Steel bar sleeve crack detection device

The steel bar sleeve crack detection device, designed with a chain conveyor belt and limiting shaft, solves the problems of multiple detection steps and high time costs in the existing technology, and achieves efficient and stable sleeve crack detection.

CN223784164UActive Publication Date: 2026-01-09SUZHOU QUANTAI INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202423263576.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-01-09
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

In existing technologies, the inspection of rebar sleeves requires continuous rotation to observe whether there are cracks around them, which increases the number of inspection steps and time costs.

Method used

The design employs a chain conveyor belt and a limiting shaft, allowing the sleeve to rotate while moving. Combined with the design of a smart camera and a support clamp, this ensures testing stability and efficiency.

Benefits of technology

It reduces detection steps, lowers time costs, improves detection efficiency and the working stability of smart cameras, and increases the ease of installation and collection efficiency of the sleeve.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223784164U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of sleeve detection, and particularly relates to a reinforcing steel bar sleeve crack detection device which comprises a detection device main body, a chain type conveying belt main body is mounted at the top of the detection device main body; the top of the detection device main body is fixedly connected with an intelligent camera; a plurality of groups of limiting shaft main bodies are rotationally connected to the outer side of the chain type conveying belt main body; when a reinforcing steel bar sleeve is detected in a visual detection mode, the sleeve needs to be continuously rotated to observe whether cracks appear on the periphery or not, the detection steps are increased, and the time cost is increased, so that the limiting shaft body rotationally connected with the chain type conveying belt body is shifted through the teeth, the sleeve rotates while moving, and the detection accuracy is improved. The detection steps are reduced, and the time cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sleeve detection technical field, concretely is a reinforcing steel bar sleeve crack detection device. BACKGROUND

[0002] Reinforcing steel bar sleeve is a kind of mechanical connecting piece, is used to connect two reinforcing steels, its inside has the internal thread corresponding with reinforcing steel wire head thread, has the characteristics such as improving construction efficiency, improving connecting strength, reducing cost, is a kind of efficient, reliable reinforcing steel connecting mode, is widely used in various concrete structure engineering.

[0003] Reinforcing steel bar sleeve crack detection device is a kind of set specially used for detecting the surface crack of reinforcing steel bar sleeve, can accurately, quickly identify the surface crack of reinforcing steel bar sleeve, mainly judges by visual detection, infrared ranging technology and ultrasonic wave, and it is important to the connecting quality and safety of sleeve.

[0004] In prior art, when reinforcing steel bar sleeve is detected by visual detection, sleeve needs to be rotated to observe whether crack appears around, which increases detection steps and time cost;Therefore, a reinforcing steel bar sleeve crack detection device is provided for the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the deficiencies of prior art, solve at least one technical problem proposed in background art, the utility model provides a reinforcing steel bar sleeve crack detection device.

[0006] The utility model solves the technical scheme that the utility model discloses a reinforcing steel bar sleeve crack detection device, including detection device main part, the detection device main part top installs chain type conveyer belt main part, the detection device main part top is firmly connected with intelligent camera, the chain type conveyer belt main part outer side rotationally connected with multiple sets of limit shaft main part, the intelligent camera outside bottom is firmly connected with gear tooth, the chain type conveyer belt main part top is close to the gear tooth and is firmly connected with rack, the rack outside and gear tooth are engaged.

[0007] Preferably, the limit shaft main body is internally fixed with a connecting column; the connecting column is externally fixed with a plurality of telescopic columns; the telescopic column is externally provided with a return spring; the telescopic column is externally fixed with a supporting clamping plate; the supporting clamping plate is slidably arranged in the limit shaft main body.

[0008] Preferably, the supporting clamping plate is externally provided with a hollow groove; the hollow groove is rotatably connected with a rotating shaft.

[0009] Preferably, a storage tank is arranged inside the detection device body; a feeding port is arranged on one side of the detection device body; the feeding port is communicated with the storage tank; a discharging port is arranged on the bottom of the detection device body; and the discharging port is communicated with the storage tank.

[0010] Preferably, a limiting ring is fixed to the outside of the limiting shaft body; and the limiting ring is located above the teeth.

[0011] Preferably, an inclined plate is arranged on the inside of the storage tank.

[0012] Preferably, an illuminating device body is arranged on the outside of the detection device body and close to the intelligent camera.

[0013] The steel sleeve crack detection device has the advantages that:

[0014] The steel sleeve crack detection device has the advantages that:

[0015] The steel sleeve crack detection device has the advantages that: BRIEF DESCRIPTION OF DRAWINGS

[0016] The accompanying drawings, which are included to provide a further understanding of the present application and are incorporated in and constitute a part of this application, illustrate embodiments of the present application and serve to explain the principles of the present application.

[0017] In the drawings:

[0018] Figure 1 Fig. 1 is a perspective view of the detection device body in the present application;

[0019] Figure 2 Fig. 2 is a sectional view of the detection device body in the present application;

[0020] Figure 3 Fig. 3 is a structural view of the limiting shaft body in the present application;

[0021] Figure 4 Fig. 4 is an enlarged view of A in Fig. 3. Figure 2

[0022] ​In the diagram: 1. Detection device body; 11. Chain conveyor belt body; 12. Smart camera; 13. Limiting shaft body; 14. Tooth; 15. Rack; 2. Connecting column; 21. Telescopic column; 22. Return spring; 23. Support clamp; 3. Empty slot; 31. Rotating shaft; 4. Storage box; 41. Feed inlet; 42. Discharge outlet; 5. Limiting ring; 6. Inclined plate; 7. Lighting device body. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] like Figures 1-4 As shown, a rebar sleeve crack detection device includes a detection device body 1; a chain conveyor belt body 11 is mounted on the top of the detection device body 1; a smart camera 12 is fixedly connected to the top of the detection device body 1; multiple sets of limiting shaft bodies 13 are rotatably connected to the outer side of the chain conveyor belt body 11; teeth 14 are fixedly connected to the bottom outer side of the smart camera 12; a rack 15 is fixedly connected to the top of the chain conveyor belt body 11 near the teeth 14; the outer side of the rack 15 meshes with the teeth 14; during operation, the rebar sleeve to be detected is sleeved on the outer side of the limiting shaft body 13, and then the chain conveyor belt body 11 is driven to rotate, causing the rebar sleeve to be placed on the smart camera 12, which then aligns the sleeve with the camera. The sleeve is observed during the process. Simultaneously, when the chain conveyor body 11 moves the limiting shaft body 13 closer to the smart camera 12, the teeth 14 on the outer side of the limiting shaft body 13 will mesh with the rack 15 on the top of the chain conveyor body 11, causing the limiting shaft body 13 to rotate while moving. In the case of visual inspection of the rebar sleeve, this step requires continuous rotation of the sleeve to observe whether cracks appear around it, which increases the inspection steps and time costs. Therefore, by using the teeth 14 to move the limiting shaft body 13, which is rotatably connected to the chain conveyor body 11, the sleeve can rotate while moving, reducing the inspection steps and lowering the time cost.

[0025] like Figures 1-3As shown, the limiting shaft body 13 is internally connected with a connecting column 2; the connecting column 2 is externally connected with a plurality of telescopic columns 21; the telescopic column 21 is externally installed with a reset spring 22; the telescopic column 21 is externally connected with a supporting clamping plate 23; the supporting clamping plate 23 is internally slid in the limiting shaft body 13; when the sleeve is installed outside the limiting shaft body 13, the sleeve internally extrudes the supporting clamping plate 23, the connecting column 2 fixes the reset spring 22 and the telescopic column 21, and the supporting clamping plate 23 slides internally in the limiting shaft body 13, extruding the telescopic column 21 and the reset spring 22; when the installation is completed, the reset spring 22 rebounds to clamp the sleeve; when the sleeve is installed outside the limiting shaft body 13, the extrusion of the sleeve by the supporting clamping plate 23 makes the intelligent camera 12 more stable when observing the sleeve, and further improves the working efficiency of the intelligent camera 12.

[0026] As shown in the Figure 3 supporting clamping plate 23, the sleeve extrudes the rotating shaft 31, the rotating shaft 31 rotates in the hollow groove 3, and the sleeve enters the outside of the limiting shaft body 13 more smoothly; through the use of the rotating shaft 31 and the hollow groove 3, when the sleeve is installed outside the limiting shaft body 13, the rolling of the rotating shaft 31 improves the convenience and efficiency of installation, reduces the damage to the inner wall of the sleeve caused by the inner wall of the supporting clamping plate 23, and further increases the service life of the supporting clamping plate 23 of the device.

[0027] As shown in the Figures 1-2 the detection device body 1 is internally provided with a storage tank 4; the detection device body 1 is externally provided with an inlet 41 on one side; the inlet 41 is in communication with the storage tank 4; the detection device body 1 is externally provided with an outlet 42 at the bottom; the outlet 42 is in communication with the storage tank 4; when the sleeve is detected, it is located at the bottom of the chain conveyor body 11 due to the rotation of the chain conveyor body 11; when the sleeve enters the bottom of the chain conveyor body 11, it falls due to its own weight, improves the inlet 41 into the storage tank 4, and then is taken out from the outlet 42; this step collects the falling sleeve through the storage tank 4, increases the collection of the detected sleeve, and further improves the working efficiency.

[0028] As shown in the Figures 3-4As shown, a limiting ring 5 is fixedly connected to the outside of the limiting shaft body 13; the limiting ring 5 is located above the tooth 14; during operation, when the sleeve is installed on the outside of the limiting shaft body 13, the limiting ring 5 will limit the bottom of the sleeve. This step limits the sleeve by limiting the sleeve through the limiting ring 5, reducing the situation where the bottom of the sleeve touches the tooth 14 when the sleeve is installed, affecting the meshing with the rack 15, and improving the stability of the device.

[0029] like Figure 2 As shown, the storage box 4 is provided with an inclined plate 6 on the inner side; when the sleeve after the test is completed enters the storage box 4 during operation, the inclined plate 6 rolls the sleeve directly out of the storage box 4, which improves the speed of sleeve removal and improves work efficiency.

[0030] like Figure 1 As shown, an illumination device body 7 is provided on the outer side of the main body 1 of the detection device, close to the smart camera 12. When the smart camera 12 detects the sleeve during operation, the illumination device body 7 is turned on to illuminate the sleeve, and the better brightness increases the accuracy of the detection by the smart camera 12.

[0031] The working principle is that the steel sleeve to be detected is sleeved outside the limiting shaft body 13, then the chain conveying belt body 11 is driven to start rotating, the steel sleeve is observed by the intelligent camera 12, and when the chain conveying belt body 11 drives the limiting shaft body 13 to approach the intelligent camera 12, the teeth 14 outside the limiting shaft body 13 are meshed with the rack 15 at the top of the chain conveying belt body 11, so that the limiting shaft body 13 drives the sleeve to rotate while moving, and the sleeve is continuously rotated for observation when the steel sleeve is detected by visual detection, which increases the detection steps and improves the time cost, so the limiting shaft body 13 connected with the chain conveying belt body 11 is driven by the teeth 14 to rotate, so that the sleeve rotates while moving, which reduces the detection steps and reduces the time cost. When the sleeve is installed outside the limiting shaft body 13, the inside of the sleeve will extrude the supporting clamping plate 23, the connecting column 2 fixes the reset spring 22 and the telescopic column 21, so that the supporting clamping plate 23 slides to the inside of the limiting shaft body 13, extruding the telescopic column 21 and the reset spring 22, and the reset spring 22 rebounds to clamp the sleeve after installation. When the sleeve is installed outside the limiting shaft body 13, the extrusion of the sleeve by the supporting clamping plate 23 makes the observation of the sleeve by the intelligent camera 12 more stable, further improving the working efficiency of the intelligent camera 12. When the sleeve is limited by the supporting clamping plate 23, the sleeve will drive the rotating shaft 31, and the rotating shaft 31 rotates in the empty slot 3, so that the sleeve enters the outside of the limiting shaft body 13 more smoothly. Through the use of the rotating shaft 31 and the empty slot 3, when the sleeve is installed outside the limiting shaft body 13, the rolling of the rotating shaft 31 improves the convenience and efficiency of installation, while reducing the damage to the inner wall of the sleeve caused by the inner wall of the supporting clamping plate 23, further increasing the service life of the supporting clamping plate 23 of the device. When the sleeve is detected, it will be located at the bottom of the chain conveying belt body 11 due to its own weight, and will fall into the storage box 4 through the feeding port 41 and then be taken out from the discharging port 42. This step collects the falling sleeve through the storage box 4, increases the collection of the detected sleeve, and further improves the working efficiency. When the sleeve is installed outside the limiting shaft body 13, the limiting ring 5 limits the bottom of the sleeve. This step limits the sleeve by the limiting ring 5, reduces the situation that the bottom of the sleeve touches the teeth 14 when the sleeve is installed, affects the meshing with the rack 15, and improves the stability of the device. When the detected sleeve enters the storage box 4, the sleeve is directly rolled out of the storage box 4 through the inclined plate 6, improving the speed of taking out the sleeve and improving the working efficiency. When the intelligent camera 12 detects the sleeve, the lighting device body 7 is turned on to illuminate the sleeve.Better brightness increases the accuracy of the detection of the smart camera 12.

[0032] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.

Claims

1. A steel reinforcement sleeve crack detection apparatus comprising a detection apparatus body (1); characterised in that: The top of the detection device body (1) is provided with a chain conveyor body (11); the top of the detection device body (1) is fixedly connected with an intelligent camera (12); a plurality of limiting shaft bodies (13) are rotatably connected to the outer side of the chain conveyor body (11); the outer side of the intelligent camera (12) is fixedly connected with a gear tooth (14); the top of the chain conveyor body (11) is fixedly connected with a gear rack (15) near the gear tooth (14); the gear rack (15) is engaged with the gear tooth (14) on the outer side.

2. A steel reinforcement sleeve crack detection device according to claim 1, characterised in that: The limiting shaft body (13) is fixedly connected with a connecting column (2) inside; a plurality of telescopic columns (21) are fixedly connected to the outer side of the connecting column (2); a return spring (22) is mounted on the outer side of the telescopic column (21); a supporting clamping plate (23) is fixedly connected to the telescopic end of the telescopic column (21); the supporting clamping plate (23) slides inside the limiting shaft body (13).

3. A steel reinforcement sleeve crack detection device according to claim 2, characterised in that: The outer side of the supporting clamping plate (23) is provided with a hollow groove (3); a rotating shaft (31) is rotatably connected inside the hollow groove (3).

4. A steel reinforcement sleeve crack detection device according to claim 1, characterised in that: The inside of the detection device body (1) is provided with a storage box (4); a feeding port (41) is mounted on one side of the outer side of the detection device body (1); the feeding port (41) is communicated with the storage box (4); a discharging port (42) is formed on the bottom of the outer side of the detection device body (1); the discharging port (42) is communicated with the storage box (4).

5. A steel reinforcement sleeve crack detection device according to claim 1, characterised in that: The outer side of the limiting shaft body (13) is fixedly connected with a limiting ring (5); the limiting ring (5) is located above the gear tooth (14).

6. A steel reinforcement sleeve crack detection device according to claim 4, characterised in that: The inner side of the storage box (4) is provided with an inclined plate (6).

7. A steel reinforcement sleeve crack detection device according to claim 1, characterised in that: The outer side of the detection device body (1) is provided with an illumination device body (7) near the intelligent camera (12).