire-front descaling device according to an embodiment of the present invention includes a water storage tank 1. A water supply pipe 2 is inserted through the open top surface of the water storage tank 1, and a water pump 3 is installed on the lower surface of the water supply pipe 2. A flexible hose 4 is sleeved on the upper surface of the water supply pipe 2, and a comb tube 7 is connected to the end of the water supply pipe 2 away from the flexible hose 4. A plurality of water spray nozzles 16 are equidistantly installed on the surface of the comb tube 7. A vertical plate 5 is welded to the edge of the top surface of the water storage tank 1, and the surface of the vertical plate 5... A geared motor 6 is fixedly installed on the surface. The output end of the geared motor 6 passes through the vertical plate 5 and is fixedly connected to a turntable 9. An eccentric threaded column 10 is welded to the surface of the turntable 9. A connecting rod 8 is sleeved on the surface of the eccentric threaded column 10. The upper end of the connecting rod 8 is fixedly connected to the outer surface of the water supply pipe 2. The end of the eccentric threaded column 10 is screwed with a nut 11 that abuts against the connecting rod 8. A return bucket 12 is connected to the lower right side of the water storage tank 1. The opening of the top surface of the return bucket 12 is located below the comb tube 7.
[0027] In one embodiment, a square filter bucket 14 is movably disposed at the opening of the return bucket 12, and a square frame connected to the top surface of the return bucket 12 is welded to the periphery of the top port of the square filter bucket 14. A filter screen 13 is installed at the connection between the return bucket 12 and the water storage tank 1. A cylindrical filter cover 15 is connected to the bottom of the water supply pipe 2, and the filter cover 15 is filled with activated carbon filter material.
[0028] In one embodiment, a through hole 17 is provided on the lower surface of the connecting rod 8, and the diameter of the through hole 17 is adapted to the diameter of the eccentric threaded post 10. The through hole 17 facilitates the installation of the eccentric threaded post 10 and the connecting rod 8.
[0029] In one embodiment, the cross-section of the return bucket 12 is an inverted right-angled triangle structure, and the width of the return bucket 12 is smaller than the width of the water storage tank 1. By setting the return bucket 12, it is easy to recycle the wastewater after slag removal.
[0030] In one embodiment, the eccentric threaded post 10 is located at the edge of the surface of the turntable 9, and the eccentric threaded post 10 is composed of a smooth part and a threaded part. By setting the eccentric threaded post 10, the comb tube 7 is driven to make a circular motion, thereby expanding the slag removal range.
[0031] In one embodiment, the top surface of the water storage tank 1 is provided with a water inlet corresponding to the water supply pipe 2, and the lower surface of the water storage tank 1 is provided with a drain nozzle with a valve. The water inlet and drain nozzle facilitate the water inlet and outlet of the water storage tank 1.
[0032] In one embodiment, each nozzle 16 of the comb tube 7 is provided with a conical nozzle at its end. The conical nozzle helps to increase the water pressure and ensure the slag removal effect.
[0033] Working principle: First, the water storage tank 1 is placed in the area of the paper machine's wire mesh box, so that the nozzles 16 of the comb tube 7 are facing the wire mesh surface of the paper machine's wire mesh box. By starting the water pump 3, the water supply pipe 2 draws clean water from the water storage tank 1 and pours it into the comb tube 7. Then, the nozzles 16 on the surface of the comb tube 7 spray water onto the wire mesh surface of the paper machine's wire mesh box. During this process, the reduction motor 6 of the vertical plate 5 drives the turntable 9 at its output end to rotate. Since the water supply pipe 2 with the hose 4 is equipped with a connecting rod 8, and the bottom of the connecting rod 8 is connected to the eccentric threaded post 10 on the surface of the turntable 9, and the connecting rod 8 is secured with a nut 11. With the rotation of the turntable 9, the connecting rod 8 drives the water supply pipe 2 and its end comb tube 7 to make a circular motion. Combined with the setting of the hose 4, the wire surface of the paper machine's wire box is de-sludged. When the water spray nozzle 16 sprays water to remove sludge, the wastewater containing sludge falling from the wire surface of the paper machine's wire box enters the return bucket 12. Under the action of the square filter bucket 14 and the filter screen 13, the wastewater containing sludge is filtered twice. Then, it is filtered again by the cylindrical filter cover 15 at the bottom of the water supply pipe 2 and the activated carbon filter material filled inside. While meeting the multi-stage filtration of wastewater containing sludge, it is easy to recycle and reuse, so as to meet the energy-saving and emission-reduction requirements of the paper machine.
[0034] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0035] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A papermaking equipment pre-wire descaling device, comprising a water storage tank (1), characterized in that, A water supply pipe (2) is inserted through the opening on the top surface of the water storage tank (1), and a water pump (3) is installed on the lower surface of the water supply pipe (2). A flexible hose (4) is fitted on the upper surface of the water supply pipe (2), and a comb tube (7) is connected to the end of the water supply pipe (2) away from the flexible hose (4). Several spray nozzles (16) are installed at equal intervals on the surface of the comb tube (7). A vertical plate (5) is welded to the edge of the top surface of the water storage tank (1), and a reduction motor (6) is fixedly installed on the surface of the vertical plate (5). 6) A turntable (9) is fixedly connected to the vertical plate (5) at the output end, and an eccentric threaded column (10) is welded to the surface of the turntable (9). A connecting rod (8) is sleeved on the surface of the eccentric threaded column (10), and the upper end of the connecting rod (8) is fixedly connected to the outer surface of the water supply pipe (2). A nut (11) that abuts against the connecting rod (8) is screwed to the end of the eccentric threaded column (10). A return bucket (12) is connected to the lower right side of the water storage tank (1), and the opening of the top surface of the return bucket (12) is below the comb tube (7).
2. The papermaking equipment pre-wire descaling device according to claim 1, characterized in that, A square filter bucket (14) is movably installed at the opening of the return bucket (12), and a square frame that connects to the top surface of the return bucket (12) is welded to the outer periphery of the top port of the square filter bucket (14). A filter screen (13) is installed at the connection between the return bucket (12) and the water storage tank (1). A cylindrical filter cover (15) is connected to the bottom of the water supply pipe (2), and the filter cover (15) is filled with activated carbon filter material.
3. The papermaking equipment pre-wire descaling device according to claim 1, characterized in that, The lower surface of the connecting rod (8) is provided with a through hole (17), and the diameter of the through hole (17) is adapted to the diameter of the eccentric threaded column (10).
4. The papermaking equipment pre-wire descaling device according to claim 1, characterized in that, The cross-section of the reflux hopper (12) is an inverted right-angled triangle structure, and the width of the reflux hopper (12) is smaller than the width of the water storage tank (1).
5. A papermaking equipment pre-wire descaling device according to claim 1, characterized in that, The eccentric threaded post (10) is located at the edge of the surface of the turntable (9), and the eccentric threaded post (10) is composed of a smooth part and a threaded part.
6. A papermaking equipment pre-wire descaling device according to claim 1, characterized in that, The top surface of the water storage tank (1) is provided with a water inlet corresponding to the water supply pipe (2), and the lower surface of the water storage tank (1) is provided with a drain nozzle with a valve.
7. A papermaking equipment pre-wire descaling device according to claim 1, characterized in that, Each nozzle (16) of the comb tube (7) is provided with a conical nozzle at its end.