Impurity removal device for bulk dark tea processing

By combining the screening components with the blower, the problem of impurities being difficult to completely remove during the processing of dark tea is solved, achieving efficient impurity separation and removal, and improving the filtration efficiency and impurity removal effect of the impurity removal device.

CN223788907UActive Publication Date: 2026-01-13ZHEJIANG WUYI CAMEL JIULONG BRICK TEA CO LTD
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Patent Information

Application Number
CN202423308138.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-13
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In existing black tea processing equipment, impurities are difficult to remove completely, especially light impurities that tend to adhere to the surface of the filter plate, resulting in low filtration efficiency and poor impurity removal effect.

Method used

The design combines a screening component with a blower. The motor drives the screening cylinder to rotate, and the blower removes light impurities. The screening cylinder remains stationary to avoid clogging. The outer cylinder is used to collect impurities, and magnetic blocks seal the feed inlet to prevent raw materials from leaking out.

Benefits of technology

It improves the filtration efficiency and impurity removal effect of black tea, ensuring that impurities no longer enter the screening cylinder, and light impurities are effectively blown out, thus enhancing the overall performance of the impurity removal device.

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    Figure CN223788907U_ABST
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Abstract

The utility model discloses an impurity removal device for bulk dark tea processing, which belongs to the technical field of tea processing and comprises a bottom plate, an outer protection component is fixedly connected to the upper surface of the bottom plate, a screening component is fixedly mounted on one side of the outer protection component, a feed port is formed in the outer surface of the screening component, and a sealing component is fixedly connected to the inside of the feed port; a first motor is started through an arranged screening assembly and an external power source to drive a transmission rod to rotate, so that a screening net barrel rotates, impurities in dark green tea are screened out, in the rotating process, due to the fact that the dark green tea turns over repeatedly, the screening net barrel can be prevented from being blocked, and an outer barrel is in a static state; and meanwhile, in the rotating process of the screening net barrel, an external power source starts an air blower to blow the air into the screening net barrel, light impurities on the surface of the dark tea can be blown to the pore plate end on one side of the screening net barrel, and then the light impurities enter the outer barrel.
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Description

Technical Field

[0001] This utility model relates to the field of tea processing technology, specifically a purification device for processing loose black tea. Background Technology

[0002] Dark tea is a fermented tea mainly produced in Hunan, Yunnan, and Guangxi provinces of China. Its production process includes fixing, rolling, fermentation, and drying, resulting in a dark color, mellow taste, and unique aroma. Common types of dark tea include Pu'er tea (divided into raw and ripe varieties), Fu brick tea from Hunan, and Liubao tea from Guangxi. Dark tea is believed to aid digestion, lower cholesterol and promote weight loss, and has antioxidant properties. It is rich in nutrients and is widely loved.

[0003] An investigation revealed that a Chinese utility model discloses a purification device for black tea processing (publication number: CN218014058U), comprising a support frame. Several springs are fixedly connected to the top of the inner surfaces of both sides of the support frame. Connecting plates are respectively arranged near the top of the inner surfaces of both sides of the support frame. Two connecting plates are provided, and the opposite sides of the two connecting plates are respectively fixedly connected to one end of an adjacent set of springs. Ring-shaped components are rotatably connected to the opposite sides of the two connecting plates. A housing is provided between the two connecting plates. A vibration motor is fixedly connected to the center of the outer surface of one side of the housing, and a drive motor is arranged at the center of the outer surface of the other side of the housing. A connecting column is fixedly connected to the center of the side of the drive motor away from the housing. Filter plates are fixedly connected to the inner surfaces of both sides of the housing near the top and bottom, respectively. Two limiting blocks are symmetrically fixedly connected to the bottom side of the upper filter plate, and an electric push rod is fixedly connected to the other bottom side of the upper filter plate. A baffle is fixedly connected to the telescopic end of the electric push rod.

[0004] While the aforementioned patent facilitates the fixation of the relative positions of the connecting plate and the ring-shaped component through a rotating connection, thereby ensuring the stability of the outer shell, and the spring design ensures that when the outer shell drives the connecting plate to vibrate, the spring sways accordingly, and the support frame does not experience significant vibration, the rotating connection between the ring-shaped component and the connecting plate also allows the outer shell to drive the ring-shaped component to rotate while the connecting plate remains stationary. However, in the aforementioned patent, the outer shell and the filter plate rotate synchronously. Due to inertia, impurities that fall into the outer shell cannot completely fall off, causing them to re-enter the filter plate during rotation. This results in low filtration efficiency, and the lighter impurities inside the black tea tend to adhere to its surface, making it difficult to remove them through filtration alone, thus leading to poor impurity removal.

[0005] Therefore, this utility model provides a device for removing impurities during the processing of loose black tea to solve the above-mentioned problems. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] This invention provides a device for removing impurities during the processing of loose black tea, aiming to solve the problems mentioned in the background art.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, the present invention provides the following technical solution: including a base plate, an outer protective assembly fixedly connected to the upper surface of the base plate, a screening assembly fixedly installed on one side of the outer protective assembly, a feed inlet opened on the outer surface of the screening assembly, and a sealing assembly fixedly connected inside the feed inlet;

[0010] The screening assembly includes a first motor, one side of which is fixedly installed on one side of the outer protective assembly. A transmission rod is fixedly connected to the output end of the first motor, and a screening screen cylinder is fixedly connected to one end of the transmission rod. A blower is fixedly installed on one side of the screening screen cylinder.

[0011] As a preferred technical solution of this application, the outer protective assembly includes a support plate, the bottom end of which is fixedly connected to the upper surface of the base plate, a through groove is provided on the inner side of the support plate, a connecting rod is fixedly connected inside the through groove, an outer cylinder is fixedly connected to the inner end of the connecting rod, and an outlet is provided at one end of the lower surface of the outer cylinder.

[0012] As a preferred technical solution of this application, the sealing component includes a frame, the outer surface of the frame is fixedly connected to the inside of the feed inlet, the upper surface of the frame is provided with a slot, a magnetic block is engaged inside the slot, a sealing plate is fixedly connected to one side of the lower surface of the magnetic block, a first handle is fixedly connected to the upper surface of the sealing plate, and the magnetic block and the frame are in a magnetic attraction state.

[0013] As a preferred technical solution of this application, a square groove is provided on the upper surface of the outer cylinder, and a sealing component is fixedly connected inside the square groove.

[0014] As a preferred technical solution of this application, the sealing assembly includes a feeding frame, the outer surface of which is fixedly connected to the inside of a square groove, a sealing cover is snapped onto the upper surface of the feeding frame, and a second handle is fixedly connected to both sides of the sealing cover.

[0015] As a preferred technical solution of this application, one end of the screening cylinder is set as a solid plate and the other end is set as a perforated plate.

[0016] (III) Beneficial Effects

[0017] The screening assembly, powered by an external power source, starts the first motor, which drives the transmission rod to rotate, causing the screening cylinder to rotate and thus removing impurities from the black tea. During rotation, the black tea is repeatedly turned over, preventing the screening cylinder from clogging. The outer cylinder remains stationary, preventing impurities screened into the outer cylinder from re-entering the screening cylinder, ensuring filtration efficiency. Simultaneously, as the screening cylinder rotates, a blower powered by an external power source blows light impurities from the surface of the black tea into the perforated plate on one side of the screening cylinder, where they then enter the outer cylinder and are discharged through the impurity outlet, improving the impurity removal effect. Attached Figure Description

[0018] Figure 1 A schematic diagram of a purification device for processing loose-leaf dark tea;

[0019] Figure 2 This is a schematic diagram of the sieving screen cylinder in a purification device for processing loose black tea.

[0020] Figure 3 This is a schematic diagram of the outer cylinder in a purification device for processing loose black tea.

[0021] Figure 4 This is a schematic diagram of the internal structure of the outer cylinder in a purification device for processing loose black tea.

[0022] In the picture:

[0023] 1. Base plate; 2. First motor; 3. Transmission rod; 4. Screening cylinder; 5. Blower; 6. Support plate; 7. Connecting rod; 8. Outer cylinder; 9. Frame; 10. Magnetic block; 11. Sealing plate; 12. First handle; 13. Feed frame; 14. Sealing cover; 15. Second handle. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] This utility model provides a device for removing impurities during the processing of loose black tea, such as... Figure 1 - Figure 4 As shown, a cleaning device for processing loose black tea includes a base plate 1, an outer protective assembly fixedly connected to the upper surface of the base plate 1, a screening assembly fixedly installed on one side of the outer protective assembly, a feed inlet opened on the outer surface of the screening assembly, and a sealing assembly fixedly connected inside the feed inlet.

[0026] The screening assembly includes a first motor 2, one side of which is fixedly installed on one side of the outer protective assembly. The output end of the first motor 2 is fixedly connected to a transmission rod 3, and one end of the transmission rod 3 is fixedly connected to a screening screen cylinder 4. A blower 5 is fixedly installed on one side of the screening screen cylinder 4. When the external power supply starts the first motor 2, it drives the transmission rod 3 to rotate, causing the screening screen cylinder 4 to rotate, thereby screening out impurities in the black tea. During the rotation, the black tea is repeatedly turned over, which can prevent the screening screen cylinder 4 from clogging. The outer cylinder 8 is in a stationary state, which can prevent impurities screened into the outer cylinder 8 from re-entering the screening screen cylinder 4, thus ensuring filtration efficiency. At the same time, during the rotation of the screening screen cylinder 4, the blower 5, which is started by the external power supply, blows into its interior, which can blow light impurities on the surface of the black tea to the perforated plate end on one side of the screening screen cylinder 4, and then enter the outer cylinder 8 and be discharged from the impurity outlet, which can improve the impurity removal effect.

[0027] The outer protective assembly includes a support plate 6, the bottom end of which is fixedly connected to the upper surface of the base plate 1. A through groove is provided on the inner side of the support plate 6, and a connecting rod 7 is fixedly connected inside the through groove. An outer cylinder 8 is fixedly connected to the inner end of the connecting rod 7. An outlet for impurities is provided at one end of the lower surface of the outer cylinder 8. The support plate 6 supports the connecting rod 7, so that the outer cylinder 8 is at a suitable height and is fixed to prevent it from rotating with the screening screen cylinder 4, thus preventing impurities inside it from entering the screening screen cylinder 4. At the same time, the outlet for impurities is located at one end, which facilitates the flow of impurities and can guide the airflow of the blower 5, facilitating the smooth flow of light impurities.

[0028] The sealing assembly includes a frame 9, the outer surface of which is fixedly connected to the inside of the feed inlet. A slot is provided on the upper surface of the frame 9, and a magnetic block 10 is engaged inside the slot. A sealing plate 11 is fixedly connected to one side of the lower surface of the magnetic block 10, and a first handle 12 is fixedly connected to the upper surface of the sealing plate 11. The magnetic block 10 and the frame 9 are in a magnetic attraction state. After the black tea to be screened is added into the screening cylinder 4 through the feed inlet, the magnetic block 10 is engaged into the slot and is attracted to the slot. The sealing plate 11 is then connected and fixed to the frame 9, thereby sealing the feed inlet and preventing the black tea raw material inside the screening cylinder 4 from leaking out from here during the screening process.

[0029] A square groove is provided on the upper surface of the outer cylinder 8, and a sealing component is fixedly connected inside the square groove.

[0030] The sealing assembly includes a feed frame 13, the outer surface of which is fixedly connected to the inside of a square groove. A sealing cover 14 is snapped onto the upper surface of the feed frame 13. A second handle 15 is fixedly connected to both sides of the sealing cover 14. By holding the second handle 15, the sealing cover 14 is placed inside the feed frame 13, thereby sealing the feed frame 13 and preventing the airflow from the blower 5 from flowing out, which would result in insufficient removal of light impurities on the black tea.

[0031] One end of the screening cylinder 4 is set as a solid plate, and the other end is set as a perforated plate. A blower 5 is installed on the outside of the solid plate to blow air to one side of the perforated plate, which facilitates the outflow of light impurities.

[0032] Working steps: First, after adding the black tea to be screened into the screening cylinder 4 through the feed inlet, the magnetic block 10 is snapped into the slot and adsorbed inside the slot. The sealing plate 11 is then connected and fixed to the frame 9 to seal the feed inlet. Next, the second handle 15 is held to attach the sealing cover 14 to the feed frame 13 to seal the feed frame 13. Then, the external power supply starts the first motor 2, which drives the transmission rod 3 to rotate, causing the screening cylinder 4 to rotate and thus remove impurities from the black tea. Finally, during the rotation of the screening cylinder 4, the external power supply starts the blower 5, which blows light impurities on the surface of the black tea to the perforated plate end on one side of the screening cylinder 4, and then into the outer cylinder 8, and discharged through the impurity outlet.

[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A device for removing impurities during the processing of loose black tea, comprising a base plate (1), characterized in that: An outer protective assembly is fixedly connected to the upper surface of the base plate (1). A screening assembly is fixedly installed on one side of the outer protective assembly. A feed inlet is opened on the outer surface of the screening assembly. A sealing assembly is fixedly connected inside the feed inlet. The screening assembly includes a first motor (2), one side of which is fixedly installed on one side of the outer protective assembly. The output end of the first motor (2) is fixedly connected to a transmission rod (3), one end of which is fixedly connected to a screening screen cylinder (4), and one side of the screening screen cylinder (4) is fixedly installed with a blower (5).

2. The impurity removal device for processing loose black tea according to claim 1, characterized in that: The outer protective assembly includes a support plate (6), the bottom end of which is fixedly connected to the upper surface of the base plate (1). A through groove is provided on the inner side of the support plate (6), and a connecting rod (7) is fixedly connected inside the through groove. An outer cylinder (8) is fixedly connected to the inner end of the connecting rod (7), and an outlet is provided at one end of the lower surface of the outer cylinder (8).

3. The impurity removal device for processing loose black tea according to claim 1, characterized in that: The enclosure component includes a frame (9), the outer surface of which is fixedly connected to the inside of the feed inlet. A slot is provided on the upper surface of the frame (9), and a magnetic block (10) is engaged inside the slot. A sealing plate (11) is fixedly connected to one side of the lower surface of the magnetic block (10), and a first handle (12) is fixedly connected to the upper surface of the sealing plate (11). The magnetic block (10) and the frame (9) are in a magnetic attraction state.

4. The impurity removal device for processing loose black tea according to claim 2, characterized in that: The upper surface of the outer cylinder (8) is provided with a square groove, and a sealing component is fixedly connected inside the square groove.

5. The impurity removal device for processing loose black tea according to claim 4, characterized in that: The sealing assembly includes a feed frame (13), the outer surface of which is fixedly connected to the inside of a square groove, and a sealing cover (14) is snapped onto the upper surface of the feed frame (13). A second handle (15) is fixedly connected to both sides of the sealing cover (14).

6. The impurity removal device for processing loose black tea according to claim 1, characterized in that: One end of the screening cylinder (4) is a solid plate, and the other end is a perforated plate.

Citation Information

Patent Citations

  • Impurity removal device for dark tea processing

    CN218014058U