Welding tool for machining aluminum electrolytic capacitor shell
By designing welding fixtures with support columns, limiting plates, and clamping mechanisms, the problem of unstable fixtures during the welding process of aluminum electrolytic capacitors was solved, enabling rapid installation and disassembly, and improving welding stability and production efficiency.
Patent Information
- Application Number
- CN202423261063.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In the current aluminum electrolytic capacitor welding process, traditional fixtures are difficult to use to achieve high-precision fixation, resulting in low welding efficiency and failing to meet the needs of large-scale production.
A welding fixture comprising a support column, a limiting plate, a support plate, a positioning frame, and a clamping mechanism was designed. It enables quick installation and disassembly through the cooperation of an internal threaded ring and a hinge block, and utilizes an anti-slip silicone pad to improve welding stability.
This invention achieves stable clamping of aluminum electrolytic capacitor shells, improves stability and production efficiency during the welding process, and solves the problem of the lack of quick installation and disassembly of fixtures during welding.
Smart Images

Figure CN223789807U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding tooling technology, and in particular to a welding tooling for processing aluminum electrolytic capacitor shells. Background Technology
[0002] In the production of aluminum electrolytic capacitors, when welding electrical components to the surface of the capacitor's aluminum shell, it is necessary to ensure the precision of the welding to ensure the performance and quality of the capacitor. With the rapid development of the electronics industry, the demand for aluminum electrolytic capacitors is constantly increasing, resulting in low efficiency of the welding method, which cannot meet the needs of large-scale production.
[0003] Traditional simple clamping methods cannot meet the requirements of high-precision welding. Therefore, it is necessary to design specialized welding fixtures to stably clamp the aluminum shell of the capacitor and prevent it from shaking during the welding process. In addition, the new welding fixtures should have the function of quick installation and disassembly to improve production efficiency. Therefore, the above technical problems need to be solved. Utility Model Content
[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a welding fixture for processing aluminum electrolytic capacitor shells.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a welding fixture for processing the outer shell of an aluminum electrolytic capacitor, comprising four support columns and a limiting plate fixedly connected vertically to the outer side of the upper end of the four support columns. A support plate is installed on the inner side of the limiting plate at the upper end of the four support columns. The lower end of each support plate is fixedly connected to the support column, and a positioning frame is fixedly installed on the upper end of the support plate. An L-shaped extension plate is fixedly connected to both sides of the positioning frame, and multiple positioning holes are equidistantly opened on the upper end of the positioning frame. A clamping mechanism is installed in the positioning hole, and a positioning mechanism is installed on the upper end of the clamping mechanism.
[0006] Preferably, the limiting plate has fixing bolt holes evenly spaced in the vertical direction, and the limiting plate is fixed to the positioning frame by hexagonal bolts.
[0007] Preferably, a vertical rod is installed in the positioning hole, a second threaded rod is fixedly connected to the lower end of the vertical rod, a sliding rod is fixedly connected to the lower end of the second threaded rod, and a circular base plate is fixedly connected to the lower end of the sliding rod.
[0008] Preferably, the upper end of the upright is horizontally fixed to one end of the fixing rod, and the other end of the fixing rod is provided with a positioning threaded hole in the vertical direction.
[0009] Preferably, the clamping mechanism includes an internally threaded ring sleeved on the outer side of the upper end of the second threaded rod. The outer side of the internally threaded ring has multiple arc-shaped grooves that are vertically equidistantly opened, and the internally threaded ring is threadedly connected to the second threaded rod. A fixed post is fixedly fixed to the lower end of the internally threaded ring at equal intervals. A movable ring is fixedly fixed to the lower end of the fixed post. The movable ring is sleeved on the outer end of the sliding rod, and a hinge block is vertically hinged to the lower end of the movable ring. The hinge blocks are hinged to each other, and the other end of the hinge block is hinged to the upper end of the circular base plate.
[0010] Preferably, the positioning mechanism includes a first threaded rod installed vertically at one end of a fixed rod on the upper end of the upright and inside a positioning threaded hole. A rotating cap is fixed to the upper end of the first threaded rod, and a positioning pressure plate is fixed to the lower end of the first threaded rod. An anti-slip silicone pad is fixed to the lower end of the positioning pressure plate.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: In this utility model, the internal threaded ring and the hinge block cooperate with each other, which facilitates the installation and fixing of the fixing mechanism in the positioning hole, improves the convenience of fixing and clamping installation, and thus realizes the function of quick installation and disassembly. Furthermore, the first threaded rod cooperates with the positioning pressure plate, which facilitates the anti-slip silicone pad on the positioning pressure plate to tightly adhere to the surface of the capacitor aluminum shell, improves the stability during the welding process, and thus realizes the function of stable clamping during the welding of the capacitor aluminum shell. Finally, it solves the problems of shaking during the welding process and the lack of quick installation and disassembly of the clamp. Attached Figure Description
[0012] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0013] Figure 1 This is a schematic diagram of the overall three-dimensional structure proposed in this utility model;
[0014] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the present invention from a bottom view;
[0015] Figure 3 This is a schematic diagram of the overall three-dimensional structure of the fixing mechanism proposed in this utility model;
[0016] Figure 4 The present utility model proposes Figure 3 Enlarged schematic diagram of structure A in the middle;
[0017] Figure 5 This is a side view sectional diagram of the fixing mechanism proposed in this utility model.
[0018] The following are the components listed in the diagram: 1. Support column; 2. Support plate; 3. Positioning frame; 4. Hex bolt; 5. L-shaped extension plate; 6. Upright pole; 7. Fixing rod; 8. Rotating cap; 9. First threaded rod; 10. Positioning pressure plate; 11. Internal threaded ring; 12. Second threaded rod; 13. Fixing column; 14. Moving ring; 15. Hinge block; 16. Circular base plate; 17. Sliding rod. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0020] Example: See Figure 1-5 This utility model discloses a welding fixture for processing the outer shell of an aluminum electrolytic capacitor. It includes four support columns 1 and a limiting plate vertically fixed to the outer upper end of the four support columns 1. A support plate 2 is installed inside the limiting plate at the upper end of the four support columns 1. The lower ends of the support plates 2 are all fixedly connected to the support columns 1. A positioning frame 3 is fixedly installed on the upper end of the support plate 2. L-shaped extension plates 5 are fixedly connected to both sides of the positioning frame 3. Multiple positioning holes are equidistantly opened on the upper end of the positioning frame 3. A clamping mechanism is installed in the positioning holes, and a positioning mechanism is installed on the upper end of the clamping mechanism. The support column 1 and the support plate 2 facilitate the support and fixation of the positioning frame 3. The limiting plate has fixing bolt holes evenly spaced in the vertical direction, and the limiting plate and the positioning frame 3 are fixed by hexagonal bolts 4. The limiting plate and the hexagonal bolts 4 facilitate the prevention of movement of the positioning frame 3. A vertical rod 6 is installed in the positioning hole in the vertical direction. A second threaded rod 12 is fixed to the lower end of the vertical rod 6. A sliding rod 17 is fixed to the lower end of the second threaded rod 12. A circular base plate 16 is fixed to the lower end of the sliding rod 17. The vertical rod 6 and the positioning hole facilitate the fixing of the vertical rod 6 in the positioning hole.
[0021] In this utility model, the upper end of the upright rod 6 is horizontally fixed to one end of the fixed rod 7, and the other end of the fixed rod 7 is vertically provided with a positioning threaded hole. The positioning mechanism is easily installed through the fixed rod 7 and the positioning threaded hole. The clamping mechanism includes an internal threaded ring 11 sleeved on the outer side of the upper end of the second threaded rod 12. Multiple arc-shaped grooves are vertically and equidistantly provided on the outer side of the internal threaded ring 11, and the internal threaded ring 11 is threadedly connected to the second threaded rod 12. A fixed post 13 is circumferentially and equidistantly fixed to the lower end of the internal threaded ring 11. A movable ring 14 is fixed to the lower end of the fixed post 13. The movable ring 14 is sleeved on the outer end of the sliding rod 17, and the lower end of the movable ring 14 is vertically and vertically provided with a positioning threaded hole. The hinge blocks 15 are hinged to each other, and the other end of the hinge block 15 is hinged to the upper end of the circular base plate 16. The internal threaded ring 11 is connected to the hinge block 15 to facilitate fixing the upright 6 in the positioning hole. The positioning mechanism includes a first threaded rod 9 installed on the upper end of the upright 6, with one end of the fixing rod 7 installed vertically inside the positioning threaded hole. The upper end of the first threaded rod 9 is fixed with a rotating cap 8, and the lower end of the first threaded rod 9 is fixed with a positioning pressure plate 10. The lower end of the positioning pressure plate 10 is fixed with an anti-slip silicone pad. The aluminum electrolytic capacitor shell is easily fixed through the first threaded rod 9 and the positioning pressure plate 10.
[0022] Working principle: When using this utility model, firstly, the support column 1 and the support plate 2 are used to form a welding workbench. Then, the positioning frame 3 is fixedly installed between the support columns 1 on the upper end of the support plate 2 by hexagonal bolts 4. Then, the L-shaped extension plate 5 is used to extend the overall support width of the positioning frame 3. Then, the upright 6 is inserted into the positioning hole on the positioning frame 3. Then, the second threaded rod 12 and the internal threaded ring 11 are used to rotate the internal threaded ring 11 to press the fixed column 13 downward, so that the moving ring 14 slides on the sliding rod 17. Then, the hinge block 15 between the circular base plate 16 and the moving ring 14 is folded together to make the hinge block 15 fit tightly against the inner wall of the positioning frame 3. The thickness of the moving ring 14 and the fixed column 13 is the same as the thickness of the positioning frame 3, so that the clamping mechanism can fit tightly against the positioning frame 3. Then, the fixed rod 7 and the positioning threaded hole are used to rotate the rotating cap 8 to move the first threaded rod 9 downward, so that the anti-slip silicone pad on the positioning pressure plate 10 fits tightly against the surface of the capacitor aluminum shell to prevent the shell from shaking during the welding process.
[0023] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A welding tool for processing an aluminum electrolytic capacitor housing, comprising four support columns (1) and four limit plates vertically fixed outside the upper ends of the four support columns (1), characterized in that: Four said support column (1) upper limit plate inside mounting of the supporting plate (2), the supporting plate (2) lower end is fixedly connected with support column (1), and the supporting plate (2) upper end is fixedly connected with positioning frame (3), the positioning frame (3) both sides are fixedly connected with L-shaped extension plate (5), and the positioning frame (3) upper end is equidistantly provided with a plurality of positioning holes, the positioning hole is installed with clamping mechanism, the clamping mechanism upper end is installed with positioning mechanism.
2. The welding tool for processing the aluminum electrolytic capacitor case according to claim 1, wherein: The limiting plate is equidistantly provided with a fixed bolt hole in the vertical direction, and the limiting plate and the positioning frame (3) are fixed by the hexagon bolt (4).
3. The welding fixture for processing an aluminum electrolytic capacitor case according to claim 1, characterized in that: The vertical direction is installed with a vertical rod (6) in the positioning hole, the vertical rod (6) lower end is fixedly connected with a second threaded rod (12), the second threaded rod (12) lower end is fixedly connected with a sliding rod (17), the sliding rod (17) lower end is fixedly connected with a circular bottom plate (16).
4. The welding fixture for processing an aluminum electrolytic capacitor case according to claim 3, characterized in that: The vertical direction is provided with a positioning threaded hole in the other end of the fixed rod (7) fixedly connected with the vertical rod (6) upper end.
5. The welding fixture for processing an aluminum electrolytic capacitor case according to claim 1, characterized in that: The clamping mechanism includes an inner thread ring (11) sleeved on the outer side of the second threaded rod (12) upper end, the outer side of the inner thread ring (11) is vertically and equidistantly provided with a plurality of arc grooves, and the inner thread ring (11) is threadedly connected with the second threaded rod (12), the inner thread ring (11) lower end is fixedly connected with a fixed column (13), the fixed column (13) lower end is fixedly connected with a moving ring (14), the moving ring (14) is sleeved on the outer end of the sliding rod (17), and the moving ring (14) lower end is vertically hinged with a hinge block (15), the hinge block (15) is hinged with each other, and the other end of the hinge block (15) is hinged on the upper end of the circular bottom plate (16).
6. The welding fixture for processing an aluminum electrolytic capacitor case according to claim 1, characterized in that: The positioning mechanism includes a first threaded rod (9) installed in the vertical direction of the positioning threaded hole inside the fixed rod (7) one end of the vertical rod (6) upper end, the first threaded rod (9) upper end is fixedly connected with a rotating cap (8), and the first threaded rod (9) lower end is fixedly connected with a positioning pressing plate (10), the positioning pressing plate (10) lower end is fixedly connected with an anti-skid silica gel pad.