Sponge bullet machine
By designing a sponge bullet machine, a launching power component is used to push a sponge to clean hydraulic oil pipes. Combined with a marking component to determine the connection status, this solves the problem that traditional cleaning methods cannot completely remove impurities from hydraulic oil pipes, thus improving cleaning efficiency and effectiveness.
Patent Information
- Application Number
- CN202423281133.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Traditional high-pressure air guns cannot effectively clean impurities inside hydraulic oil pipes, causing impurities to contaminate the hydraulic oil during use and affecting the normal operation of the hydraulic system.
Design a sponge bullet machine, including a cleaning device, a receiving device, and a tube clamping device. The machine uses a launching power component to push the sponge into the inside of the tube for cleaning, and uses a marking component to determine whether the tube connection is in place, so as to ensure the cleaning effect.
It achieves efficient cleaning of hydraulic oil pipes, shortens the cleaning cycle, improves cleaning efficiency, and avoids poor cleaning problems caused by improper installation.
Smart Images

Figure CN223789132U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipeline cleaning technology, and in particular to a sponge bullet machine. Background Technology
[0002] After production, hydraulic hoses have a relatively rough internal structure with burrs, and fine particles of impurities may adhere to the inner wall of the hose. These impurities are usually removed using a high-pressure air gun after production. However, traditional high-pressure air guns cannot effectively clean the impurities. If impurities remain in the hydraulic hose and are not further cleaned before use, the impurities will flow with the hydraulic fluid in the hydraulic pipeline, contaminating the hydraulic oil and other fluids. Utility Model Content
[0003] In order to solve the above-mentioned technical problems, or at least partially solve the above-mentioned technical problems, this application provides a sponge bullet machine.
[0004] This application provides a sponge bullet machine, comprising:
[0005] A cleaning device includes a housing, a pneumatic assembly and a scribing assembly disposed inside the housing. The pneumatic assembly includes a launching power component, a launching tube and a discharging nozzle. The launching power component and the launching tube are both disposed inside the housing. The launching tube has a first port and a second port that communicate with its interior and are disposed opposite to each other. The discharging nozzle is disposed on the outside of the housing and at least partially penetrates the housing and is connected to the first port. The launching power component is located on one side of the second port and is used to push a sponge that has entered the interior of the launching tube along a first direction so that the sponge enters the interior of the tube to be cleaned from the discharging nozzle. The scribing assembly is disposed on one side of the housing in the first direction and is located diagonally above the discharging nozzle.
[0006] A receiving device is located on one side of the housing in the first direction and on the same side as the outlet, for receiving the cleaned sponge.
[0007] A pipe clamping device, located between the housing and the receiving device, is used to clamp the pipe to be cleaned.
[0008] In one possible implementation, the cleaning assembly further includes a hopper located inside the housing and above the launching tube, with the discharge end of the hopper connected to the launching tube, and a feeding port on the top of the housing connected to the inlet end of the hopper.
[0009] In one possible implementation, the feeding port is closable on a flip cover.
[0010] In one possible implementation, the marking assembly includes a mounting bracket, a pusher, a connecting plate, and a marking pen. The mounting bracket is fixed to one side of the housing in the first direction and located obliquely above the outlet nozzle. The pusher is mounted on the mounting bracket, and the output shaft of the pusher extends through the mounting bracket toward the outlet nozzle. The connecting plate is connected to the output shaft of the pusher, and the marking pen is connected to the connecting plate.
[0011] When the pusher drives the connecting plate to reciprocate, the marking pen moves toward or away from the outlet along with the movement of the connecting plate.
[0012] In one possible implementation, the receiving device includes a receiving box, a guide tube, and a receiving container disposed inside the receiving box. The receiving box has a receiving port on the side facing the outlet. The guide tube is fixed inside the receiving box, and the inlet end of the guide tube is connected to the receiving port. The outlet end of the guide tube is located above the receiving container.
[0013] In one possible implementation, the bottom surface of the receiving box is provided with casters.
[0014] In one possible implementation, the pipe clamping device includes a pipe clamping frame and a clamp disposed on the pipe clamping frame. The clamp includes a first clamping block and a second clamping block. The first clamping block is fixed on the pipe clamping frame, and the second clamping block is detachably connected to the first clamping block. The first clamping block has a first arc-shaped groove facing the second clamping block, and the second clamping block has a second arc-shaped groove facing the first clamping block.
[0015] Wherein, with the first clamping block and the second clamping block cooperating with each other, the first arc-shaped groove and the second arc-shaped groove form a clamping space for clamping the pipe fitting.
[0016] In one possible implementation, the tube clamping device further includes a guide rod, which is disposed along the first direction on the side of the housing where the outlet is located. The tube clamping frame is provided with a guide plate extending in a vertical direction at one end near the housing, and the guide plate has a through hole for the guide rod to pass through.
[0017] In one possible implementation, a support frame is also included, located between the receiving device and the clamping device, for supporting the pipe to be cleaned.
[0018] The technical solutions provided in this application have the following advantages compared with the prior art:
[0019] The pipe to be cleaned is fixed on the clamping device, with one end connected to the outlet nozzle and the other end connected to the receiving device. A sponge is then inserted into the transmitting tube, and the transmitting power component pushes the sponge from the outlet nozzle towards the outlet nozzle, exiting and entering the pipe until the sponge flows in from the other end and finally falls onto the receiving device. This process cleans the inside of the pipe. The structure is simple, easy to operate, and provides excellent cleaning results. It also shortens the cleaning cycle, improving cleaning efficiency. Furthermore, a marking component located diagonally above the outlet nozzle marks the cleaning pipeline, ensuring proper connection between the pipeline and the outlet nozzle. This prevents improper installation from preventing the sponge from passing through the cleaning pipeline, thus ensuring effective cleaning. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of a sponge bullet machine according to an embodiment of the present invention;
[0021] Figure 2 This is a schematic diagram of the cleaning device in a sponge bullet machine according to an embodiment of the present invention;
[0022] Figure 3 This is a schematic diagram of the pneumatic components and marking components in a sponge bullet machine according to an embodiment of the present invention;
[0023] Figure 4 This is a schematic diagram of the cleaning device and clamping device in a sponge bullet machine according to an embodiment of the present invention;
[0024] Figure 5 This is a schematic diagram of the marking assembly in a sponge bullet machine according to an embodiment of the present invention;
[0025] Figure 6 This is a schematic diagram of the receiving device in a sponge bullet machine according to an embodiment of the present invention.
[0026] Icon labels:
[0027] 10. Cleaning device; 11. Housing; 12. Pneumatic assembly; 121. Launching power component; 122. Launch tube; 123. Outlet nozzle; 13. Marking assembly; 131. Mounting bracket; 132. Pushing component; 133. Connecting plate; 134. Marking pen; 14. Guide rod; 15. Flip cover; 16. Feed hopper; 20. Tube clamping device; 21. Tube clamping frame; 22. First clamping block; 23. Second clamping block; 24. Guide plate; 24a. Perforation; 25. Clamping space; 30. Receiving device; 31. Receiving box; 31a. Receiving port; 32. Guide tube; 33. Receiving box; 34. Caster wheel; 40. Support frame; X, First direction. Detailed Implementation
[0028] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, the specific embodiments of this utility model are now described in detail with reference to the accompanying drawings. In the following description, it should be understood that the orientations or positional relationships indicated by terms such as "front," "rear," "upper," "lower," "left," "right," "longitudinal," "horizontal," "vertical," "horizontal," "top," "bottom," "inner," "outer," "head," and "tail" are based on the orientations or positional relationships shown in the accompanying drawings, and are constructed and operated in a specific orientation. They are only for the convenience of describing this technical solution and do not indicate that the device or component referred to must have a specific orientation; therefore, they should not be construed as limitations on this utility model.
[0029] It should also be noted that, unless otherwise explicitly specified and limited, terms such as "installation," "connection," "joining," "fixing," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. When an component is referred to as being "on" or "below" another component, the component can be located "directly" or "indirectly" on the other component, or there may be one or more intermediary components. The terms "first," "second," "third," etc., are only for the convenience of describing this technical solution and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, features defined with "first," "second," "third," etc., may explicitly or implicitly include one or more of that feature. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0030] In the following description, specific details such as particular system structures and techniques are set forth for illustrative purposes and not for limitation, in order to provide a thorough understanding of the embodiments of the present invention. However, those skilled in the art will understand that the present invention can be implemented in other embodiments without these specific details. In other instances, detailed descriptions of well-known systems, apparatuses, circuits, and methods are omitted so as not to obscure the description of the present invention with unnecessary detail.
[0031] like Figures 1 to 6 As shown in the figure, a sponge bullet machine according to an embodiment of the present invention includes a cleaning device 10, a receiving device 30, and a clamping device 20.
[0032] Specifically, the cleaning device 10 includes a housing 11, a pneumatic assembly 12 disposed inside the housing 11, and a scribing assembly 13. The pneumatic assembly 12 includes a launching power component 121, a launching tube 122, and a discharge nozzle 123. The launching power component 121 and the launching tube 122 are both disposed inside the housing 11. The launching tube 122 has a first port and a second port that communicate with its interior and are disposed opposite to each other. The discharge nozzle 123 is disposed on the outside of the housing 11 and at least partially penetrates the housing 11 and is connected to the first port. The launching power component 121 is located on one side of the second port and is used to push the sponge entering the launching tube 122 along the first direction X, so that the sponge enters the interior of the tube to be cleaned from the discharge nozzle 123. The scribing assembly 13 is disposed on one side of the housing 11 in the first direction X and is located diagonally above the discharge nozzle 123. The receiving device 30 is disposed on one side of the housing 11 in the first direction X and is located on the same side as the discharge nozzle 123, and is used to receive the cleaned sponge. The pipe clamping device 20 is located between the housing 11 and the receiving device 30 and is used to clamp the pipe to be cleaned.
[0033] In this embodiment, the pipe to be cleaned is fixed on the clamping device 20, with one end of the pipe connected to the outlet nozzle 123 and the other end connected to the receiving device 30. Then, a sponge is inserted into the transmitting tube 122. The transmitting power component 121 then pushes the sponge in the transmitting tube 122 towards the outlet nozzle 123, and pushes it out of the outlet nozzle 123 and into the pipe until the sponge flows in from the other end of the pipe and finally falls onto the receiving device 30, thus achieving cleaning of the inside of the pipe. This method is simple in structure, easy to operate, and has a good cleaning effect. It also shortens the cleaning cycle of the pipe, which is beneficial for improving cleaning efficiency. Furthermore, the marking component 13 located diagonally above the outlet nozzle 123 can mark the cleaning pipeline, thereby determining whether the cleaning pipeline is properly connected to the outlet nozzle 123. This prevents the sponge from failing to pass through the cleaning pipeline due to improper installation, which would result in poor cleaning performance.
[0034] For example, the receiving device 30 is used to collect the sponge that has been ejected from inside the pipe, which can prevent the ejected sponge from scattering everywhere and thus increasing the workload of subsequent manual sponge recovery. For this purpose, the receiving device 30 can adopt the specific structure in the following embodiments, or it can adopt a component in the prior art that can collect sponge, and there is no limitation thereto.
[0035] It should be noted that the launching power component 121 can be a high-pressure cylinder. By using the high-pressure cylinder to pressurize the sponge in the launching tube 122, it can be pushed into the tube through the outlet 123, thereby avoiding the situation where the sponge cannot move forward in the tube before launching.
[0036] In one possible implementation, the cleaning assembly further includes a hopper 16, which is located inside the housing 11 and above the launching tube 122. The discharge end of the hopper 16 is connected to the launching tube 122. The top of the housing 11 has a feeding port connected to the feeding end of the hopper 16, and a hinged cover 15 is provided at the feeding port. That is, when cleaning the pipe, the hinged cover 15 is flipped up to open the feeding port. Then, the sponge is fed from the feeding port into the hopper 16, falling into the launching tube 122. The launching power unit 121 then pushes the sponge in the launching tube 122 out of the outlet 123, allowing the sponge to pass through the interior of the pipe to be cleaned, thereby cleaning the inside of the pipe. At the same time, the hinged cover 15 is used to close the feeding port to prevent external impurities from entering the launching tube 122 and affecting the cleaning effect.
[0037] In one possible implementation, the marking assembly 13 includes a mounting bracket 131, a pusher 132, a connecting plate 133, and a marking pen 134. The mounting bracket 131 is fixed to one side of the housing 11 in the first direction X and is located diagonally above the outlet nozzle 123. The pusher 132 is mounted on the mounting bracket 131, and the output shaft of the pusher 132 extends through the mounting bracket 131 toward the outlet nozzle 123. The connecting plate 133 is connected to the output shaft of the pusher 132, and the marking pen 134 is connected to the connecting plate 133. When the pusher 132 drives the connecting plate 133 to reciprocate, the marking pen 134 follows the movement of the connecting plate 133 toward or away from the outlet nozzle 123.
[0038] In one possible implementation, the receiving device 30 includes a receiving box 31, a guide pipe 32, and a receiving box 33 disposed inside the receiving box 31. The receiving box 31 has a receiving port 31a on the side facing the outlet 123. The guide pipe 32 is fixed inside the receiving box 31, and the inlet end of the guide pipe 32 is connected to the receiving port 31a. The outlet end of the guide pipe 32 is located above the receiving box 33. That is, the sponge that is flushed out from inside the pipe enters the guide pipe 32 through the receiving port 31a, and then flows out from the outlet end of the guide pipe 32 and falls into the receiving box 33. After a certain amount of sponge is collected in the receiving box 33, the receiving box 33 can be directly removed from the receiving box for subsequent recycling.
[0039] In one possible implementation, the bottom surface of the receiving box 31 is equipped with casters 34. This allows the receiving box 31 to be moved freely as needed, meeting different usage requirements.
[0040] In one possible embodiment, the pipe clamping device 20 includes a pipe clamping frame 21 and a clamp disposed on the pipe clamping frame 21. The clamp includes a first clamping block 22 and a second clamping block 23. The first clamping block 22 is fixed to the pipe clamping frame 21, and the second clamping block 23 is detachably connected to the first clamping block 22. The first clamping block 22 has a first arc-shaped groove facing the second clamping block 23, and the second clamping block 23 has a second arc-shaped groove facing the first clamping block 22. When the first clamping block 22 and the second clamping block 23 cooperate with each other, the first arc-shaped groove and the second arc-shaped groove form a clamping space 25 for clamping the pipe fitting.
[0041] In other words, when cleaning the pipe fitting, the second clamping block 23 is first removed from the first clamping block 22, and then the pipe fitting is placed into the first arc-shaped groove. Then the second clamping block 23 is reconnected to the first clamping block 22 so that the pipe fitting is clamped by the second clamping block 23 and the first clamping block 22. At this time, the pipe fitting is located in the clamping space 25, which can ensure that the pipe fitting will not move randomly during the cleaning process by the sponge, thereby improving the cleaning effect.
[0042] In one possible implementation, the pipe clamping device 20 further includes a guide rod 14, which is disposed along a first direction X on the side of the housing 11 where the outlet nozzle 123 is located. The end of the pipe clamping frame 21 near the housing 11 is provided with a guide plate 24 extending vertically, and the guide plate 24 has a through hole 24a for the guide rod 14 to pass through. In practical applications, when cleaning pipe fittings, one end of the pipe fitting to be cleaned needs to be connected to the outlet nozzle 123. However, to ensure the cleaning effect of the pipe fitting, it is necessary to ensure that the pipe fitting and the outlet nozzle 123 are properly connected. Therefore, the position of the pipe clamping frame 21 needs to be adjusted in a timely manner to ensure that the pipe fitting and the outlet nozzle 123 are properly connected. Therefore, in this embodiment, a guide rod 14 is provided along the first direction X on the side of the housing 11 where the outlet nozzle 123 is located, and a guide plate 24 is provided at the end of the pipe clamp 21 near the housing 11. The guide plate 24 is slidably connected to the guide rod 14 through the through hole 24a. When the position of the pipe clamp 21 is adjusted, the pipe clamp 21 can move along the extension direction of the guide rod 14, ensuring that the clamp on the pipe clamp 21 always remains in the same straight line, and ensuring that there is no deviation in the docking of the pipe and the outlet nozzle 123.
[0043] In one possible implementation, a support frame 40 is also included, located between the receiving device 30 and the clamping device 20, for supporting the pipe to be cleaned. That is, the support frame 40, positioned between the receiving device 30 and the clamping device 20, supports the pipe to be cleaned, ensuring the pipe remains in a straight line, allowing the sponge to smoothly enter from one end of the pipe and exit from the other, thereby achieving automatic cleaning of the pipe.
[0044] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and substitutions can be made without departing from the technical principles of the present utility model, and these improvements and substitutions should also be considered within the protection scope of the present utility model.
Claims
1. A sponge dart machine characterized by, The utility model provides a cleaning device, a receiving device and a pipe clamping device, and the pipe clamping device is arranged between the cleaning device and the receiving device. The cleaning device comprises a box body, a pneumatic assembly arranged in the box body, and a line marking assembly. The pneumatic assembly comprises a launching power element, a launching tube and a discharge nozzle. The launching tube and the launching power element are arranged in the box body.
2. The sponge round machine of claim 1, wherein, The launching tube has a first port and a second port which are oppositely arranged and communicate with the inside of the launching tube.
3. The sponge round machine of claim 2, wherein, The discharge nozzle is arranged outside the box body and is connected to the first port through the box body.
4. The sponge round machine of claim 1, wherein, The launching power element is arranged on one side of the second port and is used to push a sponge in the launching tube in a first direction so that the sponge enters the inside of a pipe to be cleaned from the discharge nozzle. The line marking assembly is arranged on one side of the box body in the first direction and is arranged obliquely above the discharge nozzle.
5. The sponge round machine of claim 1, wherein, The receiving device is arranged on one side of the box body in the first direction and is arranged on the same side as the discharge nozzle.
6. The sponge round machine of claim 5, wherein, The receiving device is used to receive the sponge after cleaning.
7. The sponge round machine of claim 1, wherein, The pipe clamping device is arranged between the box body and the receiving device and is used to clamp the pipe to be cleaned. The cleaning device further comprises a lower hopper. The lower hopper is arranged in the box body and is arranged above the launching tube. The discharge end of the lower hopper is connected to the launching tube. The top of the box body is provided with a feeding opening which is connected to the feeding end of the lower hopper. The feeding opening is arranged on a flip cover in a foldable manner. The line marking assembly comprises a mounting frame, a pushing element, a connecting plate and a line marking pen. The mounting frame is fixed on one side of the box body in the first direction and is arranged obliquely above the discharge nozzle. The pushing element is arranged on the mounting frame and the output shaft of the pushing element extends through the mounting frame and reaches the discharge nozzle. The connecting plate is connected to the output shaft of the pushing element. The line marking pen is connected to the connecting plate. When the pushing element drives the connecting plate to move back and forth, the line marking pen moves towards or away from the discharge nozzle along with the movement of the connecting plate. The receiving device comprises a receiving box, a guide pipe and a receiving box arranged in the receiving box. The receiving box is provided with a receiving opening on the side facing the discharge nozzle. The guide pipe is fixed in the receiving box and the feeding end of the guide pipe is connected to the receiving opening. The discharging end of the guide pipe is arranged above the receiving box. The bottom surface of the receiving box is provided with universal wheels. The pipe clamping device comprises a pipe clamping frame and a clamp arranged on the pipe clamping frame. The clamp comprises a first clamping block and a second clamping block. The first clamping block is fixed on the pipe clamping frame. The second clamping block is detachably connected to the first clamping block. The first clamping block is provided with a first arc-shaped groove facing the second clamping block. The second clamping block is provided with a second arc-shaped groove facing the first clamping block. When the first clamping block and the second clamping block cooperate with each other, the first arc-shaped groove and the second arc-shaped groove form a clamping space for clamping the pipe.
8. The sponge round machine of claim 7, wherein, The pipe clamping device further comprises a guide rod arranged on the side of the box body provided with the outlet nozzle along the first direction, and a guide plate extending in the vertical direction is arranged on the end of the pipe clamping frame close to the box body, and the guide plate is provided with a through hole through which the guide rod passes.
9. The sponge round machine of claim 1, wherein, The pipe clamping device further comprises a support frame arranged between the receiving device and the pipe clamping device, which is used for supporting the pipe to be cleaned.