Rapid cleaning device for surface of photovoltaic profile product

By designing a rapid cleaning device for the surface of photovoltaic profiles, and utilizing a combination of a reciprocating drive structure and a spray device, the problem of traditional cleaning devices being unable to remove stubborn stains has been solved, achieving efficient cleaning of the inner and outer walls of photovoltaic profiles.

CN223789028UActive Publication Date: 2026-01-13SU ZHOU TOP-RANKING NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202423322770.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-01-13
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Traditional cleaning devices are ineffective at removing stubborn stains such as oil and metal oxide mixtures from the surface of photovoltaic profiles, resulting in poor cleaning performance.

Method used

Design a rapid surface cleaning device for photovoltaic profile products, including a transmission structure, a spraying device and a reciprocating cleaning device. The reciprocating drive structure drives the outer and inner cleaning frames to perform synchronous cleaning, and the combination of spraying and wiping actions enhances the mechanical force and wiping frequency.

Benefits of technology

It improves the cleaning efficiency of photovoltaic profile surfaces, effectively removes stubborn stains, and achieves simultaneous and efficient cleaning of both inner and outer walls.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photovoltaic profile product surface rapid cleaning device which comprises a transmission structure, a spraying device and a reciprocating cleaning device, and a photovoltaic profile is arranged at the transmission end of the transmission structure; the spraying device and the reciprocating cleaning device are sequentially erected on the conveying structure in the discharging direction. The reciprocating cleaning device comprises a reciprocating driving structure, an outer side cleaning frame and an inner side cleaning frame, and the reciprocating driving structure is erected at the bottom of the conveying structure; the outer side cleaning frame is arranged at the driving end of the reciprocating driving structure, a first cleaning pad is arranged on the outer side cleaning frame, and the first cleaning pad is attached to the outer wall of the photovoltaic profile; the two inner side cleaning frames are arranged on the two sides of the outer side cleaning frame in a turnover mode respectively and locked through damping rotary knobs respectively, the two inner side cleaning frames are arranged in a staggered mode, and second cleaning pads are arranged on the two inner side cleaning frames respectively and attached to the inner wall of the photovoltaic profile. The wiping frequency in the cleaning process can be improved, and the cleaning efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic profile production technology, and in particular to a rapid surface cleaning device for photovoltaic profile products. Background Technology

[0002] In the production and processing of photovoltaic profiles, surface cleanliness is of paramount importance. With the rapid development of the photovoltaic industry, the requirements for the quality and production efficiency of photovoltaic profiles are increasing day by day.

[0003] In related technologies, traditional cleaning devices mainly rely on fixedly installed compression sponge pads or cleaning pads to clean the surface of photovoltaic profiles. This fixed installation method makes the cleaning process relatively static. When faced with dirt on the surface of photovoltaic profiles, the dirt can only be removed by the brief contact and slight friction between the photovoltaic profiles and the cleaning pads during the transmission process.

[0004] However, for some stubborn stains, such as oil stains that have been attached to the surface of the profile for a long time, and dirt formed by a mixture of dust and metal oxides, the fixed cleaning pad is difficult to apply enough mechanical force and comprehensive wiping action, which greatly reduces the cleaning effect. Utility Model Content

[0005] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.

[0006] To achieve the above objectives, the first aspect of this utility model provides a rapid surface cleaning device for photovoltaic profile products, comprising: a transmission structure, a spraying device, and a reciprocating cleaning device, wherein the photovoltaic profile is disposed on the transmission end of the transmission structure; the spraying device and the reciprocating cleaning device are sequentially mounted on the transmission structure along the discharge direction, and the photovoltaic profile sequentially passes through the spraying end of the spraying device and the cleaning end of the reciprocating cleaning device; the reciprocating cleaning device includes a reciprocating drive structure, an outer cleaning frame, and an inner cleaning frame, wherein the reciprocating drive structure is mounted at the bottom of the transmission structure; the outer cleaning frame is disposed on the drive end of the reciprocating drive structure, and a first cleaning pad is disposed on the outer cleaning frame, the first cleaning pad being in contact with the outer wall of the photovoltaic profile; two inner cleaning frames are respectively rotatably disposed on both sides of the outer cleaning frame and respectively locked by damping knobs, and the two inner cleaning frames are staggered, each of the two inner cleaning frames being disposed with a second cleaning pad, which is in contact with the inner wall of the photovoltaic profile.

[0007] In addition, the photovoltaic profile product surface rapid cleaning device proposed above according to this utility model may also have the following additional technical features:

[0008] As a further description of the above technical solution: the reciprocating drive structure includes a mounting cavity, a drive motor, a rotating shaft, an inclined rotating disk, and sliding blocks. The mounting cavity is located below the transmission structure and fixed to the transmission structure by a support frame, with a groove formed at the top of the mounting cavity. The rotating shaft is rotatably disposed within the mounting cavity and connected to the output end of the drive motor. The inclined rotating disk is disposed on the rotating shaft. Two sliding blocks are slidably disposed within the groove, with their opposite sides contacting the two sides of the inclined rotating disk. The outer cleaning frame is disposed on the two sliding blocks.

[0009] As a further description of the above technical solution: ball bearings are embedded on the opposite sides of the two sliding blocks, and the two ball bearings are in contact with the two sides of the inclined rotating disk.

[0010] As a further description of the above technical solution: the bottom of the mounting cavity is open.

[0011] As a further description of the above technical solution: the spraying device includes a main pipe, a ring pipe, and spray heads, wherein the main pipe is connected to an external water tank via a water pump; the ring pipe is mounted on the transmission structure via a mounting bracket and is connected to the main pipe; a plurality of spray heads are arranged sequentially and equidistantly on the inner side of the ring pipe; wherein the photovoltaic profile passes through the middle of the ring pipe.

[0012] As a further description of the above technical solution: Limiting baffles are provided on both sides of the transmission end of the transmission structure to restrict the photovoltaic profile between the two limiting baffles and prevent it from shaking or shifting.

[0013] As a further description of the above technical solution: A rapid surface cleaning device for photovoltaic profile products also includes a drying structure, which includes a fan, a nozzle and an air guide pipe. The fan is connected to the nozzle through the air guide pipe. The nozzle is set at the discharge end of the reciprocating cleaning device to dry the photovoltaic profile.

[0014] According to the present invention, a rapid cleaning device for the surface of photovoltaic profiles is provided. The reciprocating drive structure drives the outer cleaning frame and the inner cleaning frame to move rapidly back and forth along the length of the photovoltaic profile, which enhances the mechanical force and wiping frequency during the cleaning process. Moreover, the outer cleaning frame and the inner cleaning frame can clean the inner and outer sides of the photovoltaic profile simultaneously, thereby improving the cleaning efficiency of the photovoltaic profile.

[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0016] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:

[0017] Figure 1 This is a structural schematic diagram of a rapid surface cleaning device for photovoltaic profile products according to an embodiment of the present invention;

[0018] Figure 2 This is a schematic diagram of the internal structure of a rapid surface cleaning device for photovoltaic profile products according to an embodiment of the present invention;

[0019] Figure 3 This is a schematic diagram of the structure of a reciprocating cleaning device according to an embodiment of the present invention;

[0020] Figure 4 This is a side view of a reciprocating cleaning device according to an embodiment of the present invention:

[0021] Figure 5 This is a schematic diagram of a reciprocating drive structure according to an embodiment of the present invention;

[0022] Figure 6 This is a schematic diagram of the reciprocating cleaning device according to another embodiment of the present invention;

[0023] Figure 7 This is a schematic diagram of the structure of a spray device according to an embodiment of the present invention;

[0024] As shown in the figure:

[0025] 100. Transmission structure; 200. Spraying device; 201. Mounting frame; 210. Main pipe; 220. Ring pipe; 230. Spray head; 300. Reciprocating cleaning device; 301. Support frame; 310. Reciprocating drive structure; 311. Mounting cavity; 312. Drive motor; 313. Rotating shaft; 314. Inclined rotating disk; 315. Sliding block; 320. Outer cleaning frame; 321. First cleaning pad; 330. Inner cleaning frame; 331. Damping knob; 332. Second cleaning pad; 400. Photovoltaic profile. Detailed Implementation

[0026] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0027] The following description, in conjunction with the accompanying drawings, describes a rapid surface cleaning device for photovoltaic profile products according to an embodiment of the present invention.

[0028] like Figure 1 and Figure 2 As shown, the photovoltaic profile product surface rapid cleaning device of this utility model embodiment may include a transmission structure 100, a spraying device 200 and a reciprocating cleaning device 300.

[0029] The photovoltaic profile 400 is installed on the transmission end of the transmission structure 100.

[0030] It should be noted that, in order to ensure the stable transmission of the photovoltaic profile 400 on the transmission structure 100, limit baffles are provided on both sides of the transmission end of the transmission structure 100 to restrict the photovoltaic profile 400 between the two limit baffles and prevent it from shaking or deviating. The photovoltaic profile 400 is moved by driving the transmission structure 100, or by manually dragging the photovoltaic profile 400.

[0031] The spraying device 200 and the reciprocating cleaning device 300 are respectively mounted on the conveying structure 100 along the discharge direction, and the photovoltaic profile 400 passes through the spraying end of the spraying device 200 and the cleaning end of the reciprocating cleaning device 300 in sequence.

[0032] like Figure 3 and Figure 4 As shown, the reciprocating cleaning device 300 includes a reciprocating drive structure 310, an outer cleaning frame 320, and an inner cleaning frame 330.

[0033] The reciprocating drive structure 310 is mounted on the bottom of the transmission structure 100. The outer cleaning frame 320 is mounted on the drive end of the reciprocating drive structure 310. The outer cleaning frame 320 is provided with a first cleaning pad 321, which is attached to the outer wall of the photovoltaic profile 400. The two inner cleaning frames 330 are respectively flipped and mounted on both sides of the outer cleaning frame 320 and locked by damping knobs 331. The two inner cleaning frames 330 are staggered and each of the two inner cleaning frames 330 is provided with a second cleaning pad 332, which is attached to the inner wall of the photovoltaic profile 400.

[0034] Specifically, when the relevant personnel clean the photovoltaic profile 400, firstly, the relevant personnel loosen the damping knob 331, flip the inner cleaning rack 330 outward, then place the photovoltaic profile 400 on the transmission structure 100, and pass it through the spray device 200 and the reciprocating cleaning device 300 in sequence. When the photovoltaic profile 400 reaches the reciprocating cleaning device 300, the relevant personnel flip the inner cleaning rack 330 so that the second cleaning pad 332 is in close contact with the inner wall of the photovoltaic profile 400, and then tighten the damping knob 331. At the same time, they check whether the first cleaning pad 321 on the outer cleaning rack 320 is in close contact with the outer wall of the photovoltaic profile 400.

[0035] After the inspection is completed, the reciprocating drive structure 310 is started. As the photovoltaic profile 400 moves on the transmission structure 100, the spraying device 200 sprays the surface of the photovoltaic profile 400. The cleaning liquid is evenly sprayed on the surface of the profile to initially wet and dissolve dirt such as oil and dust, making it easier to wipe away later.

[0036] The reciprocating drive structure 310 drives the outer cleaning frame 320 and the two inner cleaning frames 330 to move rapidly back and forth along the length of the photovoltaic profile 400. During the reciprocating movement, the first cleaning pad 321 on the outer cleaning frame 320 continuously wipes and removes the dirt that has been sprayed and moistened on the outer wall. Similarly, the second cleaning pad 332 on the inner cleaning frame 332 wipes the dirt on the inner wall during the reciprocating movement. Through simultaneous cleaning of the inner and outer sides and repeated wiping actions, the removal effect on various stubborn stains is enhanced, achieving efficient cleaning.

[0037] In one embodiment of this utility model, such as Figure 5 and Figure 6 As shown, the reciprocating drive structure 310 includes a mounting cavity 311, a drive motor 312, a rotating shaft 313, an inclined rotating disk 314, and a sliding block 315.

[0038] The mounting cavity 311 is located below the transmission structure 100 and is fixed to the transmission structure 100 by the support frame 301. The top of the mounting cavity 311 is provided with a sliding groove. The rotating shaft 313 is rotatably mounted in the mounting cavity 311 and is connected to the output end of the drive motor 312. The tilting rotating disk 314 is mounted on the rotating shaft 313. Two sliding blocks 315 are slidably mounted in the sliding groove, and the opposite sides of the two sliding blocks 315 are in contact with the two sides of the tilting rotating disk 314. The outer cleaning frame 320 is mounted on the two sliding blocks 315.

[0039] It should be noted that when the reciprocating drive structure 310 is started, the drive motor 312 is turned on, causing the output end of the drive motor 312 to drive the rotating shaft 313 to start rotating at a constant speed. As the rotating shaft 313 rotates, it drives the inclined rotating disk 314 mounted on it. Due to the inclined structure of the inclined rotating disk 314, its two sides will continuously push the two sliding blocks 315 in contact with it, so that the two sliding blocks 315 will reciprocate linearly within the groove at the top of the mounting cavity 311.

[0040] Since the outer cleaning rack 320 is mounted on the two sliding blocks 315, the outer cleaning rack 320 will move back and forth rapidly along the length of the photovoltaic profile 400 as the sliding blocks 315 slide back and forth. This will cause the first cleaning pad 321 on it to repeatedly wipe the outer wall of the photovoltaic profile 400. At the same time, the reciprocating motion of the outer cleaning rack 320 will also cause the two inner cleaning racks 330 to move back and forth synchronously, so that the second cleaning pads 332 on the two inner cleaning racks 330 will repeatedly wipe the inner wall of the photovoltaic profile 400, thus achieving synchronous and efficient cleaning of the inner and outer walls.

[0041] I further reduced the wear between the tilting rotating disk 314 and the two sliding blocks 315. The two sliding blocks 315 are each fitted with balls on opposite sides, and the two balls are in contact with the two sides of the tilting rotating disk 314.

[0042] As a possible scenario, the bottom of the mounting cavity 311 is open so that some of the sprayed cleaning fluid can flow out when the reciprocating cleaning device 300 wipes the photovoltaic profile 400.

[0043] In one embodiment of this utility model, such as Figure 7 As shown, the spray device 200 includes a main pipe 210, an annular pipe 220, and a spray head 230.

[0044] The main pipe 210 is connected to an external water tank via a water pump. The annular pipe 220 is mounted on the transmission structure 100 via a mounting bracket 201 and is connected to the main pipe 210. Multiple spray heads 230 are arranged equidistantly on the inner side of the annular pipe 220. The photovoltaic profile 400 passes through the middle of the annular pipe 220.

[0045] It should be noted that when the spraying device 200 is performing spraying operation, the main pipe 210 draws the cleaning liquid from the water tank into the annular pipe 220 through the pump body, and sprays it evenly through multiple spray heads 230 to uniformly spray the inner and outer sides of the photovoltaic profile 400.

[0046] In one embodiment of this utility model, the rapid surface cleaning device for photovoltaic profile products further includes a drying structure, which includes a fan, a nozzle, and an air duct. The fan is connected to the nozzle through the air duct, and the nozzle is set at the discharge end of the reciprocating cleaning device 300 to dry the photovoltaic profile 400.

[0047] It should be noted that multiple air nozzles can be installed and arranged along the axial direction of the photovoltaic groove to facilitate rapid drying of multiple surfaces of the photovoltaic profile 400.

[0048] In summary, the rapid surface cleaning device for photovoltaic profiles according to this utility model embodiment drives the outer cleaning frame 320 and the inner cleaning frame 330 to move rapidly back and forth along the length of the photovoltaic profile 400 through the reciprocating drive structure 310, which enhances the mechanical force and wiping frequency during the cleaning process. Moreover, the outer cleaning frame 320 and the inner cleaning frame 330 can simultaneously clean the inner and outer sides of the photovoltaic profile 400, thereby improving the cleaning efficiency of the photovoltaic profile 400.

[0049] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0050] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0051] Although embodiments of this application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting this application. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of this application.

Claims

1. A photovoltaic profile product surface rapid cleaning device, characterized by, The utility model relates to a photovoltaic profile cleaning device, including: Transmission structure (100), spray device (200) and reciprocating cleaning device (300), wherein, Photovoltaic profile (400) is arranged on the transmission end of transmission structure (100): Said spray device (200) and reciprocating cleaning device (300) are respectively erected in turn along the discharge direction on transmission structure (100), and the photovoltaic profile (400) passes through the spray end of spray device (200) and the cleaning end of reciprocating cleaning device (300) in turn: Said reciprocating cleaning device (300) includes reciprocating drive structure (310), outside cleaning frame (320) and inside cleaning frame (330), wherein, Said reciprocating drive structure (310) is erected on the bottom of transmission structure (100); Said outside cleaning frame (320) is arranged on the drive end of reciprocating drive structure (310), and a first cleaning pad (321) is arranged on the outside cleaning frame (320), and the first cleaning pad (321) is attached to the outer wall of photovoltaic profile (400); Two inside cleaning frames (330) are respectively reversibly arranged on the two sides of outside cleaning frame (320) and are locked by damping knobs (331), and the two inside cleaning frames (330) are staggered, and a second cleaning pad (332) is arranged on the two inside cleaning frames (330) respectively and is attached to the inner wall of photovoltaic profile (400).

2. A photovoltaic profile product surface quick cleaning device as claimed in claim 1, characterized in that, Said reciprocating drive structure (310) includes mounting cavity (311), drive motor (312), shaft (313), inclined rotating disc (314) and sliding block (315), wherein, Said mounting cavity (311) is arranged below transmission structure (100) and is fixed on transmission structure (100) through support frame (301), and a sliding groove is formed in the top of mounting cavity (311); Said shaft (313) is rotatably arranged in mounting cavity (311) and is connected with the output end of drive motor (312); Said inclined rotating disc (314) is arranged on shaft (313); Two sliding blocks (315) are slidably arranged in the sliding groove, and the opposite sides of the two sliding blocks (315) are respectively in contact with the two sides of inclined rotating disc (314). Wherein, the outside cleaning frame (320) is arranged on the two sliding blocks (315).

3. A photovoltaic profile product surface quick cleaning device as claimed in claim 2, characterized in that, The opposite sides of the two sliding blocks (315) are embedded with two balls, and the two balls are in contact with the two sides of the inclined rotating disc (314).

4. A photovoltaic profile product surface quick cleaning device as defined in claim 2, characterized in that, The bottom of the mounting cavity (311) is open.

5. The photovoltaic profile product surface quick cleaning device as claimed in claim 1, characterized in that, Said spray device (200) includes main pipeline (210), annular pipe (220) and spray head (230), wherein, Said main pipeline (210) is connected with external water tank through water pump; Said annular pipe (220) is erected on transmission structure (100) through mounting frame (201) and is communicated with main pipeline (210); Multiple spray heads (230) are arranged equidistantly on the inside of annular pipe (220): The photovoltaic profile (400) passes through the middle of the annular tube (220).

6. The photovoltaic profile product surface quick cleaning device as claimed in claim 1, characterized in that, The transmission end of the transmission structure (100) is provided with limiting baffles on both sides to limit the photovoltaic profile (400) between the two limiting baffles, preventing it from shaking or deviating.

7. The photovoltaic profile product surface quick cleaning device as claimed in claim 1, characterized in that, The drying structure includes a fan, a blowing nozzle, and an air duct. The fan is connected to the blowing nozzle through the air duct, and the blowing nozzle is arranged at the discharging end of the reciprocating cleaning device to perform drying treatment on the photovoltaic profile (400).