Welding mechanism for battery processing

Abstract

The utility model relates to the technical field of battery processing, and discloses a welding mechanism for battery processing, which comprises a base, a square positioning hole is arranged in the middle of the table top of the base, a guide groove is arranged on the peripheral side of the positioning hole, a hydraulic rod is arranged in the guide groove, and a positioning block is mounted at the output end, facing the positioning hole, of the hydraulic rod. A V-shaped groove is formed in the side, facing the positioning hole, of the positioning block, a rubber pad adheres to the side, provided with the V-shaped groove, of the positioning block, a mechanical arm is arranged on the rear side of the base, and a welding head is installed at the end, facing the base, of the mechanical arm. According to the scheme, the positioning hole and the guide groove are formed in the base, the positioning hole is square and can abut against and limit a square or round battery cover, the V-shaped groove is formed in the side, facing the positioning hole, of the positioning block, and the positioning block with the V-shaped groove can effectively and stably clamp the rhombic battery cover, so that the application range of the welding equipment is widened, and the welding efficiency is improved. And the working efficiency is further improved.

Description

Technical Field

[0001] This utility model relates to the field of battery processing technology, specifically a welding mechanism for battery processing. Background Technology

[0002] In the battery manufacturing industry, welding is a crucial step that directly affects battery performance, safety, and production efficiency. With the increasing variety of battery types and continuous innovation in battery design, the requirements for welding mechanisms are also becoming more stringent.

[0003] In battery manufacturing, battery covers need to be welded. Battery covers come in various shapes, including square, round, and diamond. Traditional welding mechanisms are often limited to welding battery covers of specific shapes and sizes. Welding different shapes of battery covers requires different welding limiting mechanisms, which significantly restricts the applicability of the welding equipment, increases the number of steps in the process, and affects production efficiency. Therefore, those skilled in the art have provided a welding mechanism for battery manufacturing to solve the problems mentioned in the background. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a welding mechanism for battery processing. This solves the problem that traditional welding mechanisms can only weld battery covers of specific shapes and sizes. Welding battery covers of different shapes requires changing different welding limiting mechanisms, which greatly limits the applicability of welding equipment, increases the number of work steps, and affects production efficiency.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a welding mechanism for battery processing, comprising a base, a square positioning hole in the center of the platform of the base, an anti-slip protective pad lining the inner wall of the positioning hole, a guide groove on the periphery of the positioning hole, a hydraulic rod in the guide groove, a positioning block mounted on the output end of the hydraulic rod facing the positioning hole, a V-shaped groove on the side of the positioning block facing the positioning hole, a rubber pad adhered to the side of the positioning block with the V-shaped groove, a robotic arm on the rear side of the base, a welding head mounted on the end of the robotic arm facing the base, a sensor assembly mounted on the welding head, a touch control screen mounted on one side of the robotic arm, and a control unit and a sensor signal receiving module internally mounted on the touch control screen.

[0008] Preferably, a fixing block is installed on the outer wall of the hydraulic rod, and the hydraulic rod is connected to the inner wall of the guide groove through the fixing block. There are four hydraulic rods and four guide grooves. Under the multi-directional extrusion positioning of the four hydraulic rods, the battery cover can be effectively clamped and positioned. The battery cover is mostly circular in shape, and the positioning block with V-shaped groove can effectively clamp the battery cover of different shapes stably and avoid the problem of slippage.

[0009] Preferably, a pressure sensor is installed on the welding head, and the sensor assembly includes a pressure sensor and a temperature sensor. The pressure sensor and temperature sensor on the welding head can be used to monitor temperature and pressure changes in real time during the welding process.

[0010] Preferably, a support is provided on one side of the robotic arm, which is connected to the base. A touch control screen is installed at the end of the support. The signal receiving end of the control unit is connected to the sensor signal receiving module and the touch control screen. The control end of the control unit is connected to the power output end of the welding head. The signal receiving end of the sensor signal receiving module is connected to the sensor assembly. The touch control screen is used to input commands and display welding parameters and real-time data during the welding process. The sensor signal receiving module can receive signals from the pressure sensor and temperature sensor and feed them back to the control unit. The control unit analyzes the sensing signals transmitted by the sensors and precisely controls the power output end of the welding head according to the preset welding parameters, thereby realizing automated and intelligent operation, improving welding efficiency and reducing the energy consumption of the welding mechanism.

[0011] (III) Beneficial Effects

[0012] Compared with the prior art, the present invention provides a welding mechanism for battery processing, which has the following advantages:

[0013] The welding mechanism for battery processing in this solution has positioning holes and guide grooves on the base. A hydraulic rod is installed in the guide groove and fixed in the guide groove by a fixing block. The positioning hole is square and can clamp and limit square or round battery covers to realize the welding operation. A positioning block is installed on the output end of the hydraulic rod facing the positioning hole. The positioning block has a V-shaped groove on the side facing the positioning hole, and a rubber pad is glued to the side of the positioning block with the V-shaped groove. The positioning block with the V-shaped groove can effectively and stably clamp the diamond-shaped battery cover, thereby improving the applicability of the welding equipment and thus improving the work efficiency. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of a welding mechanism for battery processing provided in an embodiment of this application.

[0015] Figure 2This is a schematic diagram of the positioning hole in a welding mechanism for battery processing provided in an embodiment of this application.

[0016] Figure 3 This is a schematic diagram of the guide groove in a welding mechanism for battery processing provided in an embodiment of this application.

[0017] In the diagram: 1. Base; 101. Positioning hole; 102. Guide groove; 2. Robotic arm; 3. Welding head; 4. Pressure sensor; 5. Temperature sensor; 6. Bracket; 7. Touch control screen; 701. Control unit; 702. Sensor signal receiving module; 8. Hydraulic rod; 9. Fixing block; 10. Positioning block; 1001. V-groove; 1002. Rubber pad. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] This utility model provides a technical solution: a welding mechanism for battery processing. Please refer to [link / reference]. Figure 1 , Figure 2 and Figure 3 The system includes a base 1, with a square positioning hole 101 in the center of the platform. A guide groove 102 is formed around the periphery of the positioning hole 101. A hydraulic rod 8 is installed within the guide groove 102. A positioning block 10 is mounted on the output end of the hydraulic rod 8 facing the positioning hole 101. A V-shaped groove 1001 is formed on the side of the positioning block 10 facing the positioning hole 101, and a rubber pad 1002 is adhered to the side of the positioning block 10 with the V-shaped groove 1001. A robotic arm 2 is located at the rear of the base 1, and a welding rod is mounted on the end of the robotic arm 2 facing the base 1. The welding head 3, through the setting of the robotic arm 2, can adjust the position and angle of the welding head 3 as needed. A fixing block 9 is installed on the outer wall of the hydraulic rod 8. The hydraulic rod 8 is connected to the inner wall of the guide groove 102 through the fixing block 9. There are four hydraulic rods 8 and four guide grooves 102. Under the multi-directional extrusion positioning of the four hydraulic rods 8, the battery cover can be effectively clamped and positioned. The shape of the battery cover is mostly directional and circular. The positioning block 10 with V-shaped groove 1001 can effectively clamp the battery cover of different shapes stably and avoid the problem of slippage.

[0020] A sensor assembly is installed on the welding head 3, including a pressure sensor 4 and a temperature sensor 5. The pressure sensor 4 and temperature sensor 5 on the welding head 3 can be used to monitor the temperature and pressure changes during the welding process in real time. A bracket 6 is provided on one side of the robotic arm 2, and the bracket 6 is connected to the base 1. A touch control screen 7 is installed at the end of the bracket 6, and the touch control screen 7 is equipped with a control unit 701 and a sensor signal receiving module 702. The signal receiving end of the control unit 701 is connected to the sensor signal receiving module 702 and the touch control screen 7. The control end of the control unit 701 is connected to the power output end of the welding head 3, and the signal receiving end of the sensor signal receiving module 702 is connected to the sensor assembly.

[0021] The sensor signal receiving module 702 receives signals from the pressure sensor 4 and the temperature sensor 5. The control unit 701 processes the signals received by the sensor signal receiving module 702 and precisely controls the power output of the welding head 3, including the optical collimation and focusing system and the laser beam control system, according to preset welding parameters. The touch control screen 7 is used to input operation commands and display welding parameters and real-time data during the welding process. The control unit 701 within the touch control screen 7 incorporates an intelligent control system, realizing the automation and intelligence of the welding process, significantly improving welding efficiency and quality. The use of a high-precision, high-hardness welding head 3 and an intelligent control system ensures the stability and consistency of welding quality, reduces the welding defect rate, and lowers energy consumption. By optimizing the design of the energy management module, the energy consumption of the welding mechanism is reduced, improving energy utilization efficiency and meeting the requirements of green manufacturing. It is easy to operate and maintain, and the welding mechanism has a reasonable structural design, is easy to operate, and is easy to maintain and repair, thus reducing operating costs.

[0022] The utility model has a positioning hole 101 on the base 1. The inner wall of the positioning hole is lined with an anti-slip protective pad. The anti-slip protective pad is made of silicone or rubber and has anti-slip patterns or protrusions on the surface, which has the effect of flexible protection and anti-slip positioning. A guide groove 102 is provided in the periphery of the positioning hole 101. A hydraulic rod 8 is provided in the guide groove 102. A fixing block 9 is installed on the outer wall of the hydraulic rod 8. The hydraulic rod 8 can be fixed in the guide groove 102 by the fixing block 9. A positioning block 10 is installed at the output end of the hydraulic rod 8 facing the positioning hole 101. A V-shaped groove 1001 is provided on the side of the positioning block 10 facing the positioning hole 101, and a rubber pad 1002 is attached to the side of the positioning block 10 with the V-shaped groove 1001.

[0023] In the above structure, the positioning hole 101 is used to place the battery cover. Under the multi-directional extrusion positioning of the four hydraulic rods 8, the battery cover can be effectively clamped and positioned. The battery cover is mostly square or round. The positioning block 10 with V-groove 1001 can effectively clamp the battery cover of different shapes stably and avoid the problem of slippage.

[0024] A robotic arm 2 is provided on the rear side of the base 1, and a welding head 3 is installed on the end of the robotic arm 2 facing the base 1. A pressure sensor 4 is installed on the welding head 3, and a temperature sensor 5 is installed on one side of the pressure sensor 4. In this structure, the position and angle of the welding head 3 can be adjusted as needed by setting the robotic arm 2, and the pressure sensor 4 and temperature sensor 5 on the welding head 3 can be used to monitor the temperature and pressure changes during the welding process in real time.

[0025] A bracket 6 is installed on one side of the robotic arm 2. A touch control screen 7 is installed on the bracket 6. The housing of the touch control screen 7 also includes a control unit 701 and a sensor signal receiving module 702. The sensor signal receiving module 702 can receive signals from the pressure sensor 4 and the temperature sensor 5. The control unit 701 is responsible for processing the signals received by the sensor signal receiving module 702 and performing precise control according to the preset welding parameters. The touch control screen 7 is used to input and display welding parameters and real-time data during the welding process.

[0026] The control unit 701 within the touch control screen 7 introduces an intelligent control system, realizing the automation and intelligence of the welding process, significantly improving welding efficiency and quality. The use of a high-precision, high-hardness welding head 3 and the intelligent control system ensures the stability and consistency of welding quality, reduces the welding defect rate, and lowers energy consumption. Through optimized design of the energy management module, the energy consumption of the welding mechanism is reduced, improving energy utilization efficiency and meeting the requirements of green manufacturing. It is easy to operate and maintain, and the welding mechanism has a reasonable structural design, is simple to operate, easy to maintain and repair, thus reducing operating costs.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] In this document, unless otherwise expressly specified and limited, the terms "installation," "setting," "connection," "fixing," "screw connection," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise expressly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A welding mechanism for battery processing, comprising a base, characterized in that: The middle part of the table top of the base is provided with a square positioning hole, a guide groove is formed on the peripheral side of the positioning hole, a hydraulic rod is arranged in the guide groove, a positioning block is mounted on the output end of the hydraulic rod towards the positioning hole, a V-shaped groove is formed on the side of the positioning block towards the positioning hole, a rubber pad is bonded to the side of the positioning block provided with the V-shaped groove, a mechanical arm is arranged on the rear side of the base, a welding head is mounted on one end of the mechanical arm towards the base, and a touch control screen is mounted on one side of the mechanical arm.

2. The welding mechanism for processing a battery according to claim 1, characterized by: The inner wall of the positioning hole is lined with an anti-skid protective pad.

3. The welding mechanism for battery processing according to claim 1, characterized in that: One side of the mechanical arm is provided with a support connected with the base, and the touch control screen is mounted on the end of the support.

4. The welding mechanism for processing a battery according to claim 1, characterized by: A fixing block is mounted on the outer wall of the hydraulic rod.

5. The welding mechanism for processing a battery according to claim 4, characterized in that: The hydraulic rod is connected with the inner wall of the guide groove through the fixing block.

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