Copper pipe reducing device

By designing an automated copper tube diameter changing device, and utilizing a two-dimensional drive mechanism and gripper coordinated motion, the automatic feeding and unloading of copper tubes is achieved, solving the problem of production speed limitations caused by manual operation and improving production efficiency.

CN223789406UActive Publication Date: 2026-01-13ZHUHAI GANGLONG METAL CO LTD
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Patent Information

Application Number
CN202520305744.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-01-13
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

Existing copper tube reducing devices require manual removal and placement of the copper tube after the reduction, resulting in high labor intensity and limited production speed.

Method used

Design a copper tube diameter changing device, which adopts a diameter changing feeding mechanism and a diameter changing unloading mechanism. The two-dimensional drive mechanism realizes the automatic feeding and unloading of copper tubes. Through the coordinated movement of the feeding jaws and the unloading jaws, the automatic diameter changing operation of copper tubes is realized.

Benefits of technology

The automated feeding and unloading of copper tubes has been achieved, which has increased production speed and reduced the intensity of manual labor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a copper pipe reducing device which comprises a machine frame, a reducing feeding mechanism, a reducing discharging mechanism, an upper clamp and a lower clamp, the reducing feeding mechanism, the reducing discharging mechanism, the upper clamp and the lower clamp are installed on the machine frame, limiting through grooves used for containing copper pipes are formed in the upper clamp and the lower clamp, and the reducing feeding mechanism and the reducing discharging mechanism are located on the two sides of the limiting through grooves respectively. The variable-diameter feeding mechanism is provided with a feeding clamping jaw, the variable-diameter discharging mechanism is provided with a discharging clamping jaw, the sides, close to the variable-diameter discharging mechanism, of the lower clamp and the upper clamp are provided with inserting grooves communicating with the limiting through grooves correspondingly, when the upper clamp and the lower clamp clamp the copper pipe, the discharging clamping jaw stretches into the inserting grooves and clamps the copper pipe, and after the upper clamp is away from the lower clamp, the discharging clamping jaw is clamped into the inserting grooves. The variable-diameter discharging mechanism drives the discharging clamping jaw to clamp the copper pipe and move the copper pipe out of the limiting through groove in the lower clamp, the variable-diameter feeding mechanism drives the feeding clamping jaw to clamp the next copper pipe and place the next copper pipe into the limiting through groove in the lower clamp, automatic feeding and discharging of the copper pipe are achieved, feeding and discharging of the copper pipe can be achieved at the same time, and the production speed can be increased easily.
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Description

Technical Field

[0001] This application relates to the basic non-cutting machining or processing of metal plates, tubes, rods or profiles; in the field of stamping metal technology, it specifically relates to a copper tube diameter reducing device. Background Technology

[0002] When copper pipes undergo diameter reduction, they are typically clamped by a fixture and then pass through a reducing head at one end for diameter reduction. For example, the copper pipe diameter reducing device disclosed in utility model patent document CN208427638U includes a base frame, a first cylinder, a second cylinder, a base plate, a first cylinder fixing block, a second cylinder fixing block, a clamping mold, a reducing module, and a handle. The first cylinder fixing block is installed at the top of the base frame, and the first cylinder is installed below the first cylinder fixing block. The second cylinder fixing block is fixedly mounted on the base plate. The second cylinder and the second cylinder fixing block are connected and fixedly mounted on the base plate. The clamping mold is fixed on the base plate, below the first cylinder and to one side of the second cylinder. The reducing module is connected to the second cylinder. The handle is mounted on the base plate and connected to both the first and second cylinders.

[0003] After the copper tube reducing device completes the reduction of a copper tube, the copper tube that has been expanded is usually manually removed from the open clamp, and then the copper tube to be reduced is placed back into the open clamp. The clamp then re-clamps the copper tube to be reduced and waits for the reduction to occur. This manual labor is intensive, and each removal and repositioning of the copper tube takes a certain amount of time, which limits the overall production speed. Summary of the Invention

[0004] This utility model aims to solve at least one of the technical problems existing in the prior art. To this end, this utility model proposes a copper tube diameter reducing device, the technical solution of which includes:

[0005] A copper tube reducing device includes a frame and a reducing feeding mechanism, a reducing unloading mechanism, an upper clamp, and a lower clamp mounted on the frame. The upper and lower clamps have limiting slots for accommodating copper tubes on their respective sides. The reducing feeding mechanism and the reducing unloading mechanism are located on opposite sides of the limiting slots. The reducing feeding mechanism has feeding claws, and the reducing unloading mechanism has unloading claws. The lower clamp and the upper clamp have slots communicating with the limiting slots on their sides closest to the reducing unloading mechanism. When the upper and lower clamps hold a copper tube, the reducing unloading mechanism drives the unloading claws to extend into the slots and hold the copper tube. After the upper clamp moves away from the lower clamp, the reducing unloading mechanism drives the unloading claws to hold the copper tube and move it out of the limiting slot on the lower clamp. Simultaneously, the reducing feeding mechanism drives the feeding claws to hold the next copper tube and place it into the limiting slot on the lower clamp.

[0006] The technical solution adopted by one embodiment of this utility model to solve its technical problem is as follows: the variable diameter feeding mechanism includes a first two-dimensional driving mechanism, the feeding gripper is mounted on the frame through the first two-dimensional driving mechanism, the feeding gripper has two fingers, and each of the two fingers is equipped with an L-shaped clamping member. One end of the clamping member is connected to the finger, and the other end is bent downward.

[0007] The technical solution adopted by one embodiment of this utility model to solve its technical problem is: the upper end of the lower clamp is provided with grooves that are distributed opposite to the slot, and the grooves are used for the clamping member to be inserted and clamp the copper tube.

[0008] The technical solution adopted by one embodiment of this utility model to solve its technical problem is: the variable diameter feeding mechanism includes a second two-dimensional drive mechanism installed on the frame, and the feeding gripper is installed on the second two-dimensional drive mechanism.

[0009] The technical solution adopted by one embodiment of this utility model to solve its technical problem is as follows: it further includes a copper tube feeding device, which is arranged on one side of the frame and used to transport copper tubes one by one, and the variable diameter feeding mechanism is used to grab copper tubes above the copper tube feeding device.

[0010] The technical solution adopted by one embodiment of this utility model to solve its technical problem is: the frame is further provided with a feeding receiving device, which is used to receive the copper tube held by the feeding claw.

[0011] The technical solution adopted by one embodiment of this utility model to solve its technical problem is: the material receiving device includes two receiving platforms, which are distributed at intervals along the length direction of the limiting through groove on the frame.

[0012] The technical solution adopted by one embodiment of this utility model to solve its technical problem is as follows:

[0013] The beneficial effects of this utility model are:

[0014] After the copper tube undergoes diameter change, the clamping drive mechanism drives the upper clamp to move upward, and the diameter-changing unloading mechanism drives the unloading jaws to move away from the lower clamp to remove the copper tube that has undergone diameter change. At the same time, the diameter-changing loading mechanism drives the loading jaws to move closer to the lower clamp and places the next copper tube in the lower clamp, so as to realize the automatic loading and unloading of copper tubes. It can realize the loading and unloading of copper tubes simultaneously, which is beneficial to improving production speed. Attached Figure Description

[0015] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0016] Figure 1 This is a schematic diagram of the copper tube reducing device described in the embodiments of this application;

[0017] Figure 2 This is a schematic diagram of the upper and lower clamps described in the embodiments of this application;

[0018] Figure 3 This is a schematic diagram of the structure of the lower clamp described in the embodiment of this application. Detailed Implementation

[0019] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0020] In the description of this utility model, "multiple" means two or more; "greater than," "less than," and "exceeding" are understood to exclude the stated number; "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly specifying the number of indicated technical features or their sequential relationship.

[0021] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationships based on the directional or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] In this utility model, unless otherwise explicitly defined, the terms "setting," "installing," and "connecting" should be interpreted broadly. For example, they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to a fixed connection, a detachable connection, or an integral molding; they can refer to a mechanical connection; they can refer to the internal connection of two components or the interaction between two components. Those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0023] Reference Figure 1-3 This application presents an embodiment of a copper tube reducing device, which includes:

[0024] The frame 10 includes a variable diameter feeding mechanism 20, a variable diameter unloading mechanism 30, a variable diameter head, an upper clamp 40, and a lower clamp 50 mounted on the frame 10. The upper clamp 40 and lower clamp 50 each have a limiting groove 60 for accommodating copper tubes on their adjacent sides. The variable diameter head (not shown) is located at one end of the limiting groove 60. The variable diameter feeding mechanism 20 and the variable diameter unloading mechanism 30 are located on opposite sides of the limiting groove 60. The variable diameter feeding mechanism 20 has a feeding jaw 21, and the variable diameter unloading mechanism 30 has a unloading jaw 31. The lower clamp 50 and the upper clamp 40... On one side near the variable diameter feeding mechanism 30, there are slots 70 that communicate with the limiting through groove 60. The variable diameter feeding mechanism 30 is used to drive the feeding claw 31 to extend into the slot 70 and clamp the copper tube when the upper clamp 40 and the lower clamp 50 are clamping the copper tube. After the upper clamp 40 moves away from the lower clamp 50, the variable diameter feeding mechanism 30 drives the feeding claw 31 to clamp the copper tube and move it out of the limiting through groove 60 on the lower clamp 50. At the same time, the variable diameter feeding mechanism 20 drives the feeding claw 21 to clamp the next copper tube and put it into the limiting through groove 60 on the lower clamp 50.

[0025] The variable diameter head is mounted on the frame 10 via a variable diameter drive mechanism, and the upper clamp 40 is mounted on the frame 10 via a clamping drive mechanism. (Refer to the attached diagram.) Figure 1 As shown, when the upper clamp 40 and lower clamp 50 close and clamp the copper tube, the diameter-changing drive mechanism drives the diameter-changing head to move closer to the upper clamp 40 and lower clamp 50 to change the diameter of the copper tube. When the diameter-changing head changes the diameter of the copper tube, since the lower clamp 50 and upper clamp 40 are provided with slots 70 on their sides, the two fingers of the unloading claw 31 respectively insert into the two slots 70 and clamp the copper tube. The diameter-changing loading mechanism 20 drives the loading claw 21 to clamp the next copper tube.

[0026] After the copper tube undergoes diameter change, the clamping drive mechanism drives the upper clamp 40 to move upward. Then, the diameter-changing unloading mechanism 30 drives the unloading jaws 31 to move away from the lower clamp 50 while holding the copper tube, thus removing the copper tube that has undergone diameter change. At the same time, the diameter-changing loading mechanism 20 drives the loading jaws 21 to move closer to the lower clamp 50 and places the next copper tube in the lower clamp 50. This achieves automatic loading and unloading of copper tubes, and the simultaneous loading and unloading of copper tubes helps to improve production speed.

[0027] Preferably, the variable diameter feeding mechanism 20 includes a first two-dimensional drive mechanism 22. The feeding gripper 21 is mounted on the frame 10 through the first two-dimensional drive mechanism 22. The feeding gripper 21 has two fingers, and each of the two fingers is equipped with an L-shaped clamping member 23. One end of the clamping member 23 is connected to the finger, and the other end is bent downward so that the other ends of the two clamping members 23 can extend between the upper clamp 40 and the lower clamp 50 to place the copper tube in the limiting through groove 60 of the lower clamp 50.

[0028] Based on the above, as a preferred embodiment, in order to enable the feeding gripper 21 to smoothly place the copper tube into the limiting through groove 60, the upper end of the lower clamp 50 is provided with a groove 51 that is distributed opposite to the slot 70. The groove 51 is used for the clamping member 23 to be inserted and clamp the copper tube.

[0029] When the loading jaw 21 clamps and places the copper tube, the two fingers of the loading jaw 21 are respectively placed into the slot 70 and the groove 51 to place the copper tube.

[0030] Specifically, the variable diameter feeding mechanism 30 includes a second two-dimensional drive mechanism 32 mounted on the frame 10, and the feeding gripper 31 is mounted on the second two-dimensional drive mechanism 32. The first two-dimensional drive mechanism 22 is used to drive the feeding gripper 21 to perform two-dimensional movement in the vertical plane, and the second two-dimensional drive mechanism 32 is used to drive the feeding gripper 31 to perform two-dimensional movement in the vertical plane.

[0031] The first two-dimensional drive mechanism 22 is also equipped with a feeding auxiliary gripper, and the second two-dimensional drive mechanism 32 is also equipped with a discharging auxiliary gripper. The feeding auxiliary gripper and the feeding gripper 21 are distributed at intervals along the length direction of the limiting through groove 60, and the discharging auxiliary gripper and the discharging gripper 31 are distributed at intervals along the length direction of the limiting through groove 60, so as to stably clamp the copper tube.

[0032] Preferably, the system also includes a copper tube feeding device 80, which is disposed on one side of the frame 10 and used to feed copper tubes one by one. The variable diameter feeding mechanism 20 is used to grab copper tubes above the copper tube feeding device 80. Feeding devices for feeding copper tubes one by one are existing technology in the field, and their structure and working principle will not be described in detail in this embodiment.

[0033] Furthermore, the frame 10 is also equipped with a feeding receiving device 90, which is used to receive the copper tube held by the feeding gripper 31, facilitating the feeding of the copper tube with reduced diameter. Specifically, the feeding receiving device 90 includes two receiving platforms 91, which are spaced apart along the length of the limiting through groove 60 on the frame. The second two-dimensional drive mechanism 32 drives the feeding gripper 31 to place the copper tube it holds onto the two receiving platforms 91, completing the feeding of the copper tube with reduced diameter. After the copper tube is placed on the two receiving platforms 91, it can be transferred to the collection box manually or by a robot. Referring to the attached drawings, the receiving platform 91 is also provided with an arc-shaped groove to facilitate the positioning of the copper tube on the receiving platform 91.

[0034] Of course, this utility model is not limited to the above-described embodiments. Those skilled in the art can make equivalent modifications or substitutions without departing from the spirit of this utility model. All such equivalent modifications and substitutions are included within the scope defined by the claims of this application.

Claims

1. A copper tube reducing device, characterized in that, The device includes a frame (10) and a variable diameter feeding mechanism (20), a variable diameter unloading mechanism (30), an upper clamp (40), and a lower clamp (50) mounted on the frame (10). The upper clamp (40) and the lower clamp (50) are respectively provided with limiting grooves (60) for accommodating copper tubes on their respective sides. The variable diameter feeding mechanism (20) and the variable diameter unloading mechanism (30) are located on both sides of the limiting grooves (60). The variable diameter feeding mechanism (20) has a feeding jaw (21), and the variable diameter unloading mechanism (30) has a unloading jaw (31). The lower clamp (50) and the upper clamp (40) are close to the variable diameter unloading mechanism. On one side of (30), there are slots (70) that are connected to the limiting through groove (60). When the upper clamp (40) and the lower clamp (50) clamp the copper tube, the variable diameter feeding mechanism (30) drives the feeding claw (31) to extend into the slot (70) and clamp the copper tube. After the upper clamp (40) moves away from the lower clamp (50), the variable diameter feeding mechanism (30) drives the feeding claw (31) to clamp the copper tube and move it out of the limiting through groove (60) on the lower clamp (50). At the same time, the variable diameter feeding mechanism (20) drives the feeding claw (21) to clamp the next copper tube and put it into the limiting through groove (60) on the lower clamp (50).

2. The copper tube reducing device according to claim 1, characterized in that, The variable diameter feeding mechanism (20) includes a first two-dimensional drive mechanism (22). The feeding gripper (21) is mounted on the frame (10) through the first two-dimensional drive mechanism (22). The feeding gripper (21) has two fingers, and each of the two fingers is equipped with an L-shaped clamping member (23). One end of the clamping member (23) is connected to the finger, and the other end is bent downward.

3. The copper tube reducing device according to claim 2, characterized in that, The lower clamp (50) has a groove (51) at its upper end that is opposite to the slot (70). The groove (51) is used for the clamping member (23) to be inserted and clamp the copper tube.

4. The copper tube reducing device according to claim 1, characterized in that, The variable diameter feeding mechanism (30) includes a second two-dimensional drive mechanism (32) mounted on the frame (10), and the feeding gripper (31) is mounted on the second two-dimensional drive mechanism (32).

5. The copper tube reducing device according to claim 1, characterized in that, It also includes a copper tube feeding device (80), which is located on one side of the frame (10) and is used to feed copper tubes one by one. The variable diameter feeding mechanism (20) is used to grab copper tubes above the copper tube feeding device (80).

6. The copper tube reducing device according to claim 1, characterized in that, The frame (10) is also provided with a feeding receiving device (90), which is used to receive the copper tube held by the feeding jaws (31).

7. The copper tube reducing device according to claim 6, characterized in that, The material receiving device (90) includes two receiving platforms (91), which are spaced apart on the frame along the length of the limiting through groove (60).

Citation Information

Patent Citations

  • Copper pipe end mouth reducing device

    CN208427638U