Novel wireless transmission rotary diameter measuring instrument

Abstract

The utility model discloses a novel wireless transmission rotary diameter measuring instrument, which belongs to the technical field of diameter measuring instruments and comprises a base, a support shaft is rotatably mounted at the top end of the base, a driving component is mounted at the bottom end of the support shaft, and a rotary disc is fixedly mounted on the outer side of the support shaft. A plurality of detection lenses are annularly and fixedly installed at equal intervals at the top end of the rotating disc with the supporting shaft as the axis, an annular groove is formed in the bottom end of the rotating disc, a conductive ring is fixedly installed in the annular groove and electrically connected with the detection lenses, a lifting frame is installed on one side of the top end of the base, and a groove is formed in the top end of the lifting frame; a supporting plate is installed in the groove, a carbon brush is fixedly installed at the top end of the supporting plate, and a brush head of the carbon brush abuts against the conductive ring in a sliding mode, so that the carbon brush can be conveniently and rapidly replaced, the later maintenance cost is low, and meanwhile the working efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of diameter measuring instrument technology, and more specifically, to a novel wireless transmission rotary diameter measuring instrument. Background Technology

[0002] Wireless diameter gauges are essential online measurement devices. Through online measurement, the status and quality of products can be reflected in real time, playing a key role in improving product quality and production efficiency.

[0003] Currently, during the use of diameter measuring instruments, carbon brushes will wear out after prolonged use and need to be replaced regularly. The replacement process is relatively complicated and unchanging, resulting in high maintenance costs. At the same time, exposed conductive rings pose a risk of accidental electric shock. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a novel wireless transmission rotary diameter gauge, which aims to improve the problems of carbon brushes wearing out after long-term use, requiring regular replacement, and the replacement process being cumbersome and unchanging, thus resulting in high maintenance costs. At the same time, the exposed conductive ring poses a risk of accidental electric shock.

[0005] This utility model is implemented as follows: A novel wireless transmission rotary diameter measuring instrument includes a base, a support shaft rotatably mounted on the top of the base, a drive assembly mounted on the bottom of the support shaft, a rotating disk fixedly mounted on the outside of the support shaft, and multiple detection lenses fixedly mounted equidistantly in a ring around the top of the rotating disk with the support shaft as the axis. An annular groove is provided at the bottom of the rotating disk, and a conductive ring is fixedly mounted in the annular groove. The conductive ring is electrically connected to the detection lens. A lifting frame is mounted on one side of the top of the base, and a groove is provided on the top of the lifting frame. A support plate is installed in the groove, and a carbon brush is fixedly mounted on the top of the support plate. The brush head of the carbon brush slides against the conductive ring.

[0006] In a preferred embodiment of this utility model, a plurality of reinforcing blocks are fixedly installed on the outer side of the support shaft, the top of the reinforcing blocks is fixedly connected to the bottom of the rotating disk, and one side of the bottom of the reinforcing blocks is inclined.

[0007] In a preferred embodiment of this utility model, a protective ring is fixedly installed at the bottom of the rotating disk, the distance between the bottom of the protective ring and the top of the base is set between 20-25cm, and the thickness of the protective ring is about 5cm.

[0008] In a preferred embodiment of this utility model, the drive assembly includes a first rotating shaft, a first worm gear, and a first worm. The base is hollow. The first rotating shaft is fixedly installed at the bottom end of the support shaft. The bottom end of the first rotating shaft passes through the top end of the base and is rotatably connected to the bottom end of the inner wall of the base. The first worm gear is fixedly installed on the outer side of the first rotating shaft. A servo motor is fixedly installed on one side of the inner wall of the base. The output end of the servo motor is fixedly connected to the first worm. The first worm gear and the first worm are connected by a transmission. One end of the first worm is rotatably connected to one side of the inner wall of the base. A controller that cooperates with the servo motor is provided on the outer side of the base.

[0009] In a preferred embodiment of this utility model, a connecting wire is provided at the bottom end of the carbon brush, and a circular hole that mates with the connecting wire is provided on the lifting frame and the support plate. After the support plate is inserted into the groove, it is fixedly connected to the lifting frame by bolts. The diameter of the circular hole is larger than the diameter of the connecting wire.

[0010] In a preferred embodiment of this utility model, a threaded rod is rotatably installed on the top of the inner wall of the base, and a sliding plate is threaded onto the threaded rod. The lifting frame is U-shaped, and the bottom two sides of the lifting frame slide through the top of the base and are fixedly connected to the top of the sliding plate. An adjustment component is installed at the bottom of the threaded rod, and a guide rod is fixedly installed between the two sides of the inner wall of the base. The sliding plate is slidably installed on the guide rod, and the guide rod is symmetrically arranged on both sides of the threaded rod.

[0011] In a preferred embodiment of this utility model, the adjusting assembly includes a second rotating shaft, a second worm gear, and a second worm. The second rotating shaft is fixedly installed at the bottom end of the threaded rod, and the second worm gear is fixedly installed on the outer side of the second rotating shaft. The second worm is rotatably installed on one side of the inner wall of the base. The second worm gear and the second worm are connected by a transmission connection. A third rotating shaft is fixedly installed at one end of the second worm. One end of the third rotating shaft passes through one side of the base and is fixedly installed with a handle. The bottom end of the second rotating shaft is rotatably connected to the bottom end of the inner wall of the base. A vertical plate is fixedly installed on one side of the bottom end of the inner wall of the base. One end of the second worm is rotatably connected to one side of the vertical plate. The handle is circular. A circular groove matching the handle is provided on one side of the base. The handle is slidably connected to the inner wall of the circular groove. A pull groove is provided on one side of the handle, and a straight plate is installed in the pull groove.

[0012] In a preferred embodiment of this utility model, a protective frame is symmetrically fixedly installed on one side of the base. The protective frame is U-shaped. The outer side of the lifting frame is slidably connected to the inner wall of the protective frame. When the top of the inner wall of the protective frame is in contact with the top of the lifting frame, the brush head of the carbon brush slides against the conductive ring.

[0013] The beneficial effects of this utility model are as follows: This utility model, through the above design, provides a novel wireless transmission rotary diameter gauge. When replacing the carbon brush, rotating the handle drives the second rotating shaft to rotate via the cooperation of the second worm and the second worm wheel. The rotation of the second rotating shaft drives the sliding plate downwards via the threaded rod. The downward movement of the sliding plate causes the lifting frame to move downwards until the carbon brush and conductive ring are separated at a distance suitable for disassembly. After removing the bolts, the carbon brush and support plate can be removed together for replacement. After replacement, the brush is fixed again with bolts. After fixing, rotating the handle until the brush head of the carbon brush abuts against the conductive ring facilitates quick carbon brush replacement, resulting in lower maintenance costs and improved work efficiency. When rotational testing is required, simply start the servo motor. The servo motor drives the first rotating shaft to rotate via the cooperation of the first worm wheel and the first worm. The rotation of the first rotating shaft drives the rotating disk to achieve rotational adjustment via the support shaft, facilitating automatic rotation of the rotating disk for testing, thereby improving automation. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of a novel wireless transmission rotary diameter measuring instrument provided by an embodiment of the present invention;

[0016] Figure 2 A cross-sectional view of the rotating disk is provided for the embodiment of this utility model;

[0017] Figure 3 A cross-sectional view of the base is provided for an embodiment of this utility model;

[0018] Figure 4 A split view of the support plate and the lifting frame is provided for the embodiments of this utility model.

[0019] In the diagram: 110-Base; 111-Support shaft; 112-Reinforcing block; 120-Rotating disk; 121-Detection lens; 122-Conductive ring; 123-Protective ring; 130-Lifting frame; 131-Support plate; 132-Carbon brush; 133-Bolt; 140-First rotating shaft; 141-First worm gear; 142-First worm; 143-Servo motor; 150-Threaded rod; 151-Slide plate; 152-Guide rod; 153-Second rotating shaft; 154-Second worm gear; 155-Second worm; 156-Handle; 157-Protective frame. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0021] Please see Figure 1 and Figure 2 This utility model provides a technical solution: a novel wireless transmission rotary diameter measuring instrument, including a base 110, a support shaft 111 rotatably mounted on the top of the base 110, a drive assembly mounted on the bottom of the support shaft 111, a rotating disk 120 fixedly mounted on the outside of the support shaft 111, a plurality of detection lenses 121 fixedly mounted at equal intervals in a ring around the support shaft 111 on the top of the rotating disk 120, an annular groove provided at the bottom of the rotating disk 120, a conductive ring 122 fixedly mounted in the annular groove, the conductive ring 122 being electrically connected to the detection lenses 121, a lifting frame 130 mounted on one side of the top of the base 110, a groove provided on the top of the lifting frame 130, a support plate 131 installed in the groove, a carbon brush 132 fixedly mounted on the top of the support plate 131, the brush head of the carbon brush 132 slidingly abutting against the conductive ring 122.

[0022] In some specific implementation schemes, multiple reinforcing blocks 112 are fixedly installed on the outside of the support shaft 111. The top of the reinforcing block 112 is fixedly connected to the bottom of the rotating disk 120. One side of the bottom of the reinforcing block 112 is inclined. The setting of the reinforcing block 112 improves the support of the rotating disk 120, thereby improving the stability of the rotating disk 120.

[0023] In some specific implementations, a protective ring 123 is fixedly installed at the bottom of the rotating disk 120. The distance between the bottom of the protective ring 123 and the top of the base 110 is set between 20-25cm. The thickness of the protective ring 123 is about 5cm. The protective ring 123 is designed to prevent the risk of electric shock caused by a person's hand coming into contact with the conductive ring 122 when the bottom of the rotating disk 120 is touched, thereby improving safety.

[0024] Please see Figure 3 and Figure 4The drive assembly includes a first rotating shaft 140, a first worm gear 141, and a first worm 142. The base 110 is hollow. The first rotating shaft 140 is fixedly mounted on the bottom end of the support shaft 111. The bottom end of the first rotating shaft 140 passes through the top end of the base 110 and is rotatably connected to the bottom end of the inner wall of the base 110. The first worm gear 141 is fixedly mounted on the outer side of the first rotating shaft 140. A servo motor 143 is fixedly mounted on one side of the inner wall of the base 110. The output end of the servo motor 143 is fixedly connected to the first worm 142. The first worm gear 141 and the first worm 142 are connected by a transmission. One end of the first worm 142 is connected to the base 110. The inner wall of the base 110 is rotatably connected on one side. A controller that works with the servo motor 143 is provided on the outer side of the base 110. A threaded rod 150 is rotatably installed on the top of the inner wall of the base 110. A sliding plate 151 is threaded on the threaded rod 150. The lifting frame 130 is U-shaped. The bottom two sides of the lifting frame 130 slide through the top of the base 110 and are fixedly connected to the top of the sliding plate 151. An adjustment component is installed at the bottom of the threaded rod 150. A guide rod 152 is fixedly installed between the two sides of the inner wall of the base 110. The sliding plate 151 is slidably installed on the guide rod 152. The guide rod 152 is symmetrically arranged on both sides of the threaded rod 150.

[0025] In some specific implementations, a connecting wire is provided at the bottom of the carbon brush 132, and round holes that mate with the connecting wire are provided on the lifting frame 130 and the support plate 131. After the support plate 131 is inserted into the groove, it is fixedly connected to the lifting frame 130 by bolts 133. The diameter of the round hole is larger than the diameter of the connecting wire, so as to facilitate connection with an external power source through the connecting wire to energize the carbon brush 132.

[0026] In some specific embodiments, the adjusting assembly includes a second rotating shaft 153, a second worm gear 154, and a second worm 155. The second rotating shaft 153 is fixedly mounted at the bottom end of the threaded rod 150, and the second worm gear 154 is fixedly mounted on the outer side of the second rotating shaft 153. The second worm 155 is rotatably mounted on one side of the inner wall of the base 110. The second worm gear 154 and the second worm 155 are connected by a transmission. A third rotating shaft is fixedly mounted at one end of the second worm 155. One end of the third rotating shaft passes through one side of the base 110 and is fixedly mounted with a handle 156. The bottom end of the rotating shaft 153 is rotatably connected to the bottom end of the inner wall of the base 110. A vertical plate is fixedly installed on one side of the bottom end of the inner wall of the base 110. One end of the second worm gear 155 is rotatably connected to one side of the vertical plate. The handle 156 is circular. A circular groove matching the handle 156 is provided on one side of the base 110. The handle 156 is slidably connected to the inner wall of the circular groove. A pull groove is provided on one side of the handle 156. A straight plate is installed in the pull groove to facilitate the lifting of the lifting frame 130, which facilitates the installation and removal of the carbon brush 132, thereby facilitating later maintenance.

[0027] In some specific implementations, a protective frame 157 is symmetrically fixedly installed on one side of the base 110. The protective frame 157 is U-shaped. The outer side of the lifting frame 130 is slidably connected to the inner wall of the protective frame 157. When the top of the inner wall of the protective frame 157 is in contact with the top of the lifting frame 130, the brush head of the carbon brush 132 slides against the conductive ring 122. The protective frame 157 limits the lifting height of the lifting frame 130 to prevent the brush head of the carbon brush 132 from being squeezed and damaged by the conductive ring 122.

[0028] Working principle: When replacing carbon brush 132, rotating handle 156 drives second rotating shaft 153 to rotate through the cooperation of second worm gear 155 and second worm wheel 154. The rotation of second rotating shaft 153 drives slide plate 151 to move down through threaded rod 150. The movement of slide plate 151 drives lifting frame 130 to move down until carbon brush 132 is separated from conductive ring 122 at a distance that facilitates disassembly. After removing bolt 133, carbon brush 132 and support plate 131 can be removed together for replacement. After replacement, it is fixed again with bolt 133. After fixing, rotate handle 156 until brush head of carbon brush 132 abuts against conductive ring 122. When rotation detection is required, simply start servo motor 143. Servo motor 143 drives first rotating shaft 140 to rotate through the cooperation of first worm wheel 141 and first worm gear 142. The rotation of first rotating shaft 140 drives rotating disk 120 through support shaft 111 to achieve rotation adjustment.

[0029] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A novel wireless transmission rotary diameter measuring instrument, comprising a base, characterized in that, A support shaft is rotatably mounted on the top of the base, and a drive assembly is mounted on the bottom of the support shaft. A rotating disk is fixedly mounted on the outside of the support shaft. Multiple detection lenses are fixedly mounted equidistantly in a ring around the top of the rotating disk with the support shaft as the axis. An annular groove is provided at the bottom of the rotating disk, and a conductive ring is fixedly mounted in the annular groove. The conductive ring is electrically connected to the detection lens. A lifting frame is mounted on one side of the top of the base. A groove is provided on the top of the lifting frame, and a support plate is installed in the groove. A carbon brush is fixedly mounted on the top of the support plate, and the brush head of the carbon brush slides against the conductive ring.

2. The novel wireless transmission rotary diameter measuring instrument according to claim 1, characterized in that, Multiple reinforcing blocks are fixedly installed on the outside of the support shaft, and the top of the reinforcing blocks is fixedly connected to the bottom of the rotating disk.

3. The novel wireless transmission rotary diameter measuring instrument according to claim 1, characterized in that, A protective ring is fixedly installed at the bottom of the rotating disk, and the distance between the bottom of the protective ring and the top of the base is set between 20-25cm.

4. The novel wireless transmission rotary diameter measuring instrument according to claim 1, characterized in that, The drive assembly includes a first rotating shaft, a first worm gear, and a first worm. The base is hollow. The first rotating shaft is fixedly installed at the bottom end of the support shaft. The bottom end of the first rotating shaft passes through the top end of the base and is rotatably connected to the bottom end of the inner wall of the base. The first worm gear is fixedly installed on the outer side of the first rotating shaft. A servo motor is fixedly installed on one side of the inner wall of the base. The output end of the servo motor is fixedly connected to the first worm. The first worm gear and the first worm are connected by a transmission.

5. A novel wireless transmission rotary diameter measuring instrument according to claim 1, characterized in that, The bottom end of the carbon brush is provided with a connecting wire, and the lifting frame and the support plate are provided with round holes that mate with the connecting wire. After the support plate is inserted into the groove, it is fixedly connected to the lifting frame by bolts.

6. A novel wireless transmission rotary diameter measuring instrument according to claim 1, characterized in that, A threaded rod is rotatably installed on the top of the inner wall of the base, and a sliding plate is threaded onto the threaded rod. The lifting frame is U-shaped, and the bottom two sides of the lifting frame slide through the top of the base and are fixedly connected to the top of the sliding plate. An adjustment component is installed at the bottom of the threaded rod, and a guide rod is fixedly installed between the two sides of the inner wall of the base. The sliding plate is slidably installed on the guide rod.

7. A novel wireless transmission rotary diameter measuring instrument according to claim 6, characterized in that, The adjustment assembly includes a second rotating shaft, a second worm gear, and a second worm. The second rotating shaft is fixedly installed at the bottom end of the threaded rod, and the second worm gear is fixedly installed on the outer side of the second rotating shaft. The second worm is rotatably installed on one side of the inner wall of the base. The second worm gear and the second worm are connected by a transmission. A third rotating shaft is fixedly installed at one end of the second worm. One end of the third rotating shaft passes through one side of the base and is fixedly installed with a handle.

8. A novel wireless transmission rotary diameter measuring instrument according to claim 6, characterized in that, A protective frame is symmetrically fixedly installed on one side of the base. The protective frame is U-shaped, and the outer side of the lifting frame is slidably connected to the inner wall of the protective frame.

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