Shampoo blending reaction kettle capable of filling

By designing a fillerable shampoo mixing reactor and utilizing crushing and screening mechanisms to process particulate raw materials, the problems of clogging and low melting efficiency were solved, achieving efficient particulate raw material processing and improved product quality.

CN223788499UActive Publication Date: 2026-01-13广东优尚化妆品有限公司
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Patent Information

Application Number
CN202520124229.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-01-13
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

In existing shampoo mixing reactors, particulate materials can easily clog the packing tubes during the packing process, affecting packing efficiency. Furthermore, uncrushed particulate materials entering the reactor can affect the melting effect and product quality.

Method used

A fillerable shampoo mixing reactor was designed, comprising first and second crushing mechanisms, an intermittent mechanism, and a crushing mechanism. The crushed particulate raw material is transported by a blower, and uncrushed particles are shielded by a baffle controlled by a cylinder. Multiple crushing and screening are achieved by using a motor to stir and a filter screen.

Benefits of technology

It improves the filling efficiency and melting efficiency of granular raw materials, reduces the risk of clogging, shortens the stirring time, and ensures product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of shampoo blending reaction kettles, and particularly relates to a shampoo blending reaction kettle capable of being filled, which comprises a filling barrel, a first crushing mechanism is arranged at the top of the filling barrel, a second crushing mechanism is arranged in an inner cavity of the filling barrel, one side of the filling barrel is fixedly communicated with a first conveying pipe, and the other side of the filling barrel is fixedly communicated with a second conveying pipe. One end of the first conveying pipe is fixedly communicated with a fan, the output end of the fan is fixedly connected with a second conveying pipe, one end of the second conveying pipe is fixedly communicated with a reaction kettle body, and a discontinuous mechanism is arranged at the top of the filling barrel. A pneumatic push rod can be driven by an air cylinder in the interruption mechanism to push a partition plate to descend along the surface of a limiting rod to extend into an inner cavity of a filling barrel, an end opening of a first conveying pipe is shielded, extracted raw materials fall off, particle raw materials which are not completely crushed can be crushed twice or multiple times through a second crushing mechanism, and the crushing efficiency is improved. And the effect of improving the raw material filling efficiency is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of shampoo mixing reactors, specifically a fillerable shampoo mixing reactor. Background Technology

[0002] Shampoo formulation is a relatively complex process involving the selection and proportioning of various raw materials. A shampoo formulation reactor is a specialized piece of equipment used in the production of daily chemical products such as shampoo. It involves pouring various raw materials (such as surfactants, thickeners, humectants, and conditioning agents) into the reactor and then heating and stirring them to ensure that the raw materials react fully and mix evenly, ultimately resulting in a shampoo product that meets quality requirements.

[0003] Shampoo formulations contain some granular ingredients. However, most reactors use packing tubes to fill the inner cavity of the reactor with granular materials. When a large amount of granular material enters the packing tube, it can easily cause blockage and affect the efficiency of the packing. In addition, a large amount of uncrushed granular material enters the reactor, affecting the melting efficiency of the raw materials and requiring a longer stirring time. Utility Model Content

[0004] To address the shortcomings of existing technologies, when a large amount of granular raw materials enter the packing tube, it can easily lead to blockage of the packing tube and affect the efficiency of the packing. On the other hand, a large amount of uncrushed granular raw materials entering the reactor can affect the melting efficiency of the raw materials and require a long stirring time. This utility model proposes a packing-compatible shampoo mixing reactor.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a fillerable shampoo mixing reactor, including a filler cylinder, a first crushing mechanism provided at the top of the filler cylinder, a second crushing mechanism provided in the inner cavity of the filler cylinder, a first conveying pipe fixedly connected to one side of the filler cylinder, a blower fixedly connected to one end of the first conveying pipe, a second conveying pipe fixedly connected to the output end of the blower, a reactor body fixedly connected to one end of the second conveying pipe, and an intermittent mechanism provided at the top of the filler cylinder;

[0006] The intermittent mechanism includes a support, one side of which is fixedly connected to the top of the packing cylinder. A cylinder is fixedly installed on one side of the support, and a pneumatic push rod is fixedly connected to the output end of the cylinder. A partition is fixedly connected to one end of the pneumatic push rod. The surface of the partition is slidably connected to the inner cavity of the packing cylinder. A limit rod is slidably connected to the inner cavity of the partition, and one end of the limit rod is fixedly connected to the top of the packing cylinder.

[0007] Preferably, a return spring is sleeved on the surface of the limiting rod, one end of the return spring is fixedly connected to the top of the packing cylinder, and the other end of the return spring is fixedly connected to one side of the partition.

[0008] Preferably, the first crushing mechanism includes a feed pipe, one side of which is fixedly connected to the top of the packing cylinder, and the other side of which is fixedly connected to the guide hopper. The inner cavity of the feed pipe is rotatably connected to a drive roller and a driven roller.

[0009] Preferably, one end of the driving roller is fixedly connected to a driving gear, and one end of the driven roller is fixedly connected to a driven gear. The teeth of the driving gear and the teeth of the driven gear mesh with each other. A first motor is fixedly installed on the top of the packing cylinder, and the output end of the first motor is fixedly connected to one side of the driving gear.

[0010] Preferably, the inner wall of the packing cylinder is fixedly connected to an installation frame, the installation frame being L-shaped, and a filter screen being fixedly connected to the inner wall of the installation frame.

[0011] Preferably, the second crushing mechanism includes a second motor, the output end of which is fixedly connected to a drive shaft, one end of which is rotatably connected to the inner wall of the packing cylinder, a crusher is fixedly connected to the surface of the drive shaft, a crushing platform is fixedly connected to the inner wall of the packing cylinder, a crushing plate is fixedly connected to the inner wall of the crushing platform, and a guide plate is fixedly connected to one side of the crushing platform.

[0012] Preferably, a packing pipe is fixedly connected to the top of the reactor body, and a third motor is fixedly installed on the top of the reactor body.

[0013] The advantages of this utility model are:

[0014] This invention uses a first crushing mechanism to crush granular raw materials for the first time. The crushed raw materials can be transported to the inner cavity of the reactor body through a blower, a first conveying pipe, and a second conveying pipe. Water and liquid raw materials can be added through the packing pipe. A third motor stirs the raw materials to form shampoo. A cylinder in the intermittent mechanism drives a pneumatic pusher to push a partition plate down along the surface of a limiting rod to the inner cavity of the packing cylinder, blocking the port of the first conveying pipe and causing the extracted raw materials to fall. The second crushing mechanism can crush the incomplete granular raw materials a second or multiple times, improving the powdering effect of the raw materials. A return spring can improve the reset effect of the partition plate. This achieves the effect of crushing and screening the granular raw materials of shampoo once or multiple times, improving the efficiency of the raw material packing. It solves the problems that when a large amount of granular raw materials enter the packing pipe, it can easily cause blockage of the packing pipe, affecting the efficiency of the packing. On the other hand, a large amount of uncrushed granular raw materials entering the reactor affects the melting efficiency of the raw materials and requires a long stirring time. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a three-dimensional schematic diagram of the overall device of this utility model;

[0017] Figure 2 This is a three-dimensional schematic diagram of the discontinuous mechanism of this utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the packing cylinder of this utility model;

[0019] Figure 4 This is a schematic diagram of the arrangement of the driving roller and the driven roller of this utility model;

[0020] Figure 5 This is a schematic diagram of the second crushing mechanism of this utility model.

[0021] In the diagram: 1. Packing cylinder; 2. First conveying pipe; 3. Fan; 4. Second conveying pipe; 5. Reactor body; 6. First crushing mechanism; 601. Feed pipe; 602. Guide hopper; 603. Driving roller; 604. Driven roller; 605. Driving gear; 606. Driven gear; 607. First motor; 7. Second crushing mechanism; 701. Second motor; 702. Drive shaft; 703. Crusher; 704. Crushing table; 705. Crushing plate; 706. Guide plate; 8. Intermittent mechanism; 801. Support; 802. Cylinder; 803. Pneumatic push rod; 804. Partition plate; 805. Limiting rod; 9. Return spring; 10. Mounting frame; 11. Filter screen; 12. Packing pipe; 13. Third motor. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0023] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.

[0024] This application discloses a fillerable shampoo mixing reactor. (See also...) Figures 1 to 3 A fillerable shampoo mixing reactor includes a filler cylinder 1, a first crushing mechanism 6 at the top of the filler cylinder 1, the first crushing mechanism 6 including a feed pipe 601, one side of the feed pipe 601 being fixedly connected to the top of the filler cylinder 1, and the other side of the feed pipe 601 being fixedly connected to a guide hopper 602, a second crushing mechanism 7 in the inner cavity of the filler cylinder 1, a first conveying pipe 2 fixedly connected to one side of the filler cylinder 1, a blower 3 fixedly connected to one end of the first conveying pipe 2, a second conveying pipe 4 fixedly connected to the output end of the blower 3, a reactor body 5 fixedly connected to one end of the second conveying pipe 4, a filler pipe 12 fixedly connected to the top of the reactor body 5, a third motor 13 fixedly installed on the top of the reactor body 5, and an intermittent mechanism 8 at the top of the filler cylinder 1.

[0025] The intermittent mechanism 8 includes a support 801, one side of which is fixedly connected to the top of the packing cylinder 1. A cylinder 802 is fixedly mounted on one side of the support 801. A pneumatic push rod 803 is fixedly connected to the output end of the cylinder 802. A partition 804 is fixedly connected to one end of the pneumatic push rod 803. The surface of the partition 804 is slidably connected to the inner cavity of the packing cylinder 1. A limit rod 805 is slidably connected to the inner cavity of the partition 804. One end of the limit rod 805 is fixedly connected to the top of the packing cylinder 1. A return spring 9 is sleeved on the surface of the limit rod 805. One end of the return spring 9 is fixedly connected to the top of the packing cylinder 1, and the other end is fixedly connected to one side of the partition 804. This is a fillerable shampoo mixing reactor. The particulate raw materials in the shampoo pass through the feed hopper 602 and the feed pipe 60. 1. The material enters the inner cavity of the packing cylinder 1 and is first crushed by the first crushing mechanism 6. The crushed material is then transported to the inner cavity of the reactor body 5 through the blower 3, the first conveying pipe 2, and the second conveying pipe 4. Water and liquid materials can be added through the packing pipe 12. The material is stirred by the third motor 13 and mixed into shampoo. The cylinder 802 in the intermittent mechanism 8 drives the pneumatic push rod 803 to push the partition 804 down along the surface of the limiting rod 805 to the inner cavity of the packing cylinder 1, blocking the port of the first conveying pipe 2 and causing the extracted material to fall. The second crushing mechanism 7 can crush the incompletely crushed granular material a second time or multiple times to improve the powdering effect of the material. The reset spring 9 can improve the reset effect of the partition 804.

[0026] Reference Figure 3 and Figure 4 The inner cavity of the feed pipe 601 is rotatably connected to a drive roller 603 and a driven roller 604. One end of the drive roller 603 is fixedly connected to a drive gear 605, and one end of the driven roller 604 is fixedly connected to a driven gear 606. The teeth of the drive gear 605 and the driven gear 606 mesh with each other. A first motor 607 is fixedly installed on the top of the packing cylinder 1. The output end of the first motor 607 is fixedly connected to one side of the drive gear 605. Through the drive roller 603 and the driven roller 604, the output shaft of the first motor 607 can drive the drive gear 605 to rotate. Since the teeth of the drive gear 605 and the driven gear 606 mesh with each other, the drive gear 605 rotates while driving the driven gear 606 to rotate. While the drive gear 605 and the driven gear 606 rotate relative to each other, the drive roller 603 and the driven roller 604 rotate relative to each other to perform the first crushing and feeding of the granular raw material, thereby improving the efficiency of the packing.

[0027] Reference Figure 3An installation frame 10 is fixedly connected to the inner wall of the packing cylinder 1. The installation frame 10 is L-shaped and a filter screen 11 is fixedly connected to the inner wall of the installation frame 10. The L-shaped installation frame 10 is fixedly connected to the inner wall of the packing cylinder 1 and close to the inner port of the first conveying pipe 2. The filter screen 11 can screen and block the raw material initially crushed by the first crushing mechanism 6, so that the incomplete crushed particles cannot enter the first conveying pipe 2. When the intermittent mechanism 8 is activated, the incomplete crushed particles fall off and are subjected to secondary or multiple crushing processes by the second crushing mechanism 7.

[0028] Reference Figure 3 and Figure 5 The second crushing mechanism 7 includes a second motor 701. The output end of the second motor 701 is fixedly connected to a drive shaft 702. One end of the drive shaft 702 is rotatably connected to the inner wall of the packing cylinder 1. A crusher 703 is fixedly connected to the surface of the drive shaft 702. A crushing table 704 is fixedly connected to the inner wall of the packing cylinder 1. A crushing plate 705 is fixedly connected to the inner wall of the crushing table 704. A guide plate 706 is fixedly connected to one side of the crushing table 704. When the intermittent mechanism 8 is activated through the second crushing mechanism 7, the raw material blocked by the filter screen 11 falls down. The incompletely crushed raw material is guided into the inner cavity of the crushing table 704 through the guide plate 706. The second motor 701 can drive the drive shaft 702 to drive the crusher 703 to rotate. The incompletely crushed raw material is crushed twice or multiple times between the crusher 703 and the crushing plate 705. When the intermittent mechanism 8 is closed, a negative pressure is generated again at the port of the first conveying pipe 2 to extract the powder raw material that has been crushed multiple times in the inner cavity of the packing cylinder 1.

[0029] Working principle: The granular raw material in the shampoo enters the inner cavity of the packing cylinder 1 through the guide hopper 602 and the feed pipe 601. The output shaft of the first motor 607 can drive the drive gear 605 to rotate. Since the teeth of the drive gear 605 and the driven gear 606 mesh with each other, the drive gear 605 rotates while driving the driven gear 606 rotates. At the same time, the drive gear 605 and the driven gear 606 rotate relative to each other, causing the drive roller 603 and the driven roller 604 to rotate relative to each other, which crushes the granular raw material for the first time and improves the efficiency of the packing. The raw material that has been crushed and formed in the first stage is transported to the inner cavity of the reactor body 5 through the blower 3, the first conveying pipe 2 and the second conveying pipe 4. The filter screen 11 can screen and block the raw material that has been initially crushed by the first crushing mechanism 6, so that the incompletely crushed granular raw material cannot enter the first conveying pipe. 2. The cylinder 802 in the intermittent mechanism 8 drives the pneumatic push rod 803 to push the partition 804 down along the surface of the limiting rod 805 to the inner cavity of the packing cylinder 1, blocking the port of the first conveying pipe 2, so that the incompletely crushed raw material falls down. The incompletely crushed raw material is guided into the inner cavity of the crushing table 704 by the guide plate 706. The second motor 701 drives the drive shaft 702 to drive the crusher 703 to rotate. The incompletely crushed raw material is crushed twice or multiple times between the crusher 703 and the crushing plate 705. When the intermittent mechanism 8 is closed, a negative pressure is generated again at the port of the first conveying pipe 2, which draws the powder raw material that has been crushed multiple times in the inner cavity of the packing cylinder 1 into the reactor body 5. Water and liquid raw materials can be added through the packing pipe 12. The raw materials are stirred by the third motor 13 to prepare shampoo.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A fillable shampoo dispensing reactor characterized by: The utility model provides a kind of filling cylinder (1), the top of the filling cylinder (1) is provided with first crushing mechanism (6), the inner chamber of the filling cylinder (1) is provided with second crushing mechanism (7), one side of the filling cylinder (1) is fixedly communicated with first conveying pipe (2), one end of the first conveying pipe (2) is fixedly communicated with fan (3), the output end of the fan (3) is fixedly connected with second conveying pipe (4), one end of the second conveying pipe (4) is fixedly communicated with reaction kettle body (5), the top of the filling cylinder (1) is provided with intermittent mechanism (8); The intermittent mechanism (8) includes a bracket (801), one side of the bracket (801) is fixedly connected to the top of the filling cylinder (1), a pneumatic cylinder (802) is fixedly installed on one side of the bracket (801), a pneumatic push rod (803) is fixedly connected to the output end of the pneumatic cylinder (802), a partition plate (804) is fixedly connected to one end of the pneumatic push rod (803), the surface of the partition plate (804) is slidingly connected to the inner chamber of the filling cylinder (1), a limiting rod (805) is slidingly connected to the inner chamber of the partition plate (804), one end of the limiting rod (805) is fixedly connected to the top of the filling cylinder (1).

2. A fillable shampoo dispensing reaction vessel according to claim 1, wherein: The surface of the limiting rod (805) is sleeved with a return spring (9), one end of the return spring (9) is fixedly connected to the top of the filling cylinder (1), and the other end of the return spring (9) is fixedly connected to one side of the partition plate (804).

3. The filling shampoo cream compounding reactor according to claim 1, characterized in that: The first crushing mechanism (6) includes a feed pipe (601), one side of the feed pipe (601) is fixedly communicated with the top of the filling cylinder (1), the feed pipe (601) is fixedly connected to a material guide hopper (602), and the inner chamber of the feed pipe (601) is rotatably connected with a driving roller (603) and a driven roller (604).

4. A fillable shampoo dispensing reaction vessel according to claim 3, wherein: One end of the driving roller (603) is fixedly connected with a driving gear (605), one end of the driven roller (604) is fixedly connected with a driven gear (606), the teeth of the driving gear (605) and the teeth of the driven gear (606) are meshed with each other, a first motor (607) is fixedly installed on the top of the filling cylinder (1), and the output end of the first motor (607) is fixedly connected with one side of the driving gear (605).

5. The fillable shampoo dispensing reaction vessel of claim 1, wherein: The inner wall of the filling cylinder (1) is fixedly connected with a mounting frame (10), the mounting frame (10) is L-shaped, and the inner wall of the mounting frame (10) is fixedly connected with a filter screen (11).

6. The fillable shampoo dispensing reaction vessel of claim 1, wherein: The second crushing mechanism (7) includes a second motor (701), the output end of the second motor (701) is fixedly connected with a transmission shaft (702), one end of the transmission shaft (702) is rotatably connected to the inner wall of the filling cylinder (1), the surface of the transmission shaft (702) is fixedly connected with a crusher (703), the inner wall of the filling cylinder (1) is fixedly connected with a crushing table (704), the inner wall of the crushing table (704) is fixedly connected with a crushing plate (705), and one side of the crushing table (704) is fixedly connected with a material guide plate (706).

7. The fillable shampoo dispensing reaction vessel of claim 1, wherein: The top of the reactor body (5) is fixedly communicated with a filler pipe (12), and the top of the reactor body (5) is fixedly installed with a third motor (13).