Premade vegetable sampling and detecting device

By designing an automated sampling device, the problem of low efficiency in existing pre-prepared food sampling devices has been solved, realizing automated sampling and filling of pre-prepared food, and improving the efficiency and safety of assembly line production.

CN223783949UActive Publication Date: 2026-01-09ZHEJIANG MAIZIMA FOOD TECH CO LTD
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Patent Information

Application Number
CN202520066858.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2026-01-09
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

Existing pre-prepared food sampling devices require manual operation, resulting in low sampling efficiency and failing to meet the high-efficiency requirements of assembly line processing.

Method used

An automated sampling system was designed, comprising a sampling tube, a sampling frame, a sampling cylinder, and a cylinder drive. This system achieves automated sampling and sample filling through mechanized assembly, reducing manual intervention.

Benefits of technology

It has enabled automated sampling and filling of pre-prepared dishes, significantly improving sampling efficiency and enhancing the efficiency and safety of assembly line production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a prefabricated vegetable sampling and detecting device which comprises a sampling pipe (2) arranged on the side portion of a tank body (1) and a sampling frame (8) located on the side portion of the tank body (1), a discharging port (3) is formed in the lower portion of the sampling pipe (2), a sampling air cylinder (4) is installed on the end portion of the sampling pipe (2), the extending end of the sampling air cylinder (4) is connected with a shaft rod (5), and two sets of plane plates (6) are arranged on the shaft rod (5). A material taking ring groove (7) is formed between the two groups of surface plates (6); a sample bottle feeding assembly (9) is arranged at one end of the sampling frame (8), a transverse rail (10) is arranged in the sampling frame (8), and a transverse displacement assembly (11) used for pushing sample bottles in the transverse rail (10) is further arranged in the sampling frame (8). According to the utility model, automatic sampling and sample filling can be realized, time and labor are saved, and the sampling efficiency is effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to prefabricated vegetable sampling equipment field, concretely relates to a prefabricated vegetable sampling detection device. BACKGROUND

[0002] In prior art, due to the large quantity and variety of prefabricated vegetables, in order to meet the batch production of prefabricated vegetables, a processing mode of assembly line type is needed to make quickly. In order to ensure food safety, sampling is needed during the prefabricated vegetable production process, and after prefabricated vegetable processing, it needs to be filled in a tank for storage, and sampling is needed during the storage process to determine whether the food is deteriorated. A prefabricated vegetable sampling device is disclosed in a Chinese utility model patent with the publication number CN222166642U, which discloses a prefabricated vegetable sampling detection device, comprising a storage tank, a sampling port is arranged on the side wall of the storage tank, the sampling port is arranged obliquely, a sleeve is sealingly inserted in the sampling port, a one-way sealing plate is arranged at the inner end of the sleeve, one end of the one-way sealing plate is hingedly connected with the sleeve, and a torsion spring is connected between the one-way sealing plate and the sleeve; the sampling detection device further comprises a sampling tube which is guidingly inserted in the sleeve, the sampling tube is rotatably arranged in the sleeve, the front end of the sampling tube has a sampling part, and the rear end of the sampling tube has a rotating part, the sampling part comprises a sampling head with an inner cavity, a sampling groove is formed in the side wall of the sampling head, a rubber sleeve is sleeved on the rear end of the sampling head, the rubber sleeve is sealingly attached to the inner side wall of the sleeve, and the sampling tube can be inserted into the tank by pushing the one-way sealing plate forward after being inserted into the sleeve; the outer diameter of the rubber sleeve is smaller than the outer diameter of the rear end of the sleeve, so that the sampling tube can freely move out of the sleeve when it is retracted backward. The sampling device needs to be manually sampled, and the sampled sample is put into a sealed tank, so the whole process still needs human intervention, which reduces the sampling efficiency. SUMMARY

[0003] The utility model discloses prefabricated vegetable sampling detection device, the utility model discloses can realize automatic sampling and fill the sample, save time and effort, effectively promote sampling efficiency.

[0004] The technical scheme of the utility model discloses prefabricated vegetable sampling detection device, including the sampling tube of setting in the side part of tank body and the sampling frame of being located in the side part of tank body, the lower part of sampling tube has the discharge gate, the end of sampling tube is installed with the sampling cylinder, the extension end of sampling cylinder is connected with the axle, and the two groups of plane boards are equipped on the axle, and the material taking ring groove is formed between the two groups of plane boards;The one end of sampling frame has sample bottle feeding assembly, and the horizontal rail is arranged in sampling frame, and the horizontal displacement assembly for pushing the sample bottle in horizontal rail is further arranged in sampling frame;The other end of sampling frame has the filling pipe, and the filling pipe is connected with the discharge gate through the pipeline.

[0005] In the prefabricated vegetable sampling detection device, the circumferential side of the sampling cylinder is provided with a sleeve ring, and the sleeve ring is connected with the end of the sampling tube through a bolt.

[0006] In the foregoing prefabricated food sampling and detecting device, the sample bottle feeding assembly comprises a bottle rack arranged at one end of the sampling rack, an upper portion of the bottle rack is provided with a straight channel for stacking sample bottles, a lower portion of the bottle rack is provided with a bottle moving chamber connected with the straight channel, one end of the bottle moving chamber is provided with a bottle pushing power element, and one end of the bottle moving chamber is provided with a limiting tube corresponding to one end of the transverse track.

[0007] In the foregoing prefabricated food sampling and detecting device, the bottle pushing power element comprises a bottle pushing cylinder arranged at one end of the bottle moving chamber, and a right-angle plate is arranged at an extending end of the bottle pushing cylinder.

[0008] In the foregoing prefabricated food sampling and detecting device, the transverse displacement assembly comprises a rodless cylinder arranged in the sampling rack, and a transverse moving plate for pushing the sample bottle is arranged at a moving end of the rodless cylinder; the bottom of the transverse track is provided with a clamping groove, and the transverse moving plate is arranged through the clamping groove.

[0009] In the foregoing prefabricated food sampling and detecting device, an out-of-bottle cylinder for pushing the sample bottle out is arranged in the sampling rack and below the feeding pipe.

[0010] In the foregoing prefabricated food sampling and detecting device, the sampling pipe comprises a first pipe body integrally formed with the tank body, a second pipe body is connected to one end of the first pipe body, the discharging port is arranged at a lower portion of the first pipe body, and the sampling cylinder is arranged at an end portion of the second pipe body.

[0011] Compared with the prior art, the prefabricated food sampling and detecting device has the following advantages:

[0012] 1. In the prefabricated food sampling and detecting device, prefabricated food products are stored in the tank body, the sample bottle feeding assembly moves the empty sample bottle out and falls in the transverse track, the transverse displacement assembly moves the empty sample bottle to below the feeding pipe, then the sampling cylinder is started to extend, drives the shaft rod and the plane plate to move into the tank body, the product material is squeezed into the sampling ring groove, then the sampling cylinder is reset to drive the product material into the sampling pipe, and the product material in the sampling ring groove enters the sample bottle through the discharging port; through the combined operation of the components, automatic sampling and sample filling are realized, time and labor are saved, and the sampling efficiency is effectively improved.

[0013] 2. In the transverse displacement assembly, the rodless cylinder drives the transverse moving plate to push the sample bottle to move, and the automation degree is effectively improved.

[0014] 3. The sampling cylinder is connected with the sampling pipe through a sleeve ring, and the sampling cylinder is convenient to disassemble and install. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic view of the prefabricated food sampling and detecting device;

[0016] Figure 2 It is a schematic view of the sampling pipe;

[0017] Figure 3 This is a schematic diagram of the shaft;

[0018] Figure 4 This is a schematic diagram showing the location of the straight passageway;

[0019] Figure 5 This is a schematic diagram of a bottle-pushing cylinder;

[0020] Figure 6 This is a schematic diagram of a lateral displacement component.

[0021] The markings in the attached diagram are as follows: 1-Tank body, 2-Sampling tube, 21-First tube body, 22-Second tube body, 3-Discharge port, 4-Sampling cylinder, 5-Shaft, 6-Flat plate, 7-Sampling ring groove, 8-Sampling rack, 81-Bottle discharge cylinder, 9-Sample bottle feeding assembly, 10-Transverse track, 11-Transverse displacement assembly, 12-Filling tube, 13-Ring, 91-Bottle rack, 92-Straight channel, 93-Bottle transfer chamber, 94-Bottle pushing power component, 95-Limiting tube, 96-Bottle pushing cylinder, 97-Right angle plate, 111-Rodless cylinder, 112-Transverse plate, 113-Slot. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments, but this should not be construed as limiting the present invention.

[0023] Example: A pre-prepared food sampling and testing device includes a sampling tube 2 located on the side of the tank 1 and a sampling rack 8 located on the side of the tank 1, as shown in the attached diagram. Figure 1 As shown, the tank contains pre-cooked food products, and a sampling tube 2 is located on the side of the tank 1. The sampling tube 2 includes a first tube 21 integrally formed with the tank 1, one end of which is connected to a second tube 22. The discharge port 3 is located at the lower part of the first tube 21, and the sampling cylinder 4 is located at the end of the second tube 22, facilitating the disassembly of the sampling tube and cleaning of its interior. The lower part of the sampling tube 2 has a discharge port 3, as shown in the attached diagram. Figure 2 As shown, a sampling cylinder 4 is installed at the end of the sampling tube 2. A collar 13 is provided on the circumferential side of the sampling cylinder 4. The collar 13 is connected to the end of the sampling tube 2 by bolts, facilitating the disassembly and installation of the sampling cylinder. A shaft 5 is connected to the extended end of the sampling cylinder 4, as shown in the attached diagram. Figure 3As shown, the shaft 5 is equipped with two sets of flat plates 6. The flat plates are circular plates with a diameter similar to the inner diameter of the sampling tube. The flat plates are made of stainless steel, and a material sampling annular groove 7 is formed between the two sets of flat plates 6. When the sampling cylinder drives the shaft to move inside the tank, the finished material is squeezed into the material sampling annular groove. Then, the sampling cylinder retracts and resets, driving the finished material into the sampling tube, and then it flows out through the outlet. A sampling frame 8 is installed on the side of the tank 1. One end of the sampling frame 8 has a sample bottle feeding component 9. A transverse track 10 is installed inside the sampling frame 8. The sampling frame 8 is also equipped with a transverse displacement component 11 for pushing the sample bottles in the transverse track 10. The other end of the sampling frame 8 has a loading pipe 12, which is connected to the outlet 3 via a pipeline.

[0024] The sample bottle feeding assembly 9 includes a bottle rack 91 at one end of the sampling frame 8, and the upper part of the bottle rack 91 has a straight channel 92 for stacking sample bottles, as shown in the attached figure. Figure 4 As shown, multiple empty sample bottles are stacked in the straight channel. The lower part of the bottle rack 91 has a bottle transfer chamber 93 connected to the straight channel 92. One end of the bottle transfer chamber 93 is equipped with a bottle pushing power component 94, and one end of the bottle transfer chamber 93 has a limiting tube 95 corresponding to one end of the transverse track 10. The bottle pushing power component 94 includes a bottle pushing cylinder 96 disposed at one end of the bottle transfer chamber 93, as shown in the attached figure. Figure 5 As shown, the extended end of the bottle-pushing cylinder 96 is provided with a right-angle plate 97. In the initial state, the straight part of the right-angle plate supports the sample bottle in the bottle-transfer chamber. When the bottle-pushing cylinder retracts, the sample bottle falls into the bottle-transfer chamber. When the bottle-pushing cylinder extends, it drives the upright part of the right-angle plate to push the sample bottle into the limiting tube. At the same time, the straight part of the right-angle plate seals the lower port of the bottle-transfer chamber. The diameter of the limiting tube opening is smaller than the width of the inner groove of the transverse track, so that when the sample bottle falls into the transverse track, the bottom of the sample bottle will not collide with the edge of the transverse track.

[0025] The lateral displacement assembly 11 includes a rodless cylinder 111 disposed within the sampling frame 8, as shown in the attached figure. Figure 6 As shown, the moving end of the rodless cylinder 111 is equipped with a transverse plate 112 for pushing the sample bottle; the bottom of the transverse track 10 is provided with a slot 113, through which the transverse plate 112 passes. The rodless cylinder drives the transverse plate to move within the slot, pushing the sample bottle to the filling position. Inside the sampling frame 8 and below the filling tube 12, there is a bottle ejection cylinder 81 for pushing out the sample bottle. To facilitate the removal of the sample bottle filled with sample, the bottle ejection cylinder pushes the sample bottle out.

[0026] The working principle of this utility model is as follows: The tank contains pre-cooked food products. The sample bottle feeding component moves the empty sample bottle out and places it in the horizontal track. The horizontal displacement component moves the empty sample bottle to the bottom of the filling tube. Then, the sampling cylinder is activated and extends, driving the shaft and flat plate to move into the tank. The finished product is squeezed into the sampling ring groove. After that, the sampling cylinder resets and drives the finished product into the sampling tube. The finished product in the sampling ring groove enters the sample bottle through the outlet. Through the combined operation of the components, automatic sampling and filling of samples are achieved, saving time and effort and effectively improving sampling efficiency.

Claims

1. A pre-prepared food sampling and testing device, comprising a sampling tube (2) disposed on the side of a tank (1) and a sampling rack (8) located on the side of the tank (1), characterized in that: The sampling tube (2) has a discharge port (3) at its lower part. A sampling cylinder (4) is installed at the end of the sampling tube (2). A shaft (5) is connected to the extended end of the sampling cylinder (4). Two sets of flat plates (6) are provided on the shaft (5). A sampling ring groove (7) is formed between the two sets of flat plates (6). One end of the sampling frame (8) has a sample bottle feeding assembly (9). A transverse track (10) is provided inside the sampling frame (8). A transverse displacement assembly (11) for pushing the sample bottle in the transverse track (10) is also provided inside the sampling frame (8). The other end of the sampling frame (8) has a loading tube (12). The loading tube (12) is connected to the discharge port (3) via a pipeline.

2. The pre-prepared food sampling and testing device according to claim 1, characterized in that: The sampling cylinder (4) has a collar (13) on its circumference, and the collar (13) is connected to the end of the sampling tube (2) by bolts.

3. The pre-prepared food sampling and testing device according to claim 1, characterized in that: The sample bottle feeding assembly (9) includes a bottle rack (91) with a sampling rack (8) at one end. The upper part of the bottle rack (91) is provided with a straight channel (92) for stacking sample bottles. The lower part of the bottle rack (91) is provided with a bottle transfer chamber (93) connected to the straight channel (92). One end of the bottle transfer chamber (93) is provided with a bottle pushing power component (94). One end of the bottle transfer chamber (93) has a limiting tube (95) corresponding to one end of the transverse track (10).

4. The pre-prepared food sampling and testing device according to claim 3, characterized in that: The bottle-pushing power component (94) includes a bottle-pushing cylinder (96) disposed at one end of the bottle-transferring chamber (93), and the extended end of the bottle-pushing cylinder (96) is provided with a right-angle plate (97).

5. The pre-prepared food sampling and testing device according to claim 1, characterized in that: The lateral displacement assembly (11) includes a rodless cylinder (111) disposed in the sampling rack (8), and the moving end of the rodless cylinder (111) is provided with a lateral shift plate (112) for pushing the sample bottle; the bottom of the lateral track (10) is provided with a slot (113), and the lateral shift plate (112) is disposed through the slot (113).

6. The pre-prepared food sampling and testing device according to claim 1, characterized in that: The sampling rack (8) is provided with a bottle ejection cylinder (81) located inside and below the loading tube (12) for ejecting the sample bottle.

7. The pre-prepared food sampling and testing device according to claim 1, characterized in that: The sampling tube (2) includes a first tube body (21) integrally formed with the tank body (1), one end of the first tube body (21) is connected to a second tube body (22), the discharge port (3) is located at the lower part of the first tube body (21), and the sampling cylinder (4) is located at the end of the second tube body (22).

Citation Information

Patent Citations

  • Premade vegetable sampling and detecting device

    CN222166642U