Detection marking equipment for power distribution switch
By designing automated inspection and marking equipment, the problem of the inability to automatically inspect and mark existing power distribution switches has been solved, achieving efficient and low-cost product quality control and extending product lifespan.
Patent Information
- Application Number
- CN202520319150.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-02-26
AI Technical Summary
Existing power distribution switch production and testing equipment cannot achieve automated testing and marking, and lacks elemental analysis under sealed conditions, resulting in unstable product quality, low production efficiency, high costs, and easy damage.
A detection and marking device was designed, comprising a rotating device, a detection device, an analysis device, a marking device, and a feeding device. It uses a laser detector and a fluorescence analyzer for automatic detection and elemental analysis, and marks the material with a laser marker. Combined with the rotating device, it achieves automated production line operation.
It has enabled automated testing and marking of power distribution switches, ensuring product quality, improving production efficiency, reducing costs, and extending product lifespan.
Smart Images
Figure CN223789741U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power distribution switch processing technology, and more specifically, to a testing and marking device for power distribution switches. Background Technology
[0002] With the development of urbanization in my country, urban infrastructure projects are increasing in number and scale. Some infrastructure projects have increasingly higher requirements for energy consumption and intelligent control management, especially in the field of urban street lighting, where saving electricity and intelligent control management are important indicators.
[0003] Existing power distribution switches are called "circuit breakers." They have arc-extinguishing functions and are used to connect and disconnect circuits. Phase voltages above 250V are considered high voltage, and those below 250V are considered low voltage. Currently, the production, testing, and marking of power distribution switches are not automated because the equipment can only test or mark individual products. There is also no elemental analysis performed under sealed conditions after testing, which cannot ensure the product's lifespan. Furthermore, the lack of a heat dissipation system makes the product prone to damage. In addition, there is no automatic testing function, and most testing is done manually, resulting in low production efficiency and high costs.
[0004] Existing technology has flaws and needs improvement. Utility Model Content
[0005] To address the shortcomings of current technology, this invention provides a testing and marking device for power distribution switches.
[0006] The present invention provides a testing and marking device for power distribution switches, comprising a frame, on which a rotating device, a testing device, an analysis device, a marking device, and a feeding device are respectively arranged. The rotating device is located in the middle of the frame, and the testing device, analysis device, marking device, and feeding device are arranged in a counterclockwise direction around the rotating device. A waste pipe is connected to the bottom of the frame, and a feeding track is provided on one side of the feeding device.
[0007] Preferably, the detection device includes a first support, a second support, a positioning cylinder, a positioning block, multiple positioning rods, multiple slide rails, a detection cylinder, a detector, and multiple detection heads. The first support is mounted on the rotating device, and the second support is mounted on the frame. The fixed end of the positioning cylinder is mounted on the first support, the positioning block is mounted on the output end of the positioning cylinder, multiple positioning rods are mounted on the positioning block, and multiple positioning heads are mounted on the lower ends of the multiple positioning rods. Multiple slide rails are provided on the second support, and the fixed end of the detection cylinder is mounted in the middle of the multiple slide rails. Multiple sliders and the output end of the detection cylinder are connected to the lower surface of the detector. The multiple sliders are located on the multiple slide rails, and multiple detection heads are provided at one end of the detector.
[0008] Preferably, the analysis device includes an analyzer, an analysis rack, a first analysis unit and a second analysis unit. The analysis rack is mounted on a frame, and the first analysis unit and the second analysis unit are installed opposite to each other inside the analysis rack. The analyzer is mounted on the top of the analysis rack.
[0009] Preferably, the first analysis unit includes a first analysis track, a second analysis track, an analysis fixing block, an analysis cylinder, an analysis slide rod, and an analysis fixing plate. The first analysis track, the analysis fixing block, and the second analysis track are arranged at intervals from left to right. The fixed end of the analysis cylinder is installed on the analysis fixing block. The output end of the analysis cylinder is connected to one end of the analysis slide rod, and the other end of the analysis slide rod is connected to one end of the analysis fixing plate. The lower surface of the analysis fixing plate is disposed on the first analysis track and the second analysis track through a first analysis slider and a second analysis slider, respectively.
[0010] Preferably, the analysis frame is a sealed frame, with a circular hole at the top and a first sealing port and a second sealing port respectively on the other side of the sealed frame.
[0011] Preferably, the marking device includes a marking base plate, a marking track, a marking cylinder, a marking bracket, a sliding cylinder, a marking sliding plate, and a marking instrument. The marking base plate is mounted on the frame. The fixed end of the marking cylinder is installed at one end of the marking base plate. The marking track is installed on the marking base plate. The bottom end of the marking bracket is mounted on the marking track via a marking slider. The output end of the marking cylinder is connected to one side of the marking bracket. The fixed end of the sliding cylinder is installed on the other side of the marking bracket. The marking sliding plate is installed on the output end of the sliding cylinder. The marking instrument is installed on the marking sliding plate.
[0012] Preferably, the feeding device includes a feeding frame, a first feeding cylinder, a first feeding slide plate, a second feeding cylinder, a second feeding slide plate, a feeding bracket, a feeding motor, a feeding shaft, a feeding rotating plate, a first clamping cylinder, and a second clamping cylinder. The fixed end of the first feeding cylinder is disposed on the feeding frame. The first feeding slide plate is installed on the output end of the first feeding cylinder. The fixed end of the second feeding cylinder is installed on the first feeding slide plate. The second feeding slide plate is installed on the output end of the second feeding cylinder. The feeding bracket is installed on the second feeding slide plate. The fixed end of the feeding motor is installed on the feeding bracket. The output end of the feeding motor is connected to one end of the feeding shaft. The other end of the feeding shaft is connected to the feeding rotating plate. The first clamping cylinder and the second clamping cylinder are respectively installed on the lower end of the feeding rotating plate. The first feeding gripper and the second feeding gripper are respectively installed on the output ends of the first clamping cylinder and the second clamping cylinder.
[0013] Preferably, a protective cover is installed on the frame, and a purifier is installed inside the protective cover.
[0014] Compared to existing technologies, this invention features a rotating device, a detection device, an analysis device, a marking device, and a feeding device. It can automatically detect, analyze, mark, and differentiate products before feeding. The laser detector effectively protects the products from heat damage. The analysis device performs elemental analysis to ensure the quality of the products after testing. Automated detection significantly improves production efficiency, reduces costs, extends service life, and has good market application value. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the detection device of this utility model;
[0017] Figure 3 This is a schematic diagram of the analytical device of this utility model;
[0018] Figure 4 This is a schematic diagram of the marking device of this utility model;
[0019] Figure 5 This is a schematic diagram of the feeding device of this utility model.
[0020] Marking: 1. Frame; 2. Rotating device; 3. Detection device; 4. Analysis device; 5. Marking device; 6. Feeding device; 7. Waste pipe; 8. Feeding track; 9. First support; 10. Second support; 11. Positioning cylinder; 12. Positioning block; 13. Multiple positioning rods; 14. Multiple slide rails; 15. Detection cylinder; 16. Multiple detection heads; 17. Analyzer; 18. Analysis frame; 19. First analysis unit; 10. Second analysis unit; 10. Marking base plate; 11. Marking track; 12. Marking cylinder; 13. Marking support; 14. Slide table cylinder; 15. Marking sliding plate; 16. Marking instrument; 17. Feeding frame; 18. First feeding cylinder; 19. First feeding slide plate; 20. Second feeding cylinder; 10. Second feeding slide plate; 11. Feeding support; 20. Feeding motor; 21. Feeding shaft; 22. Feeding rotating plate; 33. First clamping cylinder; 44. Second clamping cylinder; 55. Second clamping cylinder. Detailed Implementation
[0021] It should be noted that the above-mentioned technical features can be combined with each other to form various embodiments not listed above, all of which are considered to be within the scope of this utility model specification; and, for those skilled in the art, improvements or modifications can be made based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims of this utility model.
[0022] To facilitate understanding of this utility model, a more detailed description is provided below with reference to the accompanying drawings and specific embodiments. The accompanying drawings show preferred embodiments of this utility model. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.
[0023] It should be noted that when a component is described as being "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is described as being "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this specification are for illustrative purposes only.
[0024] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention.
[0025] The present invention will now be described in detail with reference to the accompanying drawings.
[0026] like Figures 1-5 As shown: A testing and marking device for power distribution switches includes a frame 1. A rotating device 2, a testing device 3, an analysis device 4, a marking device 5, and a feeding device 6 are respectively arranged on the frame 1. The rotating device 2 is located in the middle of the frame 1. The testing device 3, the analysis device 4, the marking device 5, and the feeding device 6 are arranged in a counterclockwise direction around the rotating device 2. A waste pipe 7 is connected to the bottom of the frame 1, and a feeding track 8 is provided on one side of the feeding device 6.
[0027] It should be noted that when the product is placed in the rotating device 2, the rotating device 2 rotates it to different processing positions. For example, when it rotates to the processing position of the detection device 3, the detection device 3 detects whether the product is qualified. After the detection is completed, the rotating device 2 moves to the next station, where the analysis device 4 performs elemental analysis. After the analysis is completed, the rotating device 2 moves to the marking device 5 for marking. After the marking is completed, the rotating device 2 moves to the unloading device 6 processing position. The unloading device 6 unloads qualified products into the unloading track 8 for conveying, while unqualified products are clamped and dropped into the waste pipe 7, and then fall from the waste pipe 7 into the defective product collection box for recycling.
[0028] Preferably, the detection device 3 includes a first support 31, a second support 32, a positioning cylinder 33, a positioning block 34, multiple positioning rods 35, multiple slide rails 36, a detection cylinder 37, a detector 38, and multiple detection heads 39. The first support 31 is mounted on the rotating device 2, and the second support 32 is mounted on the frame 1. The fixed end of the positioning cylinder 33 is mounted on the first support 31, and the positioning block 34 is mounted on the output end of the positioning cylinder 33. Multiple positioning rods 35 are mounted on the positioning block 34, and multiple positioning heads are mounted on the lower ends of the multiple positioning rods 35. Multiple slide rails 36 are provided on the second support 32, and the fixed end of the detection cylinder 37 is mounted in the middle of the multiple slide rails 36. Multiple sliders and the output end of the detection cylinder 37 are connected to the lower surface of the detector 38. The multiple sliders are mounted on the multiple slide rails 36, and multiple detection heads 39 are provided at one end of the detector 38.
[0029] It should be noted that when the rotating device 2 rotates to the inspection and processing position, the positioning cylinder 33 drives the positioning block 34 to cause the multiple positioning heads at the lower end of the multiple positioning rods 35 to press down and position the product on the rotating device 2. Then, the detection cylinder 37 drives the detector 38 to move back and forth, causing the multiple detection heads 39 to perform internal detection on the pressed and positioned product.
[0030] Furthermore, at least two of each of the following are provided: multiple positioning rods 35, multiple positioning heads, multiple detection heads 39, multiple slide rails 36, and multiple sliders.
[0031] Furthermore, the multiple positioning heads are configured as multiple rubber calendering heads.
[0032] Preferably, the analysis device 4 includes an analyzer 41, an analysis frame 42, a first analysis unit 43 and a second analysis unit 44. The analysis frame 42 is disposed on the frame 1. The first analysis unit 43 and the second analysis unit 44 are installed opposite to each other inside the analysis frame 42. The analyzer 41 is installed at the top of the analysis frame 42.
[0033] It should be noted that the first analysis unit 43 and the second analysis unit 44 fix the product after the inspection is completed to ensure the accuracy of the analysis by the analyzer 41.
[0034] Furthermore, the analyzer 41 is configured as a fluorescence analyzer, which can be used to analyze and detect the elemental characteristics of the product.
[0035] Preferably, the first analysis unit 43 includes a first analysis track, a second analysis track, an analysis fixing block, an analysis cylinder, an analysis slide rod, and an analysis fixing plate. The first analysis track, the analysis fixing block, and the second analysis track are arranged at intervals from left to right. The fixed end of the analysis cylinder is installed on the analysis fixing block. The output end of the analysis cylinder is connected to one end of the analysis slide rod, and the other end of the analysis slide rod is connected to one end of the analysis fixing plate. The lower surface of the analysis fixing plate is disposed on the first analysis track and the second analysis track through the first analysis slider and the second analysis slider, respectively.
[0036] It should be noted that the analytical cylinder drives the analytical slide bar to move the analytical fixing plate up and down on the first analytical track and the second analytical track. When the analytical fixing plate moves down, it fixes the product placed on the rotating device 2 and waits for the analyzer 41 to analyze it. When it moves up, the rotating device 2 can rotate, indicating that the analysis has been completed.
[0037] Furthermore, the second analysis unit 44 has the same structure and function as the first analysis unit 43.
[0038] Preferably, the analysis rack 42 is configured as a sealing rack, with a circular hole at the top and a first sealing port and a second sealing port respectively on the other side of the sealing rack.
[0039] It should be noted that the circular hole is used to place the analysis end of the analyzer 41, while the first sealing port and the second sealing port are used for the product on the rotating device 2 to enter into the sealing frame and exit the sealing frame.
[0040] Preferably, the marking device 5 includes a marking base plate 51, a marking track 52, a marking cylinder 53, a marking bracket 54, a sliding cylinder 55, a marking sliding plate 56, and a marking instrument 57. The marking base plate 51 is mounted on the frame 1. The fixed end of the marking cylinder 53 is installed at one end of the marking base plate 51. The marking track 52 is installed on the marking base plate 51. The bottom end of the marking bracket 54 is mounted on the marking track 52 via a marking slider. The output end of the marking cylinder 53 is connected to one side of the marking bracket 54. The fixed end of the sliding cylinder 55 is installed on the other side of the marking bracket 54. The marking sliding plate 56 is installed on the output end of the sliding cylinder 55. The marking instrument 57 is installed on the marking sliding plate 56.
[0041] It should be noted that the marking cylinder 53 drives the marking bracket 54 to move back and forth on the marking track 52, so that when the marking bracket 54 drives the slide cylinder 55 to move back and forth, it can also move left and right. The slide cylinder 55 enables the marking instrument 57 to perform marking processing on the products on the rotating device 2 through the marking sliding plate 56.
[0042] Furthermore, the marking device 57 can be configured as a laser marking device.
[0043] Preferably, the feeding device 6 includes a feeding frame 61, a first feeding cylinder 62, a first feeding slide plate 63, a second feeding cylinder 64, a second feeding slide plate 65, a feeding bracket 66, a feeding motor 67, a feeding shaft 68, a feeding rotating plate 69, a first clamping cylinder 610, and a second clamping cylinder 611. The fixed end of the first feeding cylinder 62 is disposed on the feeding frame, the first feeding slide plate 63 is mounted on the output end of the first feeding cylinder 62, and the fixed end of the second feeding cylinder 64 is mounted on the first feeding slide plate 63. The second unloading slide plate 65 is installed on the output end of 64. The unloading bracket 66 is installed on the second unloading slide plate 65. The fixed end of the unloading motor 67 is installed on the unloading bracket 66. The output end of the unloading motor 67 is connected to one end of the unloading shaft 68. The other end of the unloading shaft 68 is connected to the unloading rotating plate 69. The lower end of the unloading rotating plate 69 is respectively equipped with the first clamping cylinder 610 and the second clamping cylinder 611. The first unloading claw and the second unloading claw are respectively installed on the output ends of the first clamping cylinder 610 and the second clamping cylinder 611.
[0044] It should be noted that the first feeding cylinder 62 drives the first feeding slide plate 63 to move left and right. While the first feeding slide plate 63 moves, it also drives the second feeding cylinder 64 to move. The second feeding cylinder 64 drives the second feeding slide plate 65 to move up and down. While the second feeding slide plate 65 moves, it also drives the feeding bracket 66 to move up and down. The feeding bracket 66 drives the feeding motor 67 to move. The feeding motor 67 drives the feeding rotating plate 69 to rotate 360 degrees through the feeding rotating shaft 68. The feeding rotating plate 69 then drives the first clamping cylinder 610 and the second clamping cylinder 611 to rotate. The first clamping cylinder 610 and the second clamping cylinder 611 then drive the first feeding gripper and the second feeding gripper to clamp and feed the products, separating defective and good products for feeding and placement.
[0045] Preferably, a protective cover is installed on the frame 1, and a purifier is installed inside the protective cover.
[0046] It should be noted that the above-mentioned technical features can be combined with each other to form various embodiments not listed above, all of which are considered to be within the scope of this utility model specification; and, for those skilled in the art, improvements or modifications can be made based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims of this utility model.
Claims
1. An inspection marking apparatus for a power distribution switch, characterized by, The utility model provides a kind of automatic marking device, including rack, rotating device, detection device, analysis device, marking device and unloading device are respectively arranged on the rack, rotating device is located in the middle of the rack, detection device, analysis device, marking device and unloading device are sequentially arranged in the periphery of rotating device in counterclockwise direction, waste pipeline is connected and arranged below the rack, and unloading track is arranged on the side of unloading device.
2. A marking apparatus for detecting a power distribution switch according to claim 1, wherein, The detection device includes a first support, a second support, a positioning cylinder, a positioning block, a plurality of positioning rods, a plurality of sliding rails, a detection cylinder, a detector, and a plurality of detection heads. The first support is arranged on the rotating device, the second support is arranged on the rack, the fixed end of the positioning cylinder is mounted on the first support, the output end of the positioning cylinder is mounted on the positioning block, a plurality of positioning rods are mounted on the positioning block, a plurality of positioning heads are mounted on the lower ends of the plurality of positioning rods, a plurality of sliding rails are arranged on the second support, the fixed end of the detection cylinder is mounted in the middle of the plurality of sliding rails, the lower surface of the detector is connected to a plurality of sliding blocks and the output end of the detection cylinder, the plurality of sliding blocks are arranged on the plurality of sliding rails, and a plurality of detection heads are arranged on one end of the detector.
3. A marking apparatus for detecting a power distribution switch according to claim 1, wherein, The analysis device includes an analyzer, an analysis frame, a first analysis unit, and a second analysis unit. The analysis frame is arranged on the rack, the first analysis unit and the second analysis unit are oppositely mounted in the analysis frame, and the analyzer is mounted on the top end of the analysis frame.
4. A marking apparatus for a power distribution switch according to claim 3, wherein, The first analysis unit includes a first analysis rail, a second analysis rail, an analysis fixed block, an analysis cylinder, an analysis sliding rod, and an analysis fixed plate. The first analysis rail, the analysis fixed block, and the second analysis rail are sequentially and spacedly arranged from left to right, the fixed end of the analysis cylinder is mounted on the analysis fixed block, one end of the analysis sliding rod is connected to the output end of the analysis cylinder, the other end of the analysis sliding rod is connected to one end of the analysis fixed plate, and the lower surface of the analysis fixed plate is arranged on the first analysis rail and the second analysis rail through a first analysis sliding block and a second analysis sliding block, respectively.
5. A marking apparatus for a power distribution switch according to claim 4, wherein, The analysis frame is a sealed frame, a circular hole is arranged on the top end of the sealed frame, and a first sealing port and a second sealing port are arranged on the other side of the sealed frame, respectively.
6. A marking apparatus for detecting a power distribution switch according to claim 1, wherein, The marking device includes a marking base plate, a marking rail, a marking cylinder, a marking support, a sliding table cylinder, a marking sliding plate, and a marking instrument. The marking base plate is arranged on the rack, the fixed end of the marking cylinder is mounted on one end of the marking base plate, the marking rail is mounted on the marking base plate, the bottom end of the marking support is arranged on the marking rail through a marking sliding block, one side of the marking support is connected to the output end of the marking cylinder, the fixed end of the sliding table cylinder is mounted on the other side of the marking support, the output end of the sliding table cylinder is mounted on the marking sliding plate, and the marking instrument is mounted on the marking sliding plate.
7. A marking apparatus for detecting a power distribution switch according to claim 1, wherein The blanking device comprises a blanking frame, a first blanking cylinder, a first blanking slide plate, a second blanking cylinder, a second blanking slide plate, a blanking support, a blanking motor, a blanking rotating shaft, a blanking rotary plate, a first clamping cylinder and a second clamping cylinder, the fixed end of the first blanking cylinder is arranged on the blanking frame, the output end of the first blanking cylinder is provided with the first blanking slide plate, the fixed end of the second blanking cylinder is arranged on the first blanking slide plate, the output end of the second blanking cylinder is provided with the second blanking slide plate, the second blanking slide plate is provided with the blanking support, the fixed end of the blanking motor is arranged on the blanking support, one end of the blanking rotating shaft is connected with the output end of the blanking motor, the other end of the blanking rotating shaft is connected with the blanking rotary plate, the first clamping cylinder and the second clamping cylinder are arranged on the lower end of the blanking rotary plate respectively, and the output ends of the first clamping cylinder and the second clamping cylinder are respectively provided with a first blanking clamping jaw and a second blanking clamping jaw.
8. A marking apparatus for detecting a power distribution switch according to claim 1, wherein, A protective cover is arranged on the frame, and a purifier is arranged in the protective cover.