Novel powder vibration machine

Abstract

The utility model relates to the technical field of powder vibrating machines, and discloses a novel powder vibrating machine which comprises a fixing plate, a multidirectional powder injection assembly is arranged in the machine table fixing plate and used for injecting copper powder into a mold, the powder injection assembly comprises a connecting frame, the connecting frame is fixedly connected in the machine table fixing plate, and the connecting frame is fixedly connected with the machine table fixing plate. A connecting frame is arranged on the machine table fixing plate, a powder injection cup is fixedly connected into the connecting frame and mainly used for temporarily storing powder needing to be injected into a mold, and a multifunctional adaptive assembly is arranged at the bottom of the machine table fixing plate and used for filling different kinds of powder needed by different products at the same time. According to the utility model, by adopting a double-powder injection cup structure, when a product mold with a complex structure is processed, the two powder injection cups can inject powder from different positions, so that the effect of fully filling the interior of the mold is realized, and the problem that a single powder injection hole has a filling blind area due to a single powder flowing path is solved; and the forming quality and the qualification rate of products are improved.

Description

Technical Field

[0001] This utility model relates to the field of vibrating powder machine technology, and in particular to a novel vibrating powder machine. Background Technology

[0002] In the field of hardware manufacturing, the vibrating powder machine is an extremely important piece of equipment used to fill metal powder into molds or products to achieve specific product structure and performance requirements. With the continuous development of the hardware industry, the demand for product size, shape complexity and performance diversification is increasing. Whether it is small precision hardware electronic components or large hardware ornaments or industrial parts, a precise and efficient powder filling process is required. The new vibrating powder machine has emerged to meet these ever-changing production needs and improve production efficiency and product quality.

[0003] Traditional vibrating powder machines typically employ a relatively simple mechanical structure, generally consisting of a basic frame for overall support. Inside, there is a single hopper for storing metal powder, with a conduit connected to the bottom of the hopper as the powder conveying channel. The end of the conduit leads to the mold. The technical principle mainly relies on the vibration generated by the vibrating motor, which causes the powder in the hopper to flow into the mold through the conduit under the action of gravity. As for the mold, simple fixing fixtures are often used to fix the mold to the worktable of the vibrating powder machine. The filling effect of the powder in the mold is controlled by adjusting the frequency and amplitude of the vibrating motor.

[0004] However, this traditional single powder injection method has significant drawbacks when dealing with large hardware products. Due to the large internal space and complex structure of large products, relying on a single powder injection hole restricts the flow path of powder within the mold. During the filling process, the powder tends to accumulate in the area near the powder injection hole, making it difficult to effectively diffuse to all corners of the mold. This results in the inability to fill the entire product, seriously affecting the molding quality and production efficiency, and making it difficult to meet the growing demand for high-quality production of large hardware products. Therefore, a new type of vibrating powder machine is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a new type of vibrating powder machine, which aims to improve the problems in the existing technology caused by the single powder injection structure, such as incomplete powder filling of large products and the inability to flexibly fill different types of copper powder according to the needs of different parts of the product to improve the overall performance of the product.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] The new type of vibrating powder machine includes a machine base fixing plate, and a multi-directional powder injection component is provided inside the machine base fixing plate. The multi-directional powder injection component is used to inject copper powder into the mold.

[0008] The powder injection assembly includes a connecting frame, which is fixedly connected inside the machine base fixing plate. A powder injection cup is fixedly connected inside the connecting frame. The powder injection cup is mainly used to temporarily store the powder to be injected into the mold. A filling port is opened at the bottom of the powder injection cup. The function of the filling port is to introduce the copper powder inside the powder injection cup into the mold. A multi-functional adapter component is provided at the bottom of the machine base fixing plate. The multi-functional adapter component is used to simultaneously fill different powders required by different products.

[0009] As a further description of the above technical solution:

[0010] The multi-functional adapter component includes a fixture cover and a product cavity. The fixture cover is fixedly connected to the lower surface of the machine base fixing plate, and the product cavity is fixedly connected to the lower surface of the fixture cover.

[0011] As a further description of the above technical solution:

[0012] The fixture has a powder filling auxiliary hole inside the top cover, which is used to control the flow direction of the powder.

[0013] As a further description of the above technical solution:

[0014] The product cavity has a second powder filling auxiliary hole, which matches the first powder filling auxiliary hole.

[0015] As a further description of the above technical solution:

[0016] A temperature equalization plate is slidably connected inside the product cavity. The temperature equalization plate is used to maintain a relatively stable temperature environment to ensure that the physical and chemical properties of the powder remain unchanged.

[0017] As a further description of the above technical solution:

[0018] A fixture base is fixedly connected to the lower surface of the temperature distribution plate, and the fixture base is used to firmly fix the product or mold.

[0019] As a further description of the above technical solution:

[0020] The jig base is fixedly connected to a support base at its bottom, and the support base is used to support the upper component.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, by adopting a double powder injection cup structure, when processing large-sized and complex product molds, the two powder injection cups can inject powder from different positions at the same time, thereby achieving the effect of fully filling the inside of the mold. This solves the problem of blind spots caused by the single powder injection hole due to the single powder flow path, and improves the molding quality and pass rate of the product.

[0023] 2. In this utility model, the double powder injection cup of the vibrating powder machine can also fill copper powder differently according to the performance requirements of different parts of the product. By putting different copper powders into the powder injection cup, and through the cooperation of the powder injection cup with powder filling auxiliary hole one and powder filling auxiliary hole two, the effect of injecting different copper powders into the mold at the same time can be achieved, so as to solve the problem that the traditional single powder injection method cannot optimize the material properties of different parts of the product, and improve the flexibility and working efficiency of the equipment. Attached Figure Description

[0024] Figure 1 This is a three-dimensional schematic diagram of the novel vibrating powder machine proposed in this utility model;

[0025] Figure 2 This is a schematic diagram of the internal structure of the fixture cover of the novel vibrating powder machine proposed in this utility model;

[0026] Figure 3 This is an exploded view of the fixture cover of the novel vibrating powder machine proposed in this utility model.

[0027] Legend:

[0028] 1. Machine base fixing plate; 2. Connecting frame; 3. Powder filling cup; 4. Filling port; 5. Fixture cover; 6. Product cavity; 7. Temperature equalization plate; 8. Fixture base; 9. Support base; 10. Powder filling auxiliary hole one; 11. Powder filling auxiliary hole two. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Reference Figure 1 The present invention provides an embodiment of a novel vibrating powder machine, which includes a machine base fixing plate 1. The machine base fixing plate 1 is securely installed on the workbench through multiple fixing points to provide stable support for the operation of the equipment. The machine base fixing plate 1 is provided with a multi-directional powder injection component, which is used to inject copper powder into the mold.

[0031] The powder injection assembly includes a connecting frame 2, which is used to ensure the stability and integrity of the powder injection assembly. The connecting frame 2 is fixedly connected inside the machine base mounting plate 1. A powder injection cup 3 is fixedly connected inside the connecting frame 2. The powder injection cup 3 is mainly used to temporarily store the powder to be injected into the mold. A filling port 4 is opened at the bottom of the powder injection cup 3. The function of the filling port 4 is to introduce the copper powder inside the powder injection cup 3 into the mold. A multi-functional adapter component is set at the bottom of the machine base mounting plate 1. The multi-functional adapter component is used to simultaneously fill different powders required by different products.

[0032] Specifically, for large products, a single powder injection hole may not be enough to fill the entire product. Therefore, the required metal powder needs to be loaded into two powder injection cups 3. The main function of each powder injection cup 3 is to transport the powder into the mold. After the vibrating powder machine is started, the powder is activated by vibration and transported to the mold through a specific channel. The function of the vibrating powder machine is to provide sufficient vibration force to ensure that the powder is evenly distributed and flows, thereby improving the uniformity and density of the mold filling. Depending on the specific design and requirements of the product mold, the two powder injection cups 3 will inject powder into the mold from different positions. One powder injection cup 3 can inject powder vertically from above the mold. Using gravity, powder is directly injected into the top area of ​​the mold. This vertical powder injection method helps ensure that the powder evenly covers the upper surface of the mold, avoiding uneven powder distribution or accumulation due to gravity. Another powder injection cup 3 injects powder from the side of the mold. This side powder injection method ensures that the powder fills the side walls and complex areas of the mold. Especially when the mold shape is more complex or has deep grooves, side powder injection can effectively avoid gaps and deficiencies, thereby ensuring that every corner inside the mold is fully filled with powder, ensuring the quality and structural integrity of the final product, and thus improving the precision and stability of the entire molding process.

[0033] Reference Figure 2 and Figure 3 The multi-functional adapter component includes a fixture cover 5 and a product cavity 6. The fixture cover 5 is fixedly connected to the lower surface of the machine base plate 1. The fixture cover 5 and the fixture base 8 cooperate to form a relatively closed space. The product cavity 6 is fixedly connected to the lower surface of the fixture cover 5. A powder filling auxiliary hole 10 is provided inside the fixture cover 5. The powder filling auxiliary hole 10 is used to control the flow direction of the powder. A powder filling auxiliary hole 21 is provided inside the product cavity 6. The function of the powder filling auxiliary hole 211 in the product cavity 6 is to further guide and optimize the distribution of the powder, ensuring that the powder can be filled into each cavity of the mold evenly and quickly. The powder filling auxiliary hole 211 fits into the powder filling auxiliary hole 10.

[0034] Specifically, when different types of copper powder are needed to fill the same product, efficient and uniform powder filling can be achieved through the cooperation of two powder injection cups 3 with powder filling auxiliary holes 10 and 21 during the powder injection process. These components work together to ensure accurate powder delivery and distribution, avoiding problems such as uneven powder distribution or blockage. In particular, the powder injection cups 3 play the role of storing and conveying powder, and they uniformly deliver the powder to the filling auxiliary holes, ensuring that the powder can be smoothly and efficiently filled into the mold or production line. Powder filling auxiliary holes 10 and 21 guide the powder to the predetermined position through the conveying channel and are adjusted according to different product requirements to adapt to different powder types and filling needs. These auxiliary holes make the powder flow more smoothly during the filling process, avoiding excessive accumulation or voids, thereby improving the uniformity of filling and making it convenient for operators to inject different copper powders into the mold at the same time.

[0035] Reference Figure 2 and Figure 3 A temperature equalization plate 7 is slidably connected inside the product cavity 6. The temperature equalization plate 7 is used to maintain a relatively stable temperature environment to ensure that the physical and chemical properties of the powder remain unchanged. A fixture base 8 is fixedly connected to the lower surface of the temperature equalization plate 7. The fixture base 8 is used to firmly fix the product or mold. A support base 9 is fixedly connected to the bottom of the fixture base 8. The support base 9 is used to support the upper part.

[0036] Specifically, in practical applications, especially for some temperature-sensitive metal powders, the role of the heat spreader 7 is particularly crucial. By providing a stable temperature environment, the heat spreader 7 ensures that the powder is not affected by external temperature fluctuations during the injection process, thereby avoiding problems such as changes in powder performance or uneven filling caused by uneven temperature. This temperature control is especially important for high-precision manufacturing processes, particularly in the production of high-performance materials or precision products, where it can effectively improve product quality and production efficiency. In addition, depending on different processing requirements and product characteristics, different types of powder can be added during the powder injection process as required. For example, copper powder or other specific metal powders can be added to enhance specific properties of the product, such as conductivity, strength, or corrosion resistance. This flexibility makes the production process more precise and meets the unique material performance requirements of different products. In general, the synergistic effect of these components ensures the efficiency, uniformity, and accuracy of the powder injection process, greatly improving the reliability of the production process and the quality of the final product.

[0037] Working principle: When using this equipment, firstly, the required metal powder is loaded into two powder injection cups 3. After the vibrating powder machine is started, the two powder injection cups 3 inject powder into the mold from different positions according to the specific design and requirements of the product mold. One powder injection cup 3 can inject powder vertically from above the mold, while the other powder injection cup 3 injects powder laterally from the side of the mold. At the same time, through the cooperation of the two powder injection cups 3 with the powder filling auxiliary hole 10 and the powder filling auxiliary hole 21, different copper powder or other powders can be added to the product according to different processing requirements and the characteristics of different products. During the powder injection process, especially for some temperature-sensitive metal powders, the temperature equalization plate 7 can ensure that the powder is filled in a suitable temperature environment, preventing the powder performance changes or uneven filling caused by uneven temperature.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel vibrating powder mill, comprising a machine base fixing plate (1), characterized in that: The machine base fixing plate (1) is provided with a multi-directional powder injection assembly, which is used to inject copper powder into the mold; The powder injection assembly includes a connecting frame (2), which is fixedly connected inside the machine base fixing plate (1). A powder injection cup (3) is fixedly connected inside the connecting frame (2). The powder injection cup (3) is mainly used to temporarily store the powder to be injected into the mold. A filling port (4) is opened at the bottom of the powder injection cup (3). The function of the filling port (4) is to introduce the copper powder inside the powder injection cup (3) into the mold. A multi-functional adapter is provided at the bottom of the machine base fixing plate (1). The multi-functional adapter is used to fill different powders required by different products at the same time.

2. The novel vibrating powder mill according to claim 1, characterized in that: The multifunctional adapter component includes a fixture cover (5) and a product cavity (6). The fixture cover (5) is fixedly connected to the lower surface of the machine base fixing plate (1), and the product cavity (6) is fixedly connected to the lower surface of the fixture cover (5).

3. The novel vibrating powder mill according to claim 2, characterized in that: The fixture cover (5) has a powder filling auxiliary hole (10) inside, which is used to control the flow direction of the powder.

4. The novel vibrating powder mill according to claim 3, characterized in that: The product cavity (6) has a second powder filling auxiliary hole (11) inside, which matches the first powder filling auxiliary hole (10).

5. The novel vibrating powder mill according to claim 4, characterized in that: A temperature equalization plate (7) is slidably connected inside the product cavity (6). The temperature equalization plate (7) is used to maintain a relatively stable temperature environment to ensure that the physical and chemical properties of the powder remain unchanged.

6. The novel vibrating powder mill according to claim 5, characterized in that: The lower surface of the temperature distribution plate (7) is fixedly connected to a fixture base (8), which is used to firmly fix the product or mold.

7. The novel vibrating powder mill according to claim 6, characterized in that: The bottom of the fixture base (8) is fixedly connected to a support base (9), which is used to support the upper component.

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