Intelligent multifunctional intermittent experiment coating machine

Abstract

The utility model provides an intelligent multifunctional intermittent experiment coating machine which comprises a coating assembly, and the coating assembly comprises a coating platform, a lifting seat, a first adjusting rod, a comma scraper, a coating roller, a rubber roller, an adjusting motor, two adjusting seats, a third adjusting rod and a motor frame. And two supporting seats are symmetrically and fixedly connected to the upper surface of the coating platform. By rotating the first adjusting rod, the first adjusting rod drives the lifting seat to move in the vertical direction, the lifting seat drives the comma scraper, the comma scraper can be adjusted to make contact with the coating roller, and therefore during coating operation, the comma scraper rotates and makes contact with the coating roller, and the comma scraper can scrape off a coating on the coating roller; when the coating machine continuously works, the coating roller can intermittently coat a base material, so that the intermittent coating function of the coating machine is realized, intermittent coating can be performed according to a preset interval, and different use requirements of users can be met.

Description

TECHNICAL FIELD

[0001] The utility model relates to a coating machine, concretely is intelligent multifunctional intermittent experiment coating machine, belongs to coating machine technical field. BACKGROUND

[0002] The coating machine is mainly used for the surface coating process production of film, paper and the like, which coats a specified function glue, paint or ink and the like on the base material in roll form, and after drying, it is wound or cut into pieces. It adopts a special multifunctional coating head, can realize various forms of surface coating, and the winding and unwinding are both configured with full-speed automatic film connecting mechanism, and PLC program tension closed-loop automatic control. The coating machine is usually designed with efficient coating and drying system, can realize high-speed continuous production, and significantly improves the production efficiency. At the same time, many coating machines are equipped with automatic control system, which can realize full-automatic operation from base material feeding, coating, drying to winding, and reduces manual intervention.

[0003] The existing coating machine has some operation inconvenience in actual use, specifically, it is difficult to flexibly adjust the distance between the rubber roller and the coating roller according to the specific use requirement, the distance between the rubber roller and the coating roller directly affects the thickness and uniformity of the coating layer, since the existing coating machine lacks a convenient and accurate distance adjusting mechanism, the operator is difficult to quickly and accurately adjust to the most suitable distance when facing different coating tasks, and the existing coating machine also lacks a corresponding intermittent coating function, cannot intermittent coating according to the preset interval, and is difficult to meet the different use requirements of users, therefore, an intelligent multifunctional intermittent experiment coating machine is proposed. UTILITY MODEL CONTENTS

[0004] Therefore, the utility model provides an intelligent multifunctional intermittent experiment coating machine to solve or alleviate the technical problems in the prior art, at least provides a beneficial choice.

[0005] The technical scheme of the utility model embodiment is implemented as follows: an intelligent multifunctional intermittent experiment coating machine, comprising a coating assembly, the coating assembly comprises a coating platform, a lifting seat, a first adjusting rod, a comma doctor blade, a coating roller, a rubber roller, an adjusting motor, two adjusting seats, a third adjusting rod and a motor frame;

[0006] The upper surface of the coating platform is symmetrically fixedly connected with two supporting seats, the comma-shaped scraper is rotationally connected to the interiors of the two lifting seats, the bottom end of the first adjusting rod is rotationally connected to the upper surface of the lifting seat, the first adjusting rod is screwedly connected to the interior of the supporting seat, the coating roller is rotationally connected to the interior of the coating platform, the rubber roller is rotationally connected to the interiors of the two adjusting seats, the two adjusting motors are symmetrically mounted on one side of the coating platform through the two motor racks, one end of the third adjusting rod is fixedly connected to the motor shaft of the adjusting motor, and the adjusting seat is screwedly connected to the outer side wall of the third adjusting rod.

[0007] Further preferably, the two adjusting seats are symmetrically and slidably connected to the upper surface of the coating platform, and the lifting seat and the supporting seat are slidably connected.

[0008] Further preferably, the comma-shaped scraper is located above the coating roller, and the coating roller is located on one side of the rubber roller.

[0009] Further preferably, two dial gauges are symmetrically mounted on the adjacent surfaces of the two supporting seats, and the measuring ends of the dial gauges are attached to the outer side walls of the comma-shaped scraper.

[0010] Further preferably, the upper surface of the coating platform is symmetrically fixedly connected with two guide seats, the interiors of the guide seats are rotationally connected with second adjusting rods, and the interiors of the two guide seats are commonly mounted with a guide roller.

[0011] Further preferably, the end portion of the guide roller is in a rectangular shape and is slidably connected to the interior of the guide seat, and the guide roller is screwedly connected to the outer side wall of the second adjusting rod.

[0012] Further preferably, the rear surface of the coating platform is mounted with a machine body, the front surface of the machine body is mounted with a drying box, and the position of the drying box corresponds to the position of the guide roller.

[0013] Further preferably, the front surface of the machine body is respectively mounted with a winding deviation correction sensor, a winding air inflation shaft and a unwinding air inflation shaft, the lower surface of the machine body is mounted with a base, one side of the machine body is mounted with a touch screen and control buttons, and the front surface of the machine body is mounted with a direction-changing roller.

[0014] The embodiment of the utility model has the following advantages due to the adoption of the above technical scheme:

[0015] The utility model discloses a first adjusting rod is rotated, and first adjusting rod drives the lifting seat to move in the vertical direction, and the lifting seat drives the comma doctor blade, can adjust comma doctor blade and the contact of coating roll, and then when coating operation, comma doctor blade rotates and contacts coating roll, and comma doctor blade can scrape the coating on coating roll, because of the special shape of comma doctor blade, therefore can sectional type scrape the coating on coating roll, when the continuous work of coating machine, coating roll can carry out intermittent coating to base material, and then realizes the intermittent coating function of coating machine, can carry out intermittent coating according to the preset interval, to satisfy the different use demand of user.

[0016] Second, the utility model discloses an adjusting motor drives third adjusting rod to rotate, and third adjusting rod drives adjusting seat through the thread, and adjusting seat slides on the coating platform, and two adjusting seats drive rubber roller when moving, and then can flexibly the interval between rubber roller and coating roll according to actual use demand at this time, guarantees the thickness and uniformity of coating.

[0017] The above summary is only for the purpose of the description and is not intended to limit in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features will become apparent to those skilled in the art from the drawings and the following detailed description. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.

[0019] Figure 1 It is the structure diagram of the utility model discloses a kind of intelligent multifunctional intermittent experiment coating machine;

[0020] Figure 2 It is the installation position schematic view of the utility model's drying box;

[0021] Figure 3 It is the structure diagram of the utility model's coating assembly;

[0022] Figure 4 It is the installation position schematic view of the utility model's adjusting seat;

[0023] Figure 5 It is the substrate threading position schematic view of the utility model.

[0024] Reference numerals: 101, Coating assembly; 11, Coating platform; 12, Lifting seat; 13, Support seat; 14, First adjusting rod; 15, Dial indicator; 16, Comma doctor blade; 17, Coating roller; 18, Glue roller; 19, Guide roller; 20, Adjusting motor; 21, Guide seat; 22, Second adjusting rod; 23, Adjusting seat; 24, Third adjusting rod; 25, Motor frame; 31, Machine body; 32, Drying oven; 34, Base; 35, Control button; 36, Touch screen; 37, Rewinding correction sensor; 38, Directional roller; 39, Rewinding air shaft; 40, Unwinding air shaft. Detailed Implementation

[0025] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.

[0026] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0027] like Figures 1-5 As shown, this utility model embodiment provides an intelligent multi-functional intermittent experimental coating machine, including a coating assembly 101. The coating assembly 101 includes a coating platform 11, a lifting seat 12, a first adjusting rod 14, a comma-shaped scraper 16, a coating roller 17, a glue roller 18, an adjusting motor 20, two adjusting seats 23, a third adjusting rod 24, and a motor frame 25.

[0028] Two support seats 13 are symmetrically fixedly connected to the upper surface of the coating platform 11. A comma-shaped scraper 16 is rotatably connected to the interior of the two lifting seats 12. The bottom end of the first adjusting rod 14 is rotatably connected to the upper surface of the lifting seat 12. The first adjusting rod 14 is threadedly connected to the interior of the support seat 13. When the first adjusting rod 14 is rotated, because it is threadedly connected to the support seat 13, it causes the lifting seat 12 to move vertically. The lifting seat 12 then drives the comma-shaped scraper 16, allowing adjustment of the comma-shaped scraper. The doctor blade 16 contacts the coating roller 17. During the coating operation, the comma doctor blade 16 rotates and contacts the coating roller 17. The comma doctor blade 16 can scrape off the coating on the coating roller 17. Due to the special shape of the comma doctor blade 16, the coating on the coating roller 17 can be scraped off in segments. When the coating machine is working continuously, the coating roller 17 can perform intermittent coating on the substrate, thus realizing the intermittent coating function of the coating machine. Intermittent coating can be performed according to the preset interval, which can meet the different usage needs of users.

[0029] The coating roller 17 is rotatably connected to the inside of the coating platform 11. During the coating operation, the coating roller 17 is coated with paint.

[0030] The rubber roller 18 is rotationally connected to the interiors of two adjusting seats 23, two adjusting motors 20 are symmetrically installed on one side of the coating platform 11 through two motor frames 25, one end of the third adjusting rod 24 is fixedly connected to the motor shaft of the adjusting motor 20, the adjusting seat 23 is threadedly connected to the outer side wall of the third adjusting rod 24, the two adjusting seats 23 are symmetrically and slidingly connected to the upper surface of the coating platform 11, the lifting seat 12 is slidingly connected with the supporting seat 13, the third adjusting rod 24 is driven to rotate by the adjusting motor 20, the third adjusting rod 24 drives the adjusting seat 23 through threads, the adjusting seat 23 slides on the coating platform 11, the two adjusting seats 23 drive the rubber roller 18 when moving, and thus the distance between the rubber roller 18 and the coating roller 17 can be flexibly and neatly adjusted according to actual use requirements, so that the thickness and uniformity of the coating are ensured.

[0031] In one embodiment, the comma doctor blade 16 is located above the coating roller 17, the coating roller 17 is located on one side of the rubber roller 18, and the ends of the comma doctor blade 16, the coating roller 17 and the rubber roller 18 are all provided with transmission motors.

[0032] In one embodiment, two dial gauges 15 are symmetrically installed on the adjacent faces of the two supporting seats 13, and the measuring ends of the dial gauges 15 are attached to the outer side walls of the comma doctor blade 16.

[0033] In one embodiment, the upper surface of the coating platform 11 is fixedly connected with two guide seats 21, the second adjusting rod 22 is rotationally connected to the interiors of the guide seats 21, the guide roller 19 is jointly installed in the interiors of the two guide seats 21, the end of the guide roller 19 is rectangular and slidingly connected to the interiors of the guide seats 21, and the guide roller 19 is threadedly connected to the outer side walls of the second adjusting rod 22. The position of the guide roller 19 can be limited by the guide seats 21, and the position of the guide roller 19 can be adjusted by cooperating with the second adjusting rod 22, so that the guide roller 19 can vertically ascend and descend.

[0034] The second adjusting rod 22 is rotated to drive the guide roller 19 through threads, the guide roller 19 moves in the guide seat 21, and thus the height position of the guide roller 19 can be adjusted to facilitate the drying operation of the coated substrate.

[0035] In one embodiment, the rear surface of the coating platform 11 is provided with a machine body 31, the front surface of the machine body 31 is provided with a drying box 32, the position of the drying box 32 corresponds to the position of the guide roller 19, and thus the coated substrate can be guided by the guide roller 19 to be located at the middle position of the drying box 32.

[0036] The inside of the drying box 32 is provided with a heat source, and thus the coated substrate can be dried by the drying box 32.

[0037] In one embodiment, the front surface of the fuselage 31 is respectively provided with a winding deviation sensor 37, a winding air expansion shaft 39 and a unwinding air expansion shaft 40, the position of the dried base material can be monitored through the winding deviation sensor 37, and the winding air expansion shaft 39 and the unwinding air expansion shaft 40 can be arranged to realize the full automation operation of the base material feeding, coating, drying and winding.

[0038] The lower surface of the fuselage 31 is provided with a base 34, one side of the fuselage 31 is provided with a touch screen 36 and a control button 35, and the front surface of the fuselage 31 is provided with a direction-changing roller 38, which can guide the base material to realize automatic feeding and automatic winding.

[0039] The base material is threaded during work, the unwinding and mounting of the belt is mounted on the unwinding air expansion shaft 40, then passes through the direction-changing roller 38, the rubber roller 18, the guide roller 19, the drying box 32, the direction-changing roller 38 in turn, and finally is wound on the winding air expansion shaft 39, during the coating operation, the winding air expansion shaft 39 winds the base material, and the coating roller 17 performs coating operation on the base material, after coating, under the guidance of the guide roller 19, enters the drying box 32, the base material after coating is dried through the drying box 32, and finally the dried base material is wound on the winding air expansion shaft 39;

[0040] During the working process, intermittent coating can be performed according to requirements:

[0041] When the first adjusting rod 14 is rotated, the first adjusting rod 14 drives the lifting seat 12 to move in the vertical direction, the lifting seat 12 drives the comma doctor blade 16, the contact between the comma doctor blade 16 and the coating roller 17 can be adjusted, at this time the comma doctor blade 16 rotates and contacts the coating roller 17, the comma doctor blade 16 can segmentally remove the coating layer on the coating roller 17, and then the coating roller 17 can perform intermittent coating on the base material;

[0042] During the working process, the distance between the rubber roller 18 and the coating roller 17 can be adjusted according to requirements:

[0043] The third adjusting rod 24 is driven to rotate by the adjusting motor 20, the third adjusting rod 24 drives the adjusting seat 23 through threads, the adjusting seat 23 slides on the coating platform 11, and the two adjusting seats 23 drive the rubber roller 18 when moving, and then the distance between the rubber roller 18 and the coating roller 17 can be flexibly adjusted according to actual use requirements, so as to ensure the thickness and uniformity of the coating.

[0044] The above merely describes a specific implementation of the present application, but the protection scope of the present application is not limited thereto, and any skilled person in the art can easily think of various changes or replacements within the technical range disclosed by the present application, which should be encompassed in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. An intelligent multifunctional intermittent experiment coater comprising a coating assembly (101), characterized in that: The coating assembly (101) comprises a coating platform (11), a lifting seat (12), a first adjusting rod (14), a comma-shaped scraper (16), a coating roller (17), a rubber roller (18), an adjusting motor (20), two adjusting seats (23), a third adjusting rod (24) and a motor rack (25); The upper surface of the coating platform (11) is fixedly connected with two support seats (13) in a symmetrical manner, the comma-shaped scraper (16) is rotatably connected to the interiors of the two lifting seats (12), the bottom end of the first adjusting rod (14) is rotatably connected to the upper surface of the lifting seat (12), the first adjusting rod (14) is threadedly connected to the interior of the support seat (13), the coating roller (17) is rotatably connected to the interior of the coating platform (11), the rubber roller (18) is rotatably connected to the interiors of the two adjusting seats (23), the two adjusting motors (20) are symmetrically mounted on one side of the coating platform (11) through the two motor racks (25), one end of the third adjusting rod (24) is fixedly connected to the motor shaft of the adjusting motor (20), and the adjusting seat (23) is threadedly connected to the outer side wall of the third adjusting rod (24).

2. The intelligent multi-functional intermittent experiment coating machine according to claim 1, characterized in that: The two adjusting seats (23) are symmetrically and slidably connected to the upper surface of the coating platform (11), and the lifting seat (12) is slidably connected with the support seat (13).

3. The intelligent multi-functional intermittent experiment coating machine according to claim 1, characterized in that: The comma-shaped scraper (16) is located above the coating roller (17), and the coating roller (17) is located on one side of the rubber roller (18).

4. The intelligent multi-functional intermittent experiment coating machine according to claim 2, characterized in that: Two dial gauges (15) are symmetrically mounted on the adjacent surfaces of the two support seats (13), and the measuring end of the dial gauge (15) is attached to the outer side wall of the comma-shaped scraper (16).

5. The intelligent multi-functional intermittent experiment coating machine according to claim 1, characterized in that: The upper surface of the coating platform (11) is fixedly connected with two guide seats (21) in a symmetrical manner, the interior of the guide seat (21) is rotatably connected with a second adjusting rod (22), and the interiors of the two guide seats (21) are jointly mounted with a guide roller (19).

6. The intelligent multi-functional intermittent experiment coating machine according to claim 5, characterized in that: The end of the guide roller (19) is in a rectangular shape and is slidably connected to the interior of the guide seat (21), and the guide roller (19) is threadedly connected to the outer side wall of the second adjusting rod (22).

7. The intelligent multi-functional intermittent lab coater of claim 6, wherein: The rear surface of the coating platform (11) is mounted with a machine body (31), the front surface of the machine body (31) is mounted with a drying box (32), and the position of the drying box (32) corresponds to the position of the guide roller (19).

8. The intelligent multi-functional intermittent experiment coating machine according to claim 7, characterized in that: The front surface of the machine body (31) is respectively mounted with a winding deviation correction sensor (37), a winding air inflation shaft (39) and an unwinding air inflation shaft (40), the lower surface of the machine body (31) is mounted with a base (34), one side of the machine body (31) is mounted with a touch screen (36) and a control button (35), and the front surface of the machine body (31) is mounted with a direction-changing roller (38).

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