Power distribution box heat dissipation device

By combining water-cooling and air-cooling components, the problem of insufficient heat dissipation in the power distribution box is solved, achieving more efficient heat dissipation and a longer service life, while ensuring the safety and maintainability of the power distribution box.

CN223785632UActive Publication Date: 2026-01-09SUZHOU CHILYE GREEN TECH
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Patent Information

Application Number
CN202520286093.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2026-01-09
Estimated Expiration
2035-02-21

AI Technical Summary

Technical Problem

The simple heat dissipation slots of existing power distribution boxes cannot provide sufficient heat dissipation, resulting in poor performance of the power distribution boxes and shortening their service life.

Method used

The heat dissipation method combines water cooling structure and air cooling components. Initial cooling is achieved through liquid cooling plates and circulation channels, followed by further heat dissipation through air cooling components. A locking structure ensures the safety and maintainability of the protective door.

Benefits of technology

It significantly improves the heat dissipation performance of the power distribution box, extends its service life, and enhances its safety and usability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a power distribution box heat dissipation device, which comprises a power distribution box body, a heat conduction pad is fixedly connected between the inner walls of the power distribution box body, an electronic component and a current-carrying busbar are fixedly mounted on one side of the heat conduction pad, and insulation paper is fixedly connected to one side, far away from the electronic component and the current-carrying busbar, of the heat conduction pad. One side of the insulation paper is provided with a water cooling structure, the water cooling structure is used for cooling electronic components and current-carrying busbars, the interior of the distribution box body is provided with an air cooling assembly, the air cooling assembly is used for adjusting the temperature in the distribution box body, one side of the distribution box body is provided with a protective door, and the outer side of the protective door is provided with a locking structure. According to the utility model, the electronic components and the current-carrying busbar are cooled through the arranged water cooling structure, and the interior of the distribution box is further cooled in combination with the air cooling assembly, so that the heat dissipation performance of the distribution box is remarkably improved, the service life of the distribution box is prolonged, and the use performance of the distribution box is integrally improved.
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Description

Technical Field

[0001] This utility model relates to the field of power distribution box technology, specifically a power distribution box heat dissipation device. Background Technology

[0002] Distribution boxes are an important component of power distribution systems, primarily used to distribute power from one or more sources to multiple circuits. Their function is not only to manage the flow of power safely and efficiently, but also to provide necessary protection to ensure the safety of electrical equipment and personnel.

[0003] In existing distribution boxes, simple heat dissipation slots are usually used to cool the inside of the distribution box. However, these simple heat dissipation slots often cannot provide sufficient heat dissipation, which may result in poor performance of the distribution box, thereby reducing the heat dissipation of the distribution box and shortening its service life. To address this, we propose a heat dissipation device for distribution boxes. Utility Model Content

[0004] The purpose of this invention is to provide a heat dissipation device for a power distribution box to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a heat dissipation device for a power distribution box, comprising a power distribution box body, a thermally conductive pad fixedly connected between the inner walls of the power distribution box body, electronic components and current-carrying busbars fixedly mounted on one side of the thermally conductive pad, insulating paper fixedly connected to the side of the thermally conductive pad away from the electronic components and current-carrying busbars, a water-cooling structure provided on one side of the insulating paper for cooling the electronic components and current-carrying busbars, an air-cooling component provided inside the power distribution box body for regulating the internal temperature of the power distribution box body, a protective door provided on one side of the power distribution box body, and a locking structure provided on the outside of the protective door for locking the protective door.

[0006] As a further preferred embodiment of this technical solution, the water-cooling structure includes a liquid cooling plate, which is fixedly connected to one side of the insulating paper. A water inlet and a water exchange inlet are fixedly connected to one side of the liquid cooling plate. One end of the water inlet and the water exchange inlet both pass through the insulating paper and the thermal pad and extend to the outside of the power distribution box body.

[0007] As a further preferred embodiment of this technical solution, the liquid cooling plate has a circulation channel inside, and one end of the water inlet and the water exchange outlet communicates with the inside of the circulation channel.

[0008] As a further preferred embodiment of this technical solution, the air-cooled component includes a mounting slot, which is located on one side inside the power distribution box body. Fan blades are rotatably connected between the inner walls of the mounting slot, and a heat dissipation groove is provided on one side of the power distribution box body.

[0009] As a further preferred embodiment of this technical solution, a cooling motor is fixedly installed on one side of the power distribution box body, and the output end of the cooling motor extends into the interior of the mounting groove and is fixedly connected to the fan blade.

[0010] As a further preferred embodiment of this technical solution, the locking structure includes a lock box, which is fixedly connected to one side of the protective door. A sliding groove is provided on one side of the lock box, which communicates with the interior of the lock box and penetrates the protective door. A slider is slidably connected between the inner walls of the lock box. A push rod and a connecting rod are fixedly connected to both sides of the slider, respectively. The push rod and the connecting rod are slidably connected between the inner walls of the sliding groove. A lock groove is provided on one side of the interior of the power distribution box body.

[0011] As a further preferred embodiment of this technical solution, a locking block is fixedly connected to one end of the connecting rod, the locking block is in contact with the inner side of the locking groove, and a return spring is fixedly connected between the slider and the inner side of the lock box.

[0012] As a further preferred embodiment of this technical solution, two first connecting plates are fixedly connected to one side of the power distribution box body, and a rotating cylinder is fixedly connected to the top of each of the two first connecting plates. Two second connecting plates are fixedly connected to one side of the protective door, and a rotating block is fixedly connected to the bottom of each of the two second connecting plates. The two rotating blocks rotate between the inner walls of the two rotating cylinders respectively.

[0013] This utility model provides a heat dissipation device for a power distribution box, which has the following beneficial effects:

[0014] (1) This utility model cools down electronic components and current-carrying busbars by setting up a water-cooling structure, and at the same time, it further dissipates heat from the inside of the power distribution box by combining air-cooling components, thereby significantly improving the heat dissipation performance of the power distribution box. This not only extends the service life of the power distribution box, but also improves the overall performance of the power distribution box.

[0015] (2) This utility model allows the rotating blocks at the bottom of the two second connecting plates to rotate inside the rotating cylinder at the top of the two first connecting plates, thereby facilitating the user to open the protective door and maintain the inside of the distribution box. At the same time, a locking structure is used to lock the protective door to avoid unnecessary damage to the inside of the distribution box, ensuring the effectiveness of electronic components and current-carrying busbars, thereby improving the safety of the distribution box. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the internal structure of the power distribution box body of this utility model;

[0018] Figure 3This is a schematic diagram of the thermal pad structure of this utility model;

[0019] Figure 4 For the present utility model Figure 3 A schematic diagram of the structure at point A;

[0020] Figure 5 This is a schematic diagram of a half-section of the liquid cooling plate of this utility model;

[0021] Figure 6 This is a schematic diagram of the half-section structure of the protective door of this utility model;

[0022] Figure 7 This is a schematic diagram of the slider structure of this utility model;

[0023] In the diagram: 1. Distribution box body; 2. Protective door; 3. Lock box; 4. Cooling motor; 5. First connecting plate; 6. Rotary drum; 7. Second connecting plate; 8. Water inlet; 9. Water exchange port; 10. Fan blade; 11. Lock groove; 12. Heat dissipation groove; 13. Thermal pad; 14. Electronic components; 15. Liquid cooling plate; 16. Insulating paper; 17. Circulation channel; 18. Rotary block; 19. Push rod; 20. Slide groove; 21. Return spring; 22. Slider; 23. Locking block; 24. Mounting groove; 25. Current-carrying busbar; 26. Connecting rod. Detailed Implementation

[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0025] This utility model provides a technical solution: such as Figures 1-7 As shown, in this embodiment, a heat dissipation device for a power distribution box includes a power distribution box body 1. A thermally conductive pad 13 is fixedly connected between the inner walls of the power distribution box body 1. An electronic component 14 and a current-carrying busbar 25 are fixedly mounted on one side of the thermally conductive pad 13. An insulating paper 16 is fixedly connected to the side of the thermally conductive pad 13 away from the electronic component 14 and the current-carrying busbar 25. A water-cooling structure is provided on one side of the insulating paper 16. The water-cooling structure is used to cool the electronic component 14 and the current-carrying busbar 25. An air-cooling assembly is provided inside the power distribution box body 1. The component is used to regulate the internal temperature of the power distribution box body 1. A protective door 2 is provided on one side of the power distribution box body 1. A locking structure is provided on the outside of the protective door 2. The locking structure is used to lock the protective door 2. Two first connecting plates 5 are fixedly connected to one side of the power distribution box body 1. A rotating cylinder 6 is fixedly connected to the top of each of the two first connecting plates 5. Two second connecting plates 7 are fixedly connected to one side of the protective door 2. A rotating block 18 is fixedly connected to the bottom of each of the two second connecting plates 7. The two rotating blocks 18 rotate between the inner walls of the two rotating cylinders 6 respectively.

[0026] When the distribution box is cooled, the distribution box body 1 is first connected to an external power source. Then, the electronic components 14 and the current-carrying busbar 25 are activated. The electronic components 14 and the current-carrying busbar 25 generate heat, which is diffused into the interior of the distribution box body 1 by the heat-conducting pad 13. The insulating paper 16 ensures the safe operation of the electronic components 14 and the current-carrying busbar 25. Then, the water-cooling structure initially cools the electronic components 14 and the current-carrying busbar 25. Next, the air-cooling component further cools the interior of the distribution box body 1. Then, the rotating blocks 18 at the bottom of the two second connecting plates 7 rotate inside the rotating cylinders 6 at the top of the two first connecting plates 5, which makes it convenient for the user to open the protective door 2 for maintenance of the interior of the distribution box body 1. Finally, the locking structure locks the protective door 2 to ensure the safe operation of the interior of the distribution box body 1, thereby improving the performance of the distribution box.

[0027] like Figures 1-7 As shown, the water-cooled structure includes a liquid cooling plate 15, which is fixedly connected to one side of the insulating paper 16. A water inlet 8 and a water exchange inlet 9 are fixedly connected to one side of the liquid cooling plate 15. One end of the water inlet 8 and the water exchange inlet 9 passes through the insulating paper 16 and the heat-conducting pad 13 and extends to the outside of the power distribution box body 1. A circulation channel 17 is opened inside the liquid cooling plate 15, and one end of the water inlet 8 and the water exchange inlet 9 communicates with the inside of the circulation channel 17.

[0028] By connecting the water inlet 8 and the water outlet 9 to the external water inlet pipe and water outlet pipe respectively, the cooling water circulates inside the circulation channel 17, which allows the liquid cooling plate 15 to initially cool the inside of the power distribution box body 1, thereby improving the quality of use of the power distribution box.

[0029] like Figures 1-7 As shown, the air-cooled assembly includes a mounting slot 24, which is opened on one side inside the power distribution box body 1. A fan blade 10 is rotatably connected between the inner walls of the mounting slot 24. A heat dissipation slot 12 is opened on one side of the power distribution box body 1. A heat dissipation motor 4 is fixedly installed on one side of the power distribution box body 1. The output end of the heat dissipation motor 4 extends into the interior of the mounting slot 24 and is fixedly connected to the fan blade 10.

[0030] The cooling motor 4 drives the fan blades 10 to rotate inside the mounting slot 24, thereby dissipating the heat inside the power distribution box body 1 along the heat dissipation slot 12, thus improving the heat dissipation quality of the heat dissipation device.

[0031] like Figures 1-7As shown, the locking structure includes a lock box 3, which is fixedly connected to one side of the protective door 2. A sliding groove 20 is provided on one side of the lock box 3, which communicates with the interior of the lock box 3 and passes through the protective door 2. A slider 22 is slidably connected between the inner walls of the lock box 3. A push rod 19 and a connecting rod 26 are fixedly connected to both sides of the slider 22, respectively. The push rod 19 and the connecting rod 26 are slidably connected between the inner walls of the sliding groove 20. A lock groove 11 is provided on one side of the interior of the power distribution box body 1. A lock block 23 is fixedly connected to one end of the connecting rod 26. The lock block 23 contacts the inner side of the lock groove 11. A return spring 21 is fixedly connected between the slider 22 and the inner side of the lock box 3.

[0032] By pushing the push rod 19 to slide between the inner walls of the slide groove 20, the slider 22 is driven to move between the inner walls of the lock box 3, and the return spring 21 made of high carbon steel is pressed, so that the connecting rod 26 drives the lock block 23 to move. Then, the elasticity of the return spring 21 made of high carbon steel pushes the slider 22 to move, so that the connecting rod 26 drives the lock block 23 to be locked into the interior of the lock groove 11, thereby improving the protection of the distribution box.

[0033] This utility model provides a heat dissipation device for a power distribution box. The specific working principle is as follows: When the power distribution box is dissipating heat, the power distribution box body 1 is first connected to an external power source. Then, the electronic components 14 and current-carrying busbars 25 are activated. The electronic components 14 and current-carrying busbars 25 generate heat, which is diffused into the interior of the power distribution box body 1 through the heat-conducting pad 13. The insulating paper 16 ensures the safe operation of the electronic components 14 and current-carrying busbars 25. Then, by connecting the water inlet 8 and water outlet 9 to the external water inlet and outlet pipes respectively, cooling water circulates within the circulation channel 17, allowing the liquid cooling plate 15 to initially cool the electronic components 14 and current-carrying busbars 25 inside the power distribution box body 1. Next, an external power source is connected via an external controller, which activates the cooling motor 4. The cooling motor 4 drives the fan blades 10 within the mounting slot 24. The rotation of the distribution box body 1 allows heat to be discharged along the heat dissipation groove 12, further cooling the interior of the distribution box body 1. Then, the rotating blocks 18 at the bottom of the two second connecting plates 7 rotate inside the rotating cylinder 6 at the top of the two first connecting plates 5, making it convenient for the user to open the protective door 2 for maintenance of the interior of the distribution box body 1. Next, by pushing the push rod 19 to slide between the inner walls of the slide groove 20, the slider 22 moves between the inner walls of the lock box 3, and presses the return spring 21 made of high carbon steel, causing the connecting rod 26 to move the locking block 23. Subsequently, the elasticity of the return spring 21 made of high carbon steel pushes the slider 22 to move, causing the connecting rod 26 to drive the locking block 23 into the lock groove 11, thereby locking the protective door 2 and ensuring the safe operation of the distribution box body 1. This completes the heat dissipation of the distribution box.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A heat dissipation device for a power distribution box, comprising a power distribution box body (1), characterized in that: A heat-conducting pad (13) is fixedly connected between the inner walls of the power distribution box body (1). An electronic component (14) and a current-carrying busbar (25) are fixedly installed on one side of the heat-conducting pad (13). An insulating paper (16) is fixedly connected to the side of the heat-conducting pad (13) away from the electronic component (14) and the current-carrying busbar (25). A water-cooling structure is provided on one side of the insulating paper (16). The water-cooling structure is used to cool the electronic component (14) and the current-carrying busbar (25). An air-cooling component is provided inside the power distribution box body (1). The air-cooling component is used to regulate the temperature inside the power distribution box body (1). A protective door (2) is provided on one side of the power distribution box body (1). A locking structure is provided on the outside of the protective door (2). The locking structure is used to lock the protective door (2).

2. The heat dissipation device for a power distribution box according to claim 1, characterized in that: The water-cooled structure includes a liquid cooling plate (15), which is fixedly connected to one side of the insulating paper (16). A water inlet (8) and a water exchange inlet (9) are fixedly connected to one side of the liquid cooling plate (15). One end of the water inlet (8) and the water exchange inlet (9) both pass through the insulating paper (16) and the heat-conducting pad (13) and extend to the outside of the power distribution box body (1).

3. The heat dissipation device for a power distribution box according to claim 2, characterized in that: The liquid cooling plate (15) has a circulation channel (17) inside, and one end of the water inlet (8) and the water exchange port (9) is connected to the inside of the circulation channel (17).

4. The heat dissipation device for a power distribution box according to claim 1, characterized in that: The air-cooled assembly includes a mounting slot (24), which is located on one side inside the power distribution box body (1). Fan blades (10) are rotatably connected between the inner walls of the mounting slot (24), and a heat dissipation slot (12) is provided on one side of the power distribution box body (1).

5. A heat dissipation device for a power distribution box according to claim 4, characterized in that: A cooling motor (4) is fixedly installed on one side of the power distribution box body (1), and the output end of the cooling motor (4) extends into the interior of the mounting groove (24) and is fixedly connected to the fan blade (10).

6. The heat dissipation device for a power distribution box according to claim 1, characterized in that: The locking structure includes a lock box (3), which is fixedly connected to one side of the protective door (2). A sliding groove (20) is provided on one side of the lock box (3). The sliding groove (20) communicates with the interior of the lock box (3) and passes through the protective door (2). A slider (22) is slidably connected between the inner walls of the lock box (3). A push rod (19) and a connecting rod (26) are fixedly connected on both sides of the slider (22). The push rod (19) and the connecting rod (26) are slidably connected between the inner walls of the sliding groove (20). A lock groove (11) is provided on one side of the inside of the power distribution box body (1).

7. A heat dissipation device for a power distribution box according to claim 6, characterized in that: One end of the connecting rod (26) is fixedly connected to a locking block (23), the locking block (23) is in contact with the inner side of the locking groove (11), and a return spring (21) is fixedly connected between the slider (22) and the inner side of the lock box (3).

8. A heat dissipation device for a power distribution box according to claim 1, characterized in that: Two first connecting plates (5) are fixedly connected to one side of the power distribution box body (1). A rotating cylinder (6) is fixedly connected to the top of each of the two first connecting plates (5). Two second connecting plates (7) are fixedly connected to one side of the protective door (2). A rotating block (18) is fixedly connected to the bottom of each of the two second connecting plates (7). The two rotating blocks (18) rotate between the inner walls of the two rotating cylinders (6).